CN223997448U - A high-speed band saw for cutting aluminum materials - Google Patents
A high-speed band saw for cutting aluminum materialsInfo
- Publication number
- CN223997448U CN223997448U CN202520125394.7U CN202520125394U CN223997448U CN 223997448 U CN223997448 U CN 223997448U CN 202520125394 U CN202520125394 U CN 202520125394U CN 223997448 U CN223997448 U CN 223997448U
- Authority
- CN
- China
- Prior art keywords
- band saw
- saw
- clamping
- fixed
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Landscapes
- Sawing (AREA)
Abstract
本实用新型公开了一种铝材高速锯切带锯床，包括床架，在所述床架上固定安装有加工台，通过所述床架活动安装有夹紧送料装置，所述夹紧送料装置配合所述加工台，在所述床架的顶部安装有龙门架，通过所述龙门架安装有锯切组件，所述锯切组件沿着所述龙门架的竖向滑移；本装置可以对锯梁起到支撑作用，让锯梁上、下行更加稳定。
This utility model discloses a high-speed aluminum band saw, including a frame, a processing table fixedly installed on the frame, and a clamping and feeding device movably installed on the frame, which works in conjunction with the processing table. A gantry frame is installed on the top of the frame, and a sawing assembly is installed on the gantry frame, which slides vertically along the gantry frame. This device can support the saw beam, making the upward and downward movement of the saw beam more stable.
Description
Technical Field
The utility model relates to an aluminum high-speed sawing band sawing machine.
Background
The band sawing machine is a main device for cutting long aluminum materials, the up and down movements of a saw beam of the band sawing machine in the prior art are driven by a screw rod, but weights at two ends of the saw beam are different, one side of the saw beam is a band saw wheel which actively rotates, and a motor is arranged at the band saw wheel, so that the weight of the saw beam is that one end of the saw beam is heavy, the other end of the saw beam is light, the stress of linear guide rails at two sides is uneven, the deformation of the linear guide rails is easy to cause, and the deformation of the screw rod is caused, so that the up and down movement of the saw beam is unstable, and the displacement is inaccurate.
Therefore, the aluminum high-speed sawing band sawing machine has the advantages that the saw beam can be supported, and the saw beam can stably move upwards and downwards.
Disclosure of utility model
The technical problem to be solved by the utility model is to provide the aluminum high-speed sawing band sawing machine which can support the saw beam and enable the saw beam to stably move up and down.
In order to solve the problems, the utility model adopts the following technical scheme:
The utility model provides an aluminum product high-speed band sawing machine, includes the bedstead on fixed mounting have the processing platform, through bedstead movable mounting has the clamping material feeding unit, the cooperation of clamping material feeding unit the processing platform the portal frame is installed at the top of bedstead, through the portal frame is installed and is saw cut the subassembly, saw cut the subassembly along the vertical slip of portal frame.
Preferably, the processing platform includes platen, stand and operation panel, the stand support in the bottom of platen, the lower extreme of stand with bedstead fixed mounting the apron is installed to the top of platen, process a plurality of fretwork grooves on the face of apron the platen rotation is installed the roll body, the roll body with cooperate there is the bearing between the platen, the part of roll body extends to the outside in fretwork groove, the operation panel install in the top of bedstead, and be located the front portion of platen, the operation panel with form the band saw groove that supplies saw cutting subassembly to descend between the platen.
The clamping feeding device comprises a linear guide rail, a sliding block, a servo motor, a first lead screw, a sliding table and a clamping cylinder, wherein the linear guide rail is arranged on the top of the bedstead and is positioned on two sides of the bedplate, the sliding block is matched with the linear guide rail, the sliding table is fixed on the top of the sliding block through screws, a plurality of through grooves penetrating through the bedplate are formed in the top of the sliding table, the clamping cylinder is arranged on the left side and the right side of the sliding table and is positioned on two sides of the through grooves, clamping plates are fixedly arranged at movable ends of the clamping cylinder, the height of the clamping plates is higher than that of the cover plate, the servo motor is fixed on the top of the bedstead and is positioned below the bedplate, the first lead screw is arranged at the output end of the servo motor, the sliding table is provided with a first lead screw matched with the first lead screw, a through gap corresponding to the saw groove is formed between two adjacent clamping plates on the same side, and a bearing supporting the first lead screw is arranged through the bedstead.
