CN224059448U - A surface treatment device for forging processing - Google Patents
A surface treatment device for forging processingInfo
- Publication number
- CN224059448U CN224059448U CN202520796844.5U CN202520796844U CN224059448U CN 224059448 U CN224059448 U CN 224059448U CN 202520796844 U CN202520796844 U CN 202520796844U CN 224059448 U CN224059448 U CN 224059448U
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- Prior art keywords
- surface treatment
- rod
- forging
- protective box
- storage tank
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- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
本实用新型适用于锻件加工技术领域，提供了一种锻件加工用表面处理装置，包括工作台，所述工作台上固定安装有防护箱；储水箱，所述储水箱固定安装在所述防护箱内，所述储水箱内设有用于放置处理后锻件的清洗框；用于锻件表面处理的打磨机，所述打磨机设于所述防护箱内；夹持机构，所述夹持机构设于所述防护箱上，用于打磨时对锻件进行夹持；晃动机构，所述晃动机构设于所述储水箱上，用于带动清洗框晃动。本方案提供的锻件加工用表面处理装置显著提升了锻件表面处理的效率和质量，确保了打磨精度，增强了清洗效果，有效去除了污染物，并且实现了多角度打磨，提高了打磨均匀性。
This utility model relates to the field of forging processing technology and provides a surface treatment device for forging processing, including a worktable with a protective box fixedly installed on it; a water tank fixedly installed inside the protective box, with a cleaning frame for placing the processed forgings inside the water tank; a grinding machine for forging surface treatment, located inside the protective box; a clamping mechanism located on the protective box for clamping the forgings during grinding; and a shaking mechanism located on the water tank for shaking the cleaning frame. The surface treatment device for forging processing provided by this solution significantly improves the efficiency and quality of forging surface treatment, ensures grinding accuracy, enhances cleaning effect, effectively removes contaminants, and achieves multi-angle grinding, improving grinding uniformity.
Description
Technical Field
The utility model belongs to the technical field of forging processing, and particularly relates to a surface treatment device for forging processing.
Background
The forging refers to a metal product with certain shape, size and performance obtained by applying external force to a metal blank to make the metal blank generate plastic deformation.
During the processing of the forging, the surface of the forging often has defects such as burrs, oxide skin, rust and the like, the defects can influence the appearance and performance of the forging, the surface of the forging needs to be polished through surface treatment so as to improve the surface quality of the forging, however, pollutants such as metal scraps, abrasive particles, polishing paste and the like can remain on the surface of the forging after polishing, and if the pollutants are not removed, the subsequent processing and the service performance of the forging can be influenced.
Disclosure of utility model
The utility model provides a surface treatment device for forging processing, and aims to solve the problem that pollutants such as metal scraps, abrasive particles, polishing paste and the like remain on the surface of a forged piece after polishing, which is proposed by the background art.
The surface treatment device for forging processing comprises a workbench, a protection box fixedly arranged on the workbench, a water storage tank fixedly arranged in the protection box, a polishing machine used for polishing the surface of the forging and arranged in the protection box, a clamping mechanism arranged on the protection box and used for clamping the forging during polishing, and a shaking mechanism arranged on the water storage tank and used for driving the cleaning frame to shake.
Preferably, the fixture comprises a mounting frame, a bidirectional motor, a bidirectional screw rod, two sliding seats and two clamping rings, wherein the mounting frame is rotatably mounted in the protective box, the bidirectional motor is fixedly mounted on the mounting frame, the bidirectional screw rod is rotatably mounted on the mounting frame, one end of the bidirectional screw rod is fixed with an output shaft of the bidirectional motor, the two sliding seats are respectively and threadedly mounted on the bidirectional screw rod and are in sliding fit with the mounting frame, and the two clamping rings are respectively arranged on the two sliding seats.
Preferably, the shaking mechanism comprises a driving motor, a cam, two guide rods, a round wheel and a return spring, wherein the driving motor is fixedly arranged on one side of the water storage tank, the cam is rotatably arranged on one side of the water storage tank and is fixed with an output shaft of the driving motor, the two guide rods are respectively fixedly arranged on two sides of the cleaning frame, the two guide rods all slide and penetrate through the water storage tank, the round wheel is rotatably arranged at one end of the guide rod and is in contact with the cam, and the return spring is sleeved outside the guide rod and is fixed with the water storage tank and the cleaning frame.
