CN224071366U

CN224071366U - A kiwifruit peel and pulp separation device

Info

Publication number: CN224071366U
Application number: CN202520448103.8U
Authority: CN
Inventors: 陈双平; 袁秋红; 秦平书; 田水长; 滕建利
Original assignee: Hunan Youyi Agricultural Development Co ltd
Current assignee: Hunan Youyi Agricultural Development Co ltd
Priority date: 2025-03-14
Filing date: 2025-03-14
Publication date: 2026-04-03
Anticipated expiration: 2035-03-14

Abstract

This utility model provides a kiwifruit peel and pulp separation device, including a belt juicer. The belt juicer includes a frame with two synchronously rotating mesh belts mounted on it. Two cleaning devices are installed on the frame to scrub the mesh belts. Each cleaning device includes a cleaning tank with an inlet and an outlet at each end. Multiple overflow pipes are connected to the upper part of the cleaning tank, and a water inlet pipe is connected to the tank. Two first guide rollers are provided inside the cleaning tank. The mesh belt passes through the inlet and outlet and overlaps the first guide rollers. A brushing mechanism is provided between the two first guide rollers, comprising multiple brush rollers arranged sequentially inside the cleaning tank. This utility model solves the problems of easy damage to the mesh belt and incomplete cleaning of the mesh belt in existing juicers.

Description

Kiwi fruit peel thick liquid separator

Technical Field

The utility model relates to a kiwi fruit peel pulp separation device.

Background

In the kiwi fruit processing industry, peel and pulp separation is a key link, and a belt juicer is widely used due to high efficiency. The belt juicer extrudes kiwi fruits step by means of two synchronous rotating mesh belts, so that peel and pulp separation is realized. The yield of the kiwi fruit pulp processed by the equipment can reach more than 87%, and the particle size of the processed pulp is 2.5-4.5 mm. For fresh kiwi fruits with high maturity, the product yield is higher, the quality is more stable, and the sugar degree of the processed product can be ensured to be between 15 and 18 Birx.

However, during actual operation of the belt juicer, the problem of cleaning the belt has been a nuisance to industry practitioners. The existing cleaning means mainly adopts scraping plates for cleaning, such as the mode adopted in patent CN220712795U and a belt type juicer for squeezing fruit juice. The cleaning mode has the defects that firstly, the scraping plate and the mesh belt are directly dry-ground, the mesh belt is extremely easy to damage in the long-term use process, the service life of the mesh belt is greatly shortened, and the equipment maintenance cost and the downtime are increased. Secondly, the scraping plate cannot effectively clean the pulp or peel remained in the meshes of the mesh belt. Over time, these residual materials can accumulate gradually, which not only affects the air permeability of the mesh belt and reduces the squeezing efficiency, but also can grow bacteria, which has serious influence on the quality of the kiwi fruit pulp, resulting in the reduction of the taste, color and sanitation indexes of the pulp.

In addition, some parts adopt a cleaning mode of spraying and flushing, but because of lack of a specific cleaning structure, spraying water cannot enter the mesh of the mesh belt, and the cleaning effect is also not ideal. Moreover, the spray water is large in usage amount, so that water resource waste is caused, and the cost of subsequent sewage treatment is increased. Therefore, developing a kiwi fruit peel and pulp separation device capable of effectively solving the problems is an important subject to be solved in the field.

Disclosure of utility model

The utility model aims to provide a kiwi fruit peel and pulp separation device which is used for solving the problems that a net belt is easy to damage when the net belt is cleaned and the net belt is not cleaned cleanly when the existing juicer is used for cleaning the net belt.

In order to solve the problems, the technical scheme of the utility model is as follows:

The utility model provides a kiwi fruit skin thick liquid separator, includes the belt juicer, the belt juicer includes the frame, installs two synchronous revolution's guipure in the frame, installs two belt cleaning device in the frame, and belt cleaning device is used for brushing the guipure, belt cleaning device includes washs the case, and inlet and outlet are seted up respectively at washs case both ends, communicates at washs case upper end has many overflow pipes, communicates the inlet tube on washs the case, is equipped with two first guide rollers in washs the case, and the guipure passes inlet and outlet to overlap on first guide roller, is equipped with brushing mechanism between two first guide rollers, brushing mechanism is including arranging in proper order and installing a plurality of brush rolls in washs the case, is equipped with the multiturn recess on the brush roll, is connected with a set of brush area between two adjacent brush rolls, and every brush area includes many brush area, and each brush area is assembled in the recess, and the staggered arrangement between two adjacent brush area, each brush area contacts with the guipure surface, and one of them brush area is installed outside the transmission connection of motor.

Furthermore, two groups of brushing mechanisms are arranged in each cleaning box and are respectively used for brushing two sides of the mesh belt.