The saw cutting assembly comprises a first linear guide rail, a first sliding block, a saw beam, a first servo motor, a first band saw wheel, a second band saw wheel, a tensioning device, a driving motor and a nitrogen cylinder, wherein a plurality of first sliding blocks are symmetrically arranged left and right, the first sliding block is fixed with the saw beam, the first sliding block is matched with the first linear guide rail, the first linear guide rail is fixedly arranged on the portal frame and is provided with a plurality of blades in parallel, a bracket body is arranged at the top of the portal frame, the first servo motor is fixed at the bottom of the bracket body, an output end of the first servo motor upwards penetrates through the bracket body and is provided with a driving synchronous pulley, a belt wheel shaft is rotatably arranged through the bracket body, a second screw is fixed at the lower end of the belt wheel shaft, a driven synchronous pulley is fixed at the upper end of the belt wheel shaft, a synchronous toothed belt is arranged between the driving synchronous pulley and the driven synchronous pulley, a saw beam is fixedly arranged on a saw face of the saw beam, a second motor matched with the second saw blade is arranged on the portal frame, a plurality of saw blades are arranged in parallel, a bracket body is arranged at the top of the portal frame, a rotating seat is fixedly arranged at the top of the saw frame through the first saw beam, a rotating seat is fixedly arranged at the rotating seat, a rotating device is arranged at the lower end of the belt saw frame through the rotating seat, and is fixedly connected with the driving device through the driving screw, the driving device, the belt saw wheel through the driving device, the driving device is fixedly arranged at the lower end, and is fixed at the lower end of the belt wheel through the belt driving screw through the driving screw, and the driving device, respectively corresponding to two sides of the processing table.
Preferably, the tensioning device comprises a fixing seat, the fixing seat is fixed with the saw beam, an upper guide rail and a lower guide rail are arranged on the fixing seat, an axle seat is slidably arranged between the two guide rails, a rotating shaft is rotatably arranged through the axle seat, a second band saw wheel is fixedly arranged through the rotating shaft, a second servo motor is arranged through the fixing seat, a screw is arranged at the output end of the second servo motor, and the axle seat is provided with a threaded hole matched with the screw.
Preferably, the supporting device comprises a base structure, more than four wheel shafts are symmetrically arranged at the front and rear sides of the bottom of the base structure, the wheel shafts are fixed with the base structure, side pressing wheels are assembled through the wheel shafts, an upper pressing wheel is rotatably installed on the side face of the base structure, the band saw passes through the side pressing wheels at the front side and the rear side, and the upper pressing wheel is limited above the band saw.
The beneficial effects of the utility model are as follows:
the device has the advantages that firstly, the device is driven by the synchronous toothed belt, so that the accurate transmission ratio is ensured, and the band saw is driven to move up and down accurately.
The second advantage is through nitrogen cylinder to saw the roof beam and carry out counter weight and support, reduces the side direction atress of second lead screw and first linear guide rail, improves the stability when saw the roof beam and go up, down.
And thirdly, the supporting device is used for guiding the rotation of the band saw, so that the stability of the band saw during rotation is improved, and the cutting precision is further improved.
Drawings
In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic illustration of the cooperation of the clamp feed device and the processing station;
FIG. 3 is a perspective view of the clamp feed device and the processing station;
FIG. 4 is a schematic view of a saw slot;
FIG. 5 is a schematic view of a sawing assembly;
FIG. 6 is a schematic diagram of the drive of the sawing assembly;
FIG. 7 is a schematic view of the cooperation of the first linear guide and the first slider;
FIG. 8 is a schematic diagram of the installation of a first servomotor;
FIG. 9 is a schematic installation of a tensioner;
FIG. 10 is a perspective view of the tensioner;
FIG. 11 is a schematic view of the installation of a support device;
Fig. 12 is an internal schematic view of the support device.