Preferably, a dust collection box is fixedly arranged on one side of the protective box, a fan is fixedly arranged in the dust collection box, a filter bag is arranged in the dust collection box and is positioned above the fan, a dust collection pipe is fixedly communicated with the top of the dust collection box, and the dust collection pipe extends into the protective box.
Preferably, an electric sliding rail is fixedly installed on the inner wall of one side of the protective box, a sliding block is slidably installed on the electric sliding rail, a hydraulic rod is arranged on the sliding block, an output rod of the hydraulic rod is fixed with the polishing machine, a supporting cylinder is fixedly installed on the sliding block, a supporting rod is slidably installed on the supporting cylinder, and the supporting rod is fixed with the polishing machine.
Preferably, a rotating motor is fixedly installed on the inner wall of one side of the protective box, a rotating rod is fixedly installed on an output shaft of the rotating motor, and the rotating rod is fixed with the mounting frame.
Preferably, an electric telescopic rod is fixedly arranged on one side of the protective box, and a baffle plate for shielding the top opening of the water storage tank is fixedly arranged on an output rod of the electric telescopic rod.
Compared with the related art, the surface treatment device for forging processing provided by the utility model has the following advantages that
The beneficial effects are that:
compared with the prior art, the surface treatment device for forging processing provided by the scheme realizes the purpose of high-efficiency, accurate, environment-friendly and safe forging surface treatment on the whole, and the functions of polishing, cleaning, dust collection, protection and the like are organically combined, so that the efficiency and quality of forging surface treatment are obviously improved, the polishing precision is ensured, the cleaning effect is enhanced, the pollutants are effectively removed, the working environment is improved, the health of operators is protected, multi-angle polishing is realized, the polishing uniformity is improved, and a more advanced and reliable surface treatment solution is provided for the forging processing industry.
Drawings
FIG. 1 is a schematic diagram of a front view of a surface treatment device for forging processing, which is provided by the utility model;
FIG. 2 is a schematic diagram of a front cross-sectional structure of a surface treatment device for forging processing provided by the utility model;
FIG. 3 is an enlarged schematic view of the portion A shown in FIG. 2;
fig. 4 is an enlarged schematic view of the portion B shown in fig. 2.
The device comprises a workbench, a protective box, a water storage tank, a cleaning frame, a 5-grinding machine, a 6-mounting frame, a 7-two-way motor, a 8-two-way screw, a 9-sliding seat, a 10-clamping ring, a 11-driving motor, a 12-cam, a 13-guiding rod, a 14-round wheel, a 15-return spring, a 16-dust suction box, a 17-fan, a 18-filter bag, a 19-dust suction pipe, a 20-electric sliding rail, a 21-sliding block, a 22-hydraulic rod, a 23-supporting cylinder, a 24-guiding rod, a 25-rotating motor, a 26-rotating rod, a 27-electric telescopic rod, a 28-baffle plate.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, the terms used in the description of this application are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, and the terms "comprising" and "having" and any variations thereof in the description of this utility model and the claims and the above description of the drawings are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and in the claims or drawings, are used for distinguishing between different objects and not for describing a particular sequential order, and the terms "inner," "outer," "left," "right," and the like are used for convenience in describing the present utility model and simplifying the description, and do not denote or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present utility model.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the application. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
The embodiment of the utility model provides a surface treatment device for forging processing, which is shown in figures 1-4 and comprises a workbench 1, a water storage tank 3, a grinding machine 5, a clamping mechanism and a shaking mechanism, wherein a protective box 2 is fixedly arranged on the workbench 1, the water storage tank 3 is fixedly arranged in the protective box 2, a cleaning frame 4 for placing a processed forging is arranged in the water storage tank 3, the grinding machine 5 is used for forging surface treatment, the grinding machine 5 is arranged in the protective box 2, the clamping mechanism is arranged on the protective box 2 and used for clamping the forging during grinding, and the shaking mechanism is arranged on the water storage tank 3 and used for driving the cleaning frame 4 to shake.
