Disclosure of utility model
The utility model aims to provide a combined carding device for non-plush production, which solves the problems that in the prior art, most of combined carding devices are difficult to realize fine carding of fibers, and the fibers are often entangled and knotted frequently due to insufficient carding strength and precision, so that the production efficiency is reduced, and the quality and performance of a final product are possibly influenced.
The combined carding device for the plush-free production comprises a frame and a carding mechanism, wherein a supporting frame is fixedly connected to one side of the surface of the frame, the carding mechanism is arranged in the frame, and a cleaning mechanism is arranged on one side of the surface of the frame;
The carding mechanism comprises a first driving motor, a second driving motor, a carding module and a fine carding module, wherein the first driving motor is installed on one side of the surface of the frame, the second driving motor is arranged on one side of the surface of the frame, the carding module is arranged inside the frame, and the fine carding module is arranged inside the frame.
Preferably, the first driving motor is connected with the carding module.
Preferably, the second driving motor is connected with the fine carding module.
Preferably, the carding module is provided with 8-12 groups of sawtooth rollers with sawtooth angles of 80-85 degrees, and the tooth density of the sawtooth rollers is 18-22 teeth/inch.
Preferably, the fine carding module is provided with 6-8 groups of card clothing rollers with 15-20 degrees of card clothing angle, and the needle density of the card clothing rollers is 26-30 teeth/cm 2.
Preferably, the cleaning mechanism comprises an adjustable air suction pipeline, a vacuum pump, a filter box, a mounting frame and a filter screen, wherein the adjustable air suction pipeline is connected to one side of the surface of the frame, the vacuum pump is mounted on one side of the surface of the support frame, one end of the vacuum pump is connected with the filter box, the mounting frame is arranged inside the filter box, and the filter screen is mounted inside the mounting frame.
Preferably, the adjustable air suction pipeline is provided with an air speed regulating valve, and the air speed regulating range is-m/s.
Compared with the prior art, the combined carding device for the non-pile production has the advantages that through the arrangement of the carding mechanism, the fiber blocks can be efficiently and rapidly opened and carded in the use process, the carding precision is high, the phenomenon that fibers cannot be fully stretched and separated to cause entanglement and knotting of the fibers is avoided, the working efficiency and the product quality are improved, and meanwhile, through the arrangement of the cleaning mechanism, the impurity removal operation can be carried out on the fibers, and the impurity content of the product is reduced.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the utility model provides a combined carding device for non-pile production, which comprises a frame 1 and a carding mechanism 3, wherein one side of the surface of the frame 1 is fixedly connected with a support frame 2, the carding mechanism 3 is arranged in the frame 1, and a cleaning mechanism 4 is arranged on one side of the surface of the frame 1;
The carding mechanism 3 comprises a first driving motor 301, a second driving motor 302, a carding module 303 and a fine carding module 304, wherein the first driving motor 301 is arranged on one side of the surface of the rack 1, the second driving motor 302 is arranged on one side of the surface of the rack 1, the carding module 303 is arranged in the rack 1, the fine carding module 304 is arranged in the rack 1, the first driving motor 301, the second driving motor 302, the carding module 303 and the fine carding module 304 are arranged, in the using process, the first driving motor 301 is opened to enable the carding module 303 to work, 8-12 groups of sawtooth rollers with the sawtooth angles of 80-85 DEG are configured in the carding module 303, the sawtooth density of the sawtooth rollers is 18-22 teeth/inch, the large-angle sawtooth rollers (80-85 DEG) of the carding module 303 are used for opening and loosening fiber clusters into small shapes, the fine carding module 304 is enabled to work through the second driving motor 302, and as the fine carding module 304 is provided with 6-8 groups of carding angles of carding rollers with the single carding angles of 15-20 DEG, and the fine carding module (20 DEG) is enabled to achieve the fine carding effect of 20-20 cm (20 DEG) by further carding the fine carding module).
Further, the first driving motor 301 is connected to the carding module 303, and by setting the first driving motor 301, the carding module 303 can be operated by opening the first driving motor 301 during use.