Further, still include filter residue case, water knockout drum and many spinal branch pipes, be equipped with filter screen and water pump in the filter residue case, branch pipe and water knockout drum set up in wasing the incasement, each delivery port of each branch pipe intercommunication water knockout drum, inlet tube one end intercommunication water knockout drum water inlet, the other one end pass behind the filter screen with the water pump switch-on, filter residue case upper end and overflow pipe intercommunication, the intercommunication has a plurality of spray tubes on the branch pipe.

Further, an ejector is arranged on the water inlet pipe.

Further, each spray pipe is positioned between two adjacent brush belts, and the spray direction of the spray pipe faces downwards towards the mesh belt.

Further, the upper end of the cleaning box is communicated with a water dripping box, a second guide roller is arranged in the water dripping box, a belt outlet is formed in one side of the water dripping box, and the net belt is lapped on the second guide roller.

Further, two air knives are arranged on one side of the belt outlet, the air outlet directions of the two air knives are respectively inclined towards the front surface and the back surface of the net belt, and a mist discharging pipe is arranged on the water dripping tank.

The beneficial effects of the utility model are as follows:

1. The utility model has the advantages of high-efficiency cleaning and no dead angle brushing, a plurality of brush rollers are arranged in the cleaning box, brush belts which are arranged in a staggered way are connected between the adjacent brush rollers, and the net belt is brushed in all directions in water by utilizing the plurality of brush belts. The brush hair of the brush belt has flexibility, can penetrate into the mesh of the mesh belt along with brushing action, thoroughly removes or brushes the peel and the pulp adhered on the mesh belt, and realizes dead-angle-free cleaning of the mesh belt.

2. The brush belt adopted by the device is soft and elastic, and can not cause hard damage to the mesh belt in the brushing process, so that the maintenance cost and the replacement frequency of equipment are greatly reduced, and the continuity and the stability of production are improved.

3. The auxiliary flushing can enhance the cleaning effect, namely, the water inlet pipe is provided with the jet device, the branch pipe is communicated with the plurality of jet pipes, and the jet pipes are positioned between two adjacent brush belts and the jet direction is downward toward the net belt. In the brushing process, the water bubbles sprayed by the jet device can assist in flushing the mesh belt. When the blisters pass through the gaps of the hairbrush belt, the blisters directly impact the surface of the net belt to quickly take away the brushed pulp and peel, so that the cleaning effect is further improved.

4. The device is provided with a filter residue box, a filter screen and a water pump, the cleaned water in the filter screen is discharged into the filter residue box from an overflow pipe together with peel and pulp, and the filter residue box is pumped by the water pump for recycling after being filtered by the filter screen. The design makes full use of water resources, reduces the consumption of the water resources compared with the traditional disposable water flushing mode, effectively saves the water resources, reduces sewage discharge, reduces sewage treatment cost and meets the environmental protection requirement.

5. And drying the mesh belt to ensure the quality of the pulp, wherein the upper end of the cleaning box is communicated with a water dropping box, two air knives are arranged on one side of a belt outlet, the air outlet directions of the air knives are respectively inclined towards the front surface and the back surface of the mesh belt, the included angle between the air outlet directions and the surface of the mesh belt is 15-30 degrees, and a mist discharging pipe is arranged on the water dropping box. After the mesh belt is scrubbed, preliminary water dripping is firstly carried out in a water dripping tank, then planar air blown out by an air knife sweeps water drops on the surface of the mesh belt, so that the water drops are atomized and discharged through a mist discharge pipe, and the mesh belt is ensured to enter the next round of squeezing working procedure in a dry state. Effectively avoids the problem of quality degradation caused by the mixing of squeezed kiwi fruit pulp with cleaning water, and ensures the taste, sweetness and stability of the pulp.

Drawings

The utility model is further described with reference to the accompanying drawings:

FIG. 1 is a schematic diagram of a front view of the present utility model;

FIG. 2 is a schematic top view of a brush bar according to the present utility model, wherein the water inlet pipe, the water separator and the plurality of branch pipes are not shown;

FIG. 3 is a schematic top view of the nozzle of the present utility model, not shown, with a mesh belt;

FIG. 4 is a schematic top view of an air knife according to the present utility model;

fig. 5 is a schematic structural view of the present utility model in practice.