In this embodiment, workstation 1 is as the basic bearing structure of whole device, fixed mounting has protective housing 2 on it, protective housing 2 is used for sealing polishing and cleaning process, prevent that the pollutant from leaking, simultaneously protect operating personnel safety, storage water tank 3 fixed mounting is in protective housing 2, be used for storing the washing water, and be equipped with the washing frame 4 that is used for placing the forging after handling, polisher 5 locates in protective housing 2, be used for polishing the processing to the forging surface, clamping mechanism locates on protective housing 2, be used for carrying out firm centre gripping to the forging when polishing, ensure precision and the security of polishing, shake the mechanism and locate on storage water tank 3, be used for driving washing frame 4 and rock, thereby reinforcing cleaning effect, storage water tank 3 and washing frame 4's setting makes the forging can directly wash after polishing, the pollutant such as metal chip has been removed, abrasive particles and polishing cream, shake the design of mechanism has strengthened cleaning effect, through rocking washing frame 4, make the washing liquid can more abundant with surface contact, cleaning efficiency and quality have been improved, clamping mechanism carries out the centre gripping to the forging when polishing, avoided the forging to remove or rock the forging in the process and polish firmly, thereby precision and consistency have been ensured.
In a further preferred embodiment of the present utility model, the clamping mechanism includes a mounting frame 6, a bidirectional motor 7, a bidirectional screw 8, two sliding bases 9 and two clamping rings 10, the mounting frame 6 is rotatably mounted in the protection box 2, the bidirectional motor 7 is fixedly mounted on the mounting frame 6, the bidirectional screw 8 is rotatably mounted on the mounting frame 6, one end of the bidirectional screw 8 is fixed with an output shaft of the bidirectional motor 7, the two sliding bases 9 are both threadedly mounted on the bidirectional screw 8 and slidingly attached to the mounting frame 6, and the two clamping rings 10 are respectively disposed on the two sliding bases 9.
In this embodiment, mounting bracket 6 rotates and installs in protective housing 2, provide support and installation basis for fixture, bi-directional motor 7 fixed mounting is on mounting bracket 6, as fixture's power supply, bi-directional screw 8 rotates and installs on mounting bracket 6, its one end is fixed with bi-directional motor 7's output shaft mutually, it is rotatory to drive bi-directional screw 8 through bi-directional motor 7's rotation, two slide 9 equal screw thread installation is on bi-directional screw 8, and with mounting bracket 6 slip laminating, bi-directional screw 8's rotation can drive two slide 9 relative or opposite movement on bi-directional screw 8, two clamp rings 10 are located respectively on two slide 9, move along with the removal of slide 9 for the centre gripping forging, this kind of centre gripping mode is firm reliable, can ensure the stability and the precision of forging in the polishing process.
In a further preferred embodiment of the present utility model, the shaking mechanism includes a driving motor 11, a cam 12, two guide rods 13, a round wheel 14 and a return spring 15, wherein the driving motor 11 is fixedly installed at one side of the water storage tank 3, the cam 12 is rotatably installed at one side of the water storage tank 3 and is fixed with an output shaft of the driving motor 11, the two guide rods 13 are respectively fixedly installed at two sides of the cleaning frame 4, the two guide rods 13 respectively slide through the water storage tank 3, the round wheel 14 is rotatably installed at one end of the guide rod 13 and is in contact with the cam 12, and the return spring 15 is sleeved outside the guide rod 13 and is fixed with the water storage tank 3 and the cleaning frame 4.
In this embodiment, the driving motor 11 is fixedly installed on one side of the water storage tank 3, as a power source of the shaking mechanism, the cam 12 is rotatably installed on one side of the water storage tank 3 and is fixed with an output shaft of the driving motor 11, the cam 12 is driven to rotate through rotation of the driving motor 11, the two guide rods 13 are fixedly installed on two sides of the cleaning frame 4 respectively, a guiding function is provided for shaking of the cleaning frame 4, the round wheel 14 is rotatably installed at one end of the guide rods 13 and is contacted with the cam 12, the rotation of the cam 12 pushes the round wheel 14, the cleaning frame 4 is driven to shake, the return spring 15 is sleeved outside the guide rods 13 and is fixed with the water storage tank 3 and the cleaning frame 4, the return spring 15 is used for enabling the cleaning frame 4 to return to an initial position when the cam 12 does not push the round wheel 14, and the shaking mechanism drives the cam 12 to rotate through the driving motor 11, and then pushes the round wheel 14 and the cleaning frame 4 to shake. The shaking effect enables the cleaning liquid to be in contact with the surface of the forging piece more fully, enhances the cleaning effect, and is beneficial to removing pollutants such as metal scraps, abrasive particles, polishing paste and the like on the surface of the forging piece.