Further, the second driving motor 302 is connected to the fine carding module 304, and the fine carding module 304 can be operated by opening the second driving motor 302 through the arrangement of the second driving motor 302 during the use process.
Further, the carding module 303 is provided with 8-12 groups of sawtooth rollers with the sawtooth angles of 80-85 degrees, the tooth density of the sawtooth rollers is 18-22 teeth/inch, and when the carding module 303 is used, the carding module 303 is provided with 8-12 groups of sawtooth rollers with the sawtooth angles of 80-85 degrees, and the tooth density of the sawtooth rollers is 18-22 teeth/inch, so that the carding module 303 can be used for preliminary opening fiber clusters to decompose the fibers into tows.
Further, the fine carding module 304 is provided with 6-8 groups of card clothing rollers with the card clothing angle of 15-20 degrees, the needle density of the card clothing rollers is 26-30 teeth/cm 2, and when the fine carding module 304 is used, the small-angle card clothing rollers (15-20 degrees) of the fine carding module (304) can carry out fine carding on fibers to further individualize the fibers due to the fact that the fine carding module 304 is provided with 6-8 groups of card clothing rollers with the card clothing angle of 15-20 degrees, and the needle density of the card clothing rollers is 26-30 teeth/cm 2.
Further, clean mechanism 4 includes adjustable suction pipe 401, vacuum pump 402, rose box 403, installing frame 404 and filter screen 405, surface one side of frame 1 is connected with adjustable suction pipe 401, vacuum pump 402 is installed to surface one side of support frame 2, the one end of vacuum pump 402 is connected with rose box 403, the inside of rose box 403 is provided with installing frame 404, the internally mounted of installing frame 404 has filter screen 405, through the setting of adjustable suction pipe 401, vacuum pump 402, rose box 403, installing frame 404 and filter screen 405, when using, install filter screen 405 in the inside of rose box 403 through installing frame 404, then open vacuum pump 402, the vacuum pump 402 carries out the extraction operation to the inside air of frame 1 at this moment, the inside air of frame 1 is carried to the inside of rose box 403 through adjustable suction pipe 401 at this moment, because filter screen 405 is installed in the inside of rose box 403 through installing frame 404 at this moment, the inside filter screen 405 carries out the filtration to the air that flows through, the dust-free after detecting and discharging, the impurity of collecting is concentrated through the rose box 403, realize the operation.
Further, the adjustable air suction pipeline 401 is provided with an air speed regulating valve, the air speed regulating range is 8-15 m/s, and when the adjustable air suction pipeline 401 is used, the air speed regulating valve is arranged, and the air speed regulating range is 8-15 m/s, so that the air speed of the air suction port is regulated by the air speed regulating valve according to the fiber type in real time, and the fiber loss is avoided.
The working principle is that the first driving motor 301 is opened to enable the carding module 303 to work, 8-12 groups of saw tooth rollers with saw tooth angles of 80-85 DEG are arranged on the carding module 303, the saw tooth rollers are 18-22 teeth/inch in tooth density, the fiber clusters are primarily opened through the large-angle saw tooth rollers (80-85 DEG) of the carding module 303 to decompose the fibers into bundles, the fine carding module 304 is enabled to work through the second driving motor 302, 6-8 groups of card clothing rollers with card clothing angles of 15-20 DEG are arranged on the fine carding module 304, the small-angle card clothing rollers (15-20 DEG) of the card clothing rollers finely comb the fibers, the fibers are further individualized, so that the carding effect is achieved, the vacuum pump 402 is opened, at the moment, the vacuum pump 402 pumps air in the rack 1, at the moment, the air in the rack 1 is conveyed into the filter box 403 through the air suction pipeline 401, the filter box 403 is enabled to work, the filter box 403 is installed in the filter box 403 through the installation frame 403, the filter box 403 is enabled to achieve the dust-free air treatment after the dust-free air is concentrated, the dust-free air is purified, and the dust-free air is discharged after the dust is concentrated through the filter box is purified through the filter box, and the filter box is processed after the dust-free air is purified.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.