In the figure, an overflow pipe 1, a first guide roller 2, a cleaning box 3, a hairbrush belt 4, a tensioning roller 5, a water dripping box 6, a mist discharging pipe 7, an air knife 8, a second guide roller 9, a net belt 10, a brush roller 11, a branch pipe 12, a jet device 13, a filter residue box 14, a water pump 15, a filter screen 16, a jet pipe 17, a motor 18, a water separator 19 and a water inlet pipe 20 are shown.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 to 5, a kiwi fruit skin pulp separating device comprises a belt juicer, the belt juicer comprises a frame, two synchronous rotating mesh belts 10 are installed on the frame, two cleaning devices are installed on the frame, the two cleaning devices are respectively used for brushing the two mesh belts 10, the cleaning devices comprise a cleaning box 3, two ends of the cleaning box 3 are respectively provided with a belt inlet and a belt outlet, two overflow pipes 1 are communicated with the upper end of the cleaning box 3, the two overflow pipes 1 are respectively positioned on two sides of the mesh belts 10, a water inlet pipe 20 is communicated with the cleaning box 3, two first guide rollers 2 are arranged in the cleaning box 3, the mesh belts 10 penetrate through the belt inlet and the belt outlet and are lapped on the first guide rollers 2, the first guide rollers 2 are used for guiding the mesh belts 10 into water, a brushing mechanism is arranged between the two first guide rollers 2, the brushing mechanism comprises three brush rollers 11 which are sequentially arranged in the cleaning box 3, a plurality of grooves are formed in the brush rollers 11, a plurality of sets of brush rollers 11 are connected with one brush belt 4, a plurality of brush belts 4 are arranged between every two groups of brush belts 4 are respectively, and the brush belts 4 are respectively arranged between the two brush belts 4 are in a staggered manner, and each brush belt 4 is in the brush belt 4 is in a set of the brush belt 4 is contacted with one brush belt 4, and the brush belt 4 is respectively arranged between the brush belts 4, and the brush belts are respectively, and the brush belt belts are respectively arranged in the brush belt 4, and the brush belt is respectively, and the brush belt is arranged.

In practice, the belt juicer continuously separates the peel and the pulp of the kiwi fruit, the separated part of pulp and peel are adhered to the belt 10 of the belt juicer, the two belts 10 respectively enter two cleaning devices along with the continuous rotation of the belt 10, the two belts 10 are brushed by the cleaning devices, the cleaning devices are operated by continuously filling cleaning water into the cleaning box 3 through the water inlet pipe 20 and discharging the cleaning water through the overflow pipe 1 so as to ensure that the cleaning water floods the brush belt 4 and the belt 10, meanwhile, the motor 18 drives the two groups of brush belts 4 to rotate in the opposite direction to the belt 10, the pulp and the peel adhered to the belt 10 are brushed by the brush belt 4, and the brushed pulp and peel are discharged from the overflow pipe 1 along with the continuous water flow, and because bristles in the brush belt 4 can enter meshes of the belt 10 along with the brushing, the peel pulp in the meshes can be cleaned, and in addition, compared with the scraper blade of the belt 10, the brush blade has elasticity and can not only not damage the belt 10, but also obtain good cleaning effect.

Two groups of brushing mechanisms are arranged in each cleaning box 3 and are respectively used for brushing two sides of the mesh belt 10. The two groups of brushing mechanisms brush the front and back sides of the mesh belt 10 at the same time, so that the cleaning effect of the mesh belt 10 is improved.

As shown in fig. 1 to 3, the filter residue tank 14, the water inlet pipe, the water separator 19 and the plurality of branch pipes 12 are further included, the filter screen 16 and the water pump 15 are arranged in the filter residue tank 14, the branch pipes 12 and the water separator 19 are arranged in the cleaning tank 3, the water separator 19 is provided with one water inlet and a plurality of water outlets, one end of the branch pipe 12 is closed, the other end of the branch pipe is communicated with each water outlet of the water separator 19, one end of the water inlet pipe is communicated with the water inlet of the water separator 19, the other end of the water inlet pipe is communicated with the water pump 15 after passing through the filter screen 16, the upper end of the filter residue tank 14 is communicated with the overflow pipe 1, and the branch pipe 12 is communicated with the plurality of spray pipes 17. A jet device 13 is arranged on the water inlet pipe. Each spray pipe 17 is positioned between two adjacent brush belts 4, and the spray direction of the spray pipe 17 faces downwards towards the net belt 10.

In the implementation, clear water in the filter residue box 14 is continuously extracted by the water pump 15 and sprayed out from each spray pipe 17 through the jet device 13, so that the swelled water bubbles pass through the gap between the two adjacent brush belts 4 and directly impact the mesh belt 10, peel and pulp adhered on the mesh belt 10 are quickly taken away under the brushing of the brush belts 4, the cleaning efficiency of the mesh belt 10 is improved, the cleaned water is discharged into the filter residue box 14 from the overflow pipe 1 along with the peel and pulp, and the water entering the filter residue box 14 is extracted by the water pump 15 for recycling after being filtered by the filter screen 16, so that the water is prevented from being wasted.