In a further preferred embodiment of the present utility model, a dust collection box 16 is fixedly installed at one side of the protection box 2, a fan 17 is fixedly installed in the dust collection box 16, a filter bag 18 is provided in the dust collection box 16, the filter bag 18 is located above the fan 17, a dust collection pipe 19 is fixedly connected to the top of the dust collection box 16, and the dust collection pipe 19 extends into the protection box 2.
In this embodiment, the dust collection box 16 is fixedly installed on one side of the protection box 2, and is used for collecting and filtering dust generated in the polishing process, the fan 17 is fixedly installed in the dust collection box 16, as a power source of a dust collection mechanism, dust in the protection box 2 is extracted by generating negative pressure, the filter bag 18 is located above the fan 17 and is fixed in the dust collection box 16, the filter bag 18 is used for filtering the extracted dust, preventing the extracted dust from entering the fan 17 and being discharged to the external environment, and the dust collection pipe 19 is fixedly communicated with the top of the dust collection box 16 and extends into the protection box 2. The dust suction pipe 19 is used for guiding the dust in the protective box 2 into the dust suction box 16, so that the working environment is effectively improved, and the health of operators is protected.
In a further preferred embodiment of the present utility model, an electric sliding rail 20 is fixedly mounted on an inner wall of one side of the protection box 2, a sliding block 21 is slidably mounted on the electric sliding rail 20, a hydraulic rod 22 is disposed on the sliding block 21, an output rod of the hydraulic rod 22 is fixed with the polishing machine 5, a supporting cylinder 23 is fixedly mounted on the sliding block 21, a supporting rod 24 is slidably mounted on the supporting cylinder 23, and the supporting rod 24 is fixed with the polishing machine 5.
In this embodiment, the electric slide rail 20 is fixedly installed on an inner wall of one side of the protective box 2, a rail support is provided for movement of the polishing machine 5, the sliding block 21 is slidably installed on the electric slide rail 20, the electric slide rail 20 can be driven to move in a certain direction in the protective box 2 for adjusting the vertical position of the polishing machine 5, the forging is convenient to contact, the hydraulic rod 22 is installed on the sliding block 21, the output rod of the hydraulic rod is fixed with the polishing machine 5 and used for driving the polishing machine 5 to polish different positions of the forging, the supporting cylinder 23 is fixedly installed on the sliding block 21, a sliding rail is provided for the supporting rod 24, and the supporting rod 24 is slidably installed on the supporting cylinder 23 and is fixed with the polishing machine 5 and used for guaranteeing stability of the polishing machine 5 in the moving process.
In a further preferred embodiment of the present utility model, a rotating motor 25 is fixedly installed on an inner wall of one side of the protection box 2, a rotating rod 26 is fixedly installed on an output shaft of the rotating motor 25, and the rotating rod 26 is fixed with the mounting frame 6.
In this embodiment, rotating electrical machines 25 fixed mounting is on the inner wall of one side of protective housing 2, as the power supply of slewing mechanism, dwang 26 fixed mounting is on the output shaft of rotating electrical machines 25, rotate along with the rotation of rotating electrical machines 25, mounting bracket 6 is fixed mutually with dwang 26, rotate through the fixture and polisher 5 on that the rotation of dwang 26 drove mounting bracket 6, rotate through rotating electrical machines 25 drive dwang 26, and then drive mounting bracket 6 and polisher 5 on it and rotate, can realize the multi-angle polishing to the forging, help guaranteeing that each position on forging surface can both obtain even polishing and handle, avoid appearing the excessive or insufficient condition of local polishing.
In a further preferred embodiment of the present utility model, an electric telescopic rod 27 is fixedly installed on one side of the protection box 2, and a baffle 28 for shielding the top opening of the water storage tank 3 is fixedly installed on the output rod of the electric telescopic rod 27.
In this embodiment, the electric telescopic rod 27 is fixedly installed on one side of the protection box 2, and is used as a driving source of the protection shielding structure, the baffle 28 is fixedly installed on the output rod of the electric telescopic rod 27, and moves along with the expansion and contraction of the electric telescopic rod 27, so as to shield or open the top opening of the water storage tank 3, and prevent dust from being in the water storage tank 3 during polishing.
In summary, compared with the related art, the device realizes the aim of high-efficiency, accurate, environment-friendly and safe surface treatment of the forging, organically combines functions of polishing, cleaning, dust collection, protection and the like, remarkably improves the efficiency and quality of the surface treatment of the forging, ensures the polishing precision, enhances the cleaning effect, effectively removes pollutants, improves the working environment, protects the health of operators, realizes multi-angle polishing, improves the polishing uniformity, and provides a more advanced and reliable surface treatment solution for the forging processing industry.
In the several embodiments provided by the present application, it should be understood that the disclosed apparatus may be implemented in other manners.
The above embodiments are only for illustrating the technical solution of the present utility model, and not for limiting the scope of the present utility model. It will be apparent that the described embodiments are merely some, but not all, embodiments of the utility model. Based on these embodiments, all other embodiments that may be obtained by one of ordinary skill in the art without inventive effort are within the scope of the utility model. Although the present utility model has been described in detail with reference to the above embodiments, those skilled in the art may still combine, add or delete features of the embodiments of the present utility model or make other adjustments according to circumstances without any conflict, so as to obtain different technical solutions without substantially departing from the spirit of the present utility model, which also falls within the scope of the present utility model.
Claims (7)
1. A surface treatment device for forging processing, characterized by comprising:
The workbench is fixedly provided with a protective box;
The water storage tank is fixedly arranged in the protective box, and a cleaning frame for placing the processed forging is arranged in the water storage tank;
the grinding machine is used for the surface treatment of the forging piece and is arranged in the protective box;
The clamping mechanism is arranged on the protective box and used for clamping the forging during polishing;
And the shaking mechanism is arranged on the water storage tank and is used for driving the cleaning frame to shake.
2. The surface treatment device for forging processing of claim 1, wherein the clamping mechanism comprises a mounting frame, a bidirectional motor, a bidirectional screw rod, two sliding seats and two clamping rings, the mounting frame is rotatably mounted in the protective box, the bidirectional motor is fixedly mounted on the mounting frame, the bidirectional screw rod is rotatably mounted on the mounting frame, one end of the bidirectional screw rod is fixedly connected with an output shaft of the bidirectional motor, the two sliding seats are both in threaded mounting on the bidirectional screw rod and are in sliding fit with the mounting frame, and the two clamping rings are respectively arranged on the two sliding seats.
3. The surface treatment device for forging processing according to claim 1, wherein the shaking mechanism comprises a driving motor, a cam, two guide rods, a round wheel and a return spring, wherein the driving motor is fixedly arranged on one side of the water storage tank, the cam is rotatably arranged on one side of the water storage tank and is fixed with an output shaft of the driving motor, the two guide rods are respectively fixedly arranged on two sides of the cleaning frame, the two guide rods penetrate through the water storage tank in a sliding mode, the round wheel is rotatably arranged at one end of the guide rod and is in contact with the cam, and the return spring is sleeved outside the guide rod and is fixed with the water storage tank and the cleaning frame.
4. The surface treatment device for forging processing as recited in claim 1, wherein a dust suction box is fixedly installed on one side of the protective box, a fan is fixedly installed in the dust suction box, a filter bag is arranged in the dust suction box and is positioned above the fan, a dust suction pipe is fixedly communicated with the top of the dust suction box, and the dust suction pipe extends into the protective box.
5. The surface treatment device for forging processing as recited in claim 1, wherein an electric slide rail is fixedly installed on an inner wall of one side of the protective box, a slide block is slidably installed on the electric slide rail, a hydraulic rod is arranged on the slide block, an output rod of the hydraulic rod is fixed with the grinding machine, a supporting cylinder is fixedly installed on the slide block, a supporting rod is slidably installed on the supporting cylinder, and the supporting rod is fixed with the grinding machine.
6. The surface treatment device for forging processing as recited in claim 2, wherein a rotating motor is fixedly installed on an inner wall of one side of the protective box, a rotating rod is fixedly installed on an output shaft of the rotating motor, and the rotating rod is fixed with the mounting frame.
7. The surface treatment device for forging processing as recited in claim 1, wherein an electric telescopic rod is fixedly installed on one side of the protective box, and a baffle plate for shielding an opening at the top of the water storage tank is fixedly installed on an output rod of the electric telescopic rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520796844.5U CN224059448U (en) | 2025-04-25 | 2025-04-25 | A surface treatment device for forging processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520796844.5U CN224059448U (en) | 2025-04-25 | 2025-04-25 | A surface treatment device for forging processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN224059448U true CN224059448U (en) | 2026-03-31 |
Family
ID=99199052
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202520796844.5U Active CN224059448U (en) | 2025-04-25 | 2025-04-25 | A surface treatment device for forging processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN224059448U (en) |
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2025
- 2025-04-25 CN CN202520796844.5U patent/CN224059448U/en active Active
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