Detailed Description
All of the features disclosed in this specification, or all of the steps in a method or process disclosed, may be combined in any combination, except for mutually exclusive features and/or steps.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. That is, each feature is one example only of a generic series of equivalent or similar features, unless expressly stated otherwise.
In the description of the present utility model, it should be understood that the terms "one end," "the other end," "the outer side," "the upper," "the inner side," "the horizontal," "coaxial," "the center," "the end," "the length," "the outer end," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present utility model and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present utility model.
Furthermore, in the description of the present utility model, the meaning of "plurality" means at least two, for example, two, three, etc., unless specifically defined otherwise.
In the present utility model, unless explicitly stated and limited otherwise, the terms "disposed," "coupled," "connected," "extending through," "connected," and the like are to be construed broadly, and may, for example, be fixedly connected, detachably connected, or integrated, mechanically connected, electrically connected, directly connected, or indirectly connected through an intermediate medium, or in communication between two elements or in an interaction relationship between two elements, unless explicitly stated otherwise. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art according to the specific circumstances.
Referring to the high-speed sawing band sawing machine for aluminum materials shown in fig. 1, the high-speed sawing band sawing machine comprises a bedstead 1, a processing table 2 is fixedly installed on the bedstead 1, a clamping and feeding device 3 is movably installed on the bedstead 1, the clamping and feeding device 3 is matched with the processing table 2, a portal frame 4 is installed at the top of the bedstead 1, a sawing assembly 5 is installed on the portal frame 4, and the sawing assembly 5 slides along the vertical direction of the portal frame 4.
In the above technical scheme, the workpiece to be sawed is clamped by the clamping and feeding device 3, and sawing is completed by descending of the sawing assembly 5.
When continuous sawing is needed, the sawing assembly 5 moves upwards and is separated from the workpiece, the clamping feeding device 3 clamps the workpiece to move backwards, the sawed workpiece block is pushed out along the processing table 2, then the clamping feeding device 3 is moved to the next cutting point of the workpiece, the workpiece is loosened after the workpiece is in place, the clamping feeding device 3 is reset to the initial position, and then the sawing assembly 5 starts to cut the workpiece next time.
The sawing efficiency of the technical scheme is higher.
Referring to fig. 2, 3 and 4, the processing table 2 includes a platen 21, a stand 22 and an operation table 26, the stand 22 is supported at the bottom of the platen 21, the lower end of the stand 22 is fixedly mounted with the bed frame 1, a cover plate 23 is mounted above the platen 21, a plurality of hollowed-out grooves 24 are processed on the plate surface of the cover plate 23, a roller body 25 is rotatably mounted in the platen 21, a bearing is matched between the roller body 25 and the platen 21, a part of the roller body 25 extends to the outside of the hollowed-out grooves 24, the operation table 26 is mounted at the top of the bed frame 1 and is positioned at the front of the platen 21, and a band saw groove 261 for the sawing assembly 5 to descend is formed between the operation table 26 and the platen 21.
In the above technical solution, the sawed workpiece blocks can slide out along the cover plate 23, so that the material discharge is smoother.