The upper end of the cleaning box 3 is communicated with a water dropping box 6, a second guide roller 9 is arranged in the water dropping box 6, a belt outlet is arranged on one side of the water dropping box 6, and a net belt 10 is lapped on the second guide roller 9. The net belt 10 which is just scrubbed is adhered with a plurality of water drops, and a water dropping tank 6 is arranged, so that the net belt 10 is used for squeezing the kiwi fruits after dropping water.

As shown in fig. 1 and 4, two air knives 8 are provided on the outlet-side. The air outlet directions of the two air knives 8 are respectively inclined towards the front surface and the back surface of the mesh belt 10, the included angle between the air outlet directions of the air knives and the surface of the mesh belt 10 is 15 degrees to 30 degrees, and the inclined directions face the belt outlet. The air knife 8 is connected with an air pump (the air pump is not shown in the drawing). The drip box 6 is provided with a mist discharging pipe 7, and the mist discharging pipe 7 is communicated with an exhaust fan (not shown in the drawing). After the mesh belt 10 comes out from the belt outlet, the plane-shaped air blown by the air knife 8 sweeps the water drops on the surface of the mesh belt 10, so that the water drops are atomized and returned to the water drop tank 6 and discharged from the mist discharge pipe 7, the mesh belt 10 is used for squeezing kiwi fruits in a dry state, and the quality of the squeezed kiwi fruit pulp is prevented from being influenced by doping cleaning water.

The brush hair material of brush area is soft and has-decide elastic nylon material, and brush hair length is 10-20mm to go deep into the mesh and clean under the prerequisite of not damaging the guipure.

The embodiments described in the present specification are merely examples of implementation forms of the inventive concept, and the scope of protection of the present utility model should not be construed as being limited to the specific forms set forth in the embodiments, and the scope of protection of the present utility model and equivalent technical means that can be conceived by those skilled in the art based on the inventive concept.

Claims

1. The kiwi fruit peel pulp separation device comprises a belt juicer, wherein the belt juicer comprises a frame, two synchronous rotating mesh belts are arranged on the frame, and the kiwi fruit peel pulp separation device is characterized in that two cleaning devices are arranged on the frame and used for brushing the mesh belts, each cleaning device comprises a cleaning box, two ends of each cleaning box are respectively provided with a belt inlet and a belt outlet, a plurality of overflow pipes are communicated with the upper end of each cleaning box, a water inlet pipe is communicated with the cleaning box, two first guide rollers are arranged in the cleaning box, the mesh belts penetrate through the belt inlet and the belt outlet and are lapped on the first guide rollers, a brushing mechanism is arranged between the two first guide rollers, the brushing mechanism comprises a plurality of brush rollers which are sequentially arranged in the cleaning box, a plurality of grooves are formed in the brush rollers, a group of brush belts are connected between every two adjacent brush rollers, each brush belt group comprises a plurality of brush belts, each brush belt is assembled in each groove, the two groups of brush belts are staggered, each brush belt is contacted with the surface of the mesh belts, and one brush roller is connected with a transmission motor outside the cleaning box.

2. The kiwi fruit peel and pulp separation device of claim 1, wherein two groups of brushing mechanisms are arranged in each cleaning box and are respectively used for brushing two sides of the mesh belt.

3. The device for separating peel and pulp of kiwi fruits according to claim 1 or 2, further comprising a filter residue box, a water separator and a plurality of branch pipes, wherein a filter screen and a water pump are arranged in the filter residue box, the branch pipes and the water separator are arranged in the cleaning box, each branch pipe is communicated with each water outlet of the water separator, one end of a water inlet pipe is communicated with a water inlet of the water separator, the other end of the water inlet pipe is communicated with the water pump after penetrating through the filter screen, the upper end of the filter residue box is communicated with an overflow pipe, and a plurality of spray pipes are communicated on the branch pipes.

4. A kiwi fruit peel and pulp separation device as claimed in claim 3, wherein an ejector is arranged on the water inlet pipe.

5. A Chinese goosebeery pulp separation device according to claim 3, wherein each spray pipe is located between two adjacent brush belts, and the spray pipe spray direction is downward toward the mesh belt.

6. The device for separating peel and pulp of kiwi fruits according to claim 1 or 2, wherein the upper end of the washing tank is communicated with a drip tank, a second guide roller is arranged in the drip tank, a belt outlet is arranged on one side of the drip tank, and a net belt is lapped on the second guide roller.

7. The device of claim 6, wherein two air knives are arranged on one side of the outlet, the air outlet directions of the two air knives are respectively inclined towards the front and back sides of the mesh belt, and the mist discharging pipe is arranged on the water dripping tank.

8. The kiwi fruit peel pulp separation device of claim 1, wherein the brush belt is made of soft nylon material with certain elasticity, and the length of the brush is 10-20mm.