Referring to fig. 2, 3 and 4, the clamping feeding device 3 comprises a linear guide rail 31, a sliding block 32, a servo motor 33, a first screw rod 34, a sliding table 35 and a clamping cylinder 36, wherein the linear guide rail 31 is installed at the top of the bed frame 1 and is positioned at two sides of the table plate 21, the sliding block 32 is matched with the linear guide rail 31, the sliding table 35 is fixed at the top of the sliding block 32 through screws, a through groove 3555 penetrating through the table plate 21 is processed at the top of the sliding table 35, a plurality of clamping cylinders 36 are respectively arranged at the left side and the right side of the clamping cylinder 36, the clamping cylinders 36 are installed at the top of the sliding table 35 and are positioned at two sides of the through groove 3555, a clamping plate 37 is fixedly installed at the movable end of the clamping cylinder 36, the height of the clamping plate 37 is higher than that of the cover plate 23, the servo motor 33 is fixed at the top of the bed frame 1 and is positioned below the table plate 21, the first screw rod 34 is installed at the output end of the servo motor 33, the sliding table 35 is provided with a through groove 3555 penetrating through the table plate 21, and the first screw rod 37 is correspondingly provided with a screw rod 37 and a clamping groove 371 which is formed between the first screw rod 37 and the screw rod 37.
In the above technical scheme, the servo motor 33 drives the first screw rod 34 to rotate, so as to drive the Huatai 35 to move forwards and backwards along the linear guide rail 31, and material returning of the workpiece is completed.
Referring to fig. 5, 6, 7, 8 and 9, the sawing assembly 5 includes a first linear guide 51, a first slider 52, a saw beam 53, a first servo motor 54, a first band saw wheel 55, a second band saw wheel 56, a tensioner 6, a drive motor 57 and a nitrogen cylinder 58; the first slider 52 is symmetrically arranged in left and right, the first slider 52 is fixed with the saw beam 53, the first slider 52 is matched with the first linear guide rail 51, the first linear guide rail 51 is fixedly arranged on the portal frame 4 and is provided with a plurality of blades in parallel, a bracket body 411 is arranged on the top of the portal frame 4, the first servo motor 54 is fixed at the bottom of the bracket body 411, a driving synchronous pulley 541 is arranged at the output end of the first servo motor 54 upwards penetrating through the bracket body 411, a belt pulley shaft 412 is rotatably arranged through the bracket body 411, a second lead screw 413 is fixed at the lower end of the belt pulley shaft 412, a driven synchronous pulley 414 is fixed at the upper end of the belt pulley shaft 412, a synchronous toothed belt is arranged between the driving synchronous pulley 541 and the driven synchronous pulley 414, a second nut 531 matched with the second lead screw 413 is arranged on the surface of the saw beam 53, the driving motor 57 is fixedly arranged through the saw beam 53, a belt saw wheel 55 is rotatably arranged at the output end of the first servo motor, a saw seat 532 is rotatably arranged at the saw beam seat 53 through the first saw beam seat 53, a tensioning device 532 is rotatably arranged at the lower end of the saw seat 53 through the first saw seat 53, a tensioning device 532 is rotatably arranged at the saw seat 53, and the lower end of the saw seat 53 is rotatably arranged through the belt saw seat 53, the movable end of the nitrogen cylinder 58 is inserted into the connecting sleeve 533 and fixed, and a support device 7 for twisting the band saw 59 is also installed through the saw beam 53, and two support devices 7 are provided corresponding to two sides of the processing table 2 respectively.
In the above technical solution, the nitrogen cylinder 58 is designed to bear load on the saw beam 53, so that the acting force on the second screw 413 is reduced, and the pressure on the first linear guide rail is also reduced.
The tensioning device 6 can maintain the tensioning force to the band saw 59, and the tensioning force can be adjusted to ensure the tension stability of the band saw.
Referring to fig. 9 and 10, the tensioning device 6 includes a fixing base 61, the fixing base 61 is fixed with the saw beam 53, an upper guide rail 62 and a lower guide rail 62 are installed on the fixing base 61, an axle seat 63 is slidably installed between the two guide rails 62, a rotating shaft is rotatably installed through the axle seat 63, the second band saw wheel 56 is fixedly installed through the rotating shaft, a second servo motor 64 is installed through the fixing base 61, a screw 65 is installed at an output end of the second servo motor 64, and the axle seat 63 has a threaded hole 633 matched with the screw 65.
In the above technical scheme, the second servo motor 64 drives the screw 65 to rotate, so that the sliding of the shaft seat 63 is realized, and the tensioning force on the band saw 59 is adjusted.
Referring to fig. 5, 11 and 12, the supporting device 7 includes a base structure 71, at least four wheel shafts 72 are symmetrically disposed at front and rear sides of a bottom of the base structure 71, the wheel shafts 72 are fixed to the base structure 71, a lateral pressing wheel 73 is assembled by the wheel shafts 72, an upper pressing wheel 74 is rotatably installed at a lateral surface of the base structure 71, the band saw 59 passes between the lateral pressing wheels 73 at front and rear sides, and the upper pressing wheel 74 is limited above the band saw 59.
The support device 7 serves to twist the band saw 59 such that the cutting edge of the band saw 59 faces downwards in order to achieve a high-speed sawing.
The purpose of the upper pinch roller 74 is to improve stability of the band saw 59 as it is depressed.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present utility model unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures.
Spatially relative terms, such as "above," "upper" and "upper surface," "above" and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the process is carried out, the exemplary term "above" may be included. Upper and lower. Two orientations below. The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular is also intended to include the plural unless the context clearly indicates otherwise, and furthermore, it is to be understood that the terms "comprises" and/or "comprising" when used in this specification are taken to specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
It should be noted that the terms "first," "second," and the like in the description and the claims of the present application and the above figures are used for distinguishing between similar objects and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged where appropriate such that embodiments of the application described herein may be implemented in sequences other than those illustrated or otherwise described herein.
The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520125394.7U CN223997448U (en) | 2025-01-20 | 2025-01-20 | A high-speed band saw for cutting aluminum materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520125394.7U CN223997448U (en) | 2025-01-20 | 2025-01-20 | A high-speed band saw for cutting aluminum materials |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223997448U true CN223997448U (en) | 2026-03-17 |
Family
ID=99054714
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202520125394.7U Active CN223997448U (en) | 2025-01-20 | 2025-01-20 | A high-speed band saw for cutting aluminum materials |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223997448U (en) |
-
2025
- 2025-01-20 CN CN202520125394.7U patent/CN223997448U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108213739A (en) | A kind of multi-functional tube sheet one optical-fiber laser cutting machine | |
| CN208099626U (en) | A kind of multi-functional tube sheet one optical-fiber laser cutting machine | |
| CN101575797B (en) | Semi-automatic double-pole umbrella fabric pressure cutting machine | |
| CN220128312U (en) | Saw cutting end milling compound machine tool for section bar | |
| CN201042815Y (en) | Sponge cutting machine | |
| CN223997448U (en) | A high-speed band saw for cutting aluminum materials | |
| CN222309136U (en) | A cutting machine for panel furniture production | |
| CN213053302U (en) | Optical fiber laser cutting machine plate and tube integrated machine | |
| CN212600509U (en) | Sawing length limiting device of sawing machine | |
| CN108971612B (en) | Down-regulating high-speed sheet slitting machine | |
| CN219188852U (en) | Double-end saw transmission system with adjustable distance | |
| CN113500241B (en) | A metal processing CNC shearing machine | |
| CN215749665U (en) | Numerical control drilling device | |
| CN212602670U (en) | Double-workbench movable multi-head cutting machine | |
| CN212761207U (en) | A kind of drilling device for aluminum profile processing | |
| CN116023014A (en) | A glass cutting machine | |
| CN222756190U (en) | A packaging bag production cutting mechanism | |
| CN211761913U (en) | Paper cutting device of printing assembly line | |
| CN223492205U (en) | Vertical lifting double-station corner cutting machine | |
| CN222327300U (en) | A full-function side panel forming machine | |
| CN221364934U (en) | Automatic cutting machine for paper sleeve | |
| CN223329331U (en) | An automatic leather cutting machine with anti-dislocation function | |
| CN224115052U (en) | A multi-wire cutting machine with wire winding cutting device | |
| CN218453039U (en) | A cut-to-size saw for panel processing | |
| CN222945161U (en) | Wood deburring device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |