CN223968125U - Heat dissipation structure of energy storage converter and energy storage converter - Google Patents
Heat dissipation structure of energy storage converter and energy storage converterInfo
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- CN223968125U CN223968125U CN202520577505.8U CN202520577505U CN223968125U CN 223968125 U CN223968125 U CN 223968125U CN 202520577505 U CN202520577505 U CN 202520577505U CN 223968125 U CN223968125 U CN 223968125U
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Abstract
Description
技术领域Technical Field
本实用新型实施例涉及电力电子技术领域,尤其涉及一种储能变流器的散热结构及储能变流器。This utility model relates to the field of power electronics technology, and in particular to a heat dissipation structure and an energy storage converter.
背景技术Background Technology
当前,储能行业已成为一个备受关注的领域。而储能变流器(PCS,全拼写为:PowerConversion System)作为连接储能电池系统和电网的双向电流可控转换装置,是储能系统中的关键设备。Currently, the energy storage industry has become a field of great interest. The power conversion system (PCS), as a bidirectional current-controllable conversion device connecting the energy storage battery system and the power grid, is a key component in energy storage systems.
现有组串式储能变流器的散热结构的散热效率低,导致组串式储能变流器的功率密度低。The existing heat dissipation structure of string energy storage converters has low heat dissipation efficiency, resulting in low power density of string energy storage converters.
实用新型内容Utility Model Content
本实用新型实施例提供一种储能变流器的散热结构及储能变流器,以解决现有组串式储能变流器的散热结构的散热效率低,导致组串式储能变流器的功率密度低的问题。This utility model provides a heat dissipation structure and energy storage converter to solve the problem of low heat dissipation efficiency of existing string energy storage converter heat dissipation structures, which leads to low power density of string energy storage converters.
为了解决上述技术问题,本实用新型是这样实现的:To solve the above-mentioned technical problems, this utility model is implemented as follows:
第一方面,本实用新型实施例提供了一种储能变流器的散热结构,包括:In a first aspect, embodiments of this utility model provide a heat dissipation structure for an energy storage converter, comprising:
箱体,具有第一舱室与第二舱室;The container has a first compartment and a second compartment;
冷板,设于所述第一舱室中,所述冷板呈U字形,所述冷板的厚度方向的位于U字形槽内的一侧用于设置第一电子器件,所述冷板的厚度方向的位于U字形槽外的一侧用于设置第二电子器件,所述冷板内具有液冷流道;A cold plate is disposed in the first compartment. The cold plate is U-shaped. The side of the cold plate located inside the U-shaped groove in the thickness direction is used to set a first electronic device, and the side of the cold plate located outside the U-shaped groove in the thickness direction is used to set a second electronic device. The cold plate has a liquid cooling channel.
液冷散热器,设于所述第二舱室中,所述液冷散热器的进液端与所述液冷流道的一端连通,所述液冷散热器的出液端与所述液冷流道的另一端连通;A liquid-cooled radiator is installed in the second compartment. The liquid inlet of the liquid-cooled radiator is connected to one end of the liquid cooling channel, and the liquid outlet of the liquid-cooled radiator is connected to the other end of the liquid cooling channel.
空冷散热冷排,所述空冷散热冷排的一部分伸入至所述第一舱室中,所述空冷散热冷排的另一部分伸入至所述第二舱室中;An air-cooled heat dissipation radiator, a portion of which extends into the first compartment and the other portion of which extends into the second compartment;
第一风扇,设于所述第二舱室,所述第二舱室具有进风口和出风口,所述第一风扇用于使空气由所述进风口进入,并流经所述液冷散热器以及所述空冷散热冷排位于所述第二舱室中的部分后由所述出风口流出。A first fan is located in the second compartment, which has an air inlet and an air outlet. The first fan is used to allow air to enter through the air inlet, flow through the liquid-cooled radiator and the portion of the air-cooled radiator located in the second compartment, and then flow out through the air outlet.
可选地,还包括:Optionally, it also includes:
第二风扇,设于所述第一舱室中,所述第二风扇用于使空气按照流经所述冷板、所述空冷散热冷排位于所述第一舱室中的部分,再流经所述冷板的顺序在所述第一舱室中循环。A second fan is located in the first compartment. The second fan is used to circulate air in the first compartment in the order of flowing through the cold plate, the portion of the air-cooled heat dissipation radiator located in the first compartment, and then flowing back through the cold plate.
可选地,所述第一舱室具有通过隔板形成第一散热区域与第二散热区域,还具有至少两个连通所述第一散热区域与所述第二散热区域的连通开口;Optionally, the first compartment has a first heat dissipation area and a second heat dissipation area formed by a partition, and also has at least two connecting openings that connect the first heat dissipation area and the second heat dissipation area;
所述冷板、所述空冷散热冷排的位于所述第一舱室中的部分均位于所述第一散热区域;The portion of the cold plate and the portion of the air-cooled heat dissipation radiator located in the first compartment are both located in the first heat dissipation area.
所述第二风扇设于所述至少两个连通开口中的一个。The second fan is located in one of the at least two connecting openings.
可选地,所述第二风扇与所述空冷散热冷排的位于所述第一舱室中的部分正对设置,且所述空冷散热冷排的位于所述第一舱室中的部分位于所述第二风扇与所述冷板之间。Optionally, the second fan is positioned opposite the portion of the air-cooled heat dissipation radiator located in the first compartment, and the portion of the air-cooled heat dissipation radiator located in the first compartment is positioned between the second fan and the cold plate.
可选地,所述第一散热区域还用于设置电解电容。Optionally, the first heat dissipation area is also used to house an electrolytic capacitor.
可选地,所述第二散热区域用于设置交流滤波板、继电器板、交流电磁干扰屏蔽EMI板、L电感、信号单板、电源板、直流接触器中的至少一种电子器件。Optionally, the second heat dissipation area is used to house at least one electronic device selected from AC filter board, relay board, AC electromagnetic interference shielding EMI board, L inductor, signal board, power supply board, and DC contactor.
可选地,所述第一电子器件包括电抗器,所述电抗器被灌封设置于所述冷板的U字形槽内;和/或,Optionally, the first electronic device includes a reactor, which is potted and disposed within a U-shaped groove of the cold plate; and/or,
所述第二电子器件包括功率模块。The second electronic device includes a power module.
可选地,所述液冷散热器,包括:Optionally, the liquid-cooled radiator includes:
储液箱,用于储存液态导热介质,所述储液箱的出液端通过第一管道与所述液冷流道的一端连通;A liquid storage tank is used to store liquid heat transfer medium, and the outlet end of the liquid storage tank is connected to one end of the liquid cooling channel through a first pipe;
液冷散热冷排,所述液冷散热冷排的出液端通过第二管道与所述第一管道连通,所述液冷散热冷排的进液端与所述液冷流道的另一端连通;A liquid-cooled heat dissipation radiator, wherein the liquid outlet of the liquid-cooled heat dissipation radiator is connected to the first pipe through a second pipe, and the liquid inlet of the liquid-cooled heat dissipation radiator is connected to the other end of the liquid cooling channel;
泵送装置,设于所述第二管道,用于向所述液冷流道泵送液态导热介质。A pumping device, located in the second pipeline, is used to pump liquid heat transfer medium into the liquid cooling channel.
第二方面,本实用新型实施例提供了一种储能变流器,包括如第一方面中任一项所述的储能变流器的散热结构。Secondly, embodiments of the present invention provide an energy storage converter, including a heat dissipation structure for the energy storage converter as described in any one of the first aspects.
第三方面,本实用新型实施例提供了一种储能一体机,包括至少一个如第二方面所述的储能变流器。Thirdly, this utility model embodiment provides an integrated energy storage unit, including at least one energy storage converter as described in the second aspect.
在本实用新型实施例中,散热结构包括:箱体,具有第一舱室与第二舱室;冷板,设于所述第一舱室中,所述冷板呈U字形,所述冷板的厚度方向的位于U字形槽内的一侧用于设置第一电子器件,所述冷板的厚度方向的位于U字形槽外的一侧用于设置第二电子器件,所述冷板内具有液冷流道;液冷散热器,设于所述第二舱室中,所述液冷散热器的进液端与所述液冷流道的一端连通,所述液冷散热器的出液端与所述液冷流道的另一端连通;空冷散热冷排,所述空冷散热冷排的一部分伸入至所述第一舱室中,所述空冷散热冷排的另一部分伸入至所述第二舱室中;第一风扇,设于所述第二舱室,所述第二舱室具有进风口和出风口,所述第一风扇用于使空气由所述进风口进入,并流经所述空冷散热冷排位于所述第二舱室中的部分以及所述液冷散热器后由所述出风口流出。本实用新型实施例通过液冷散热加上空冷散热冷排两种散热方式,可以有效排出第一舱室内的热量,具备高散热效率,提高了组串式储能变流器的功率密度。In this embodiment of the utility model, the heat dissipation structure includes: a housing having a first compartment and a second compartment; a cold plate disposed in the first compartment, the cold plate being U-shaped, with one side of the cold plate in the thickness direction located inside the U-shaped groove for housing a first electronic device, and the other side of the cold plate in the thickness direction located outside the U-shaped groove for housing a second electronic device, the cold plate having a liquid cooling channel; a liquid-cooled radiator disposed in the second compartment, the liquid inlet end of the liquid-cooled radiator being connected to one end of the liquid cooling channel, and the liquid outlet end of the liquid-cooled radiator being connected to the other end of the liquid cooling channel; an air-cooled radiator, a portion of which extends into the first compartment, and another portion of which extends into the second compartment; and a first fan disposed in the second compartment, the second compartment having an air inlet and an air outlet, the first fan being used to allow air to enter through the air inlet, flow through the portion of the air-cooled radiator located in the second compartment and the liquid-cooled radiator, and then flow out through the air outlet. This embodiment of the invention utilizes both liquid cooling and air cooling radiators to effectively dissipate heat from the first compartment, achieving high heat dissipation efficiency and improving the power density of the string energy storage converter.
附图说明Attached Figure Description
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本实用新型的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those skilled in the art upon reading the following detailed description of preferred embodiments. The accompanying drawings are for illustrative purposes only and are not intended to limit the scope of the invention. Furthermore, the same reference numerals denote the same parts throughout the drawings. In the drawings:
图1为本实用新型实施例储能变流器的散热结构的结构示意图之一;Figure 1 is a schematic diagram of one of the heat dissipation structures of the energy storage converter according to an embodiment of the present utility model;
图2为本实用新型实施例储能变流器的散热结构的结构示意图之二;Figure 2 is a second schematic diagram of the heat dissipation structure of the energy storage converter in an embodiment of this utility model.
图3为冷板内部结构与液冷散热器的示意图;Figure 3 is a schematic diagram of the internal structure of the cold plate and the liquid cooling radiator;
图4为冷板与液冷散热器的结构示意图;Figure 4 is a schematic diagram of the structure of the cold plate and liquid cooling radiator;
图5为冷板内部结构的俯视示意图;Figure 5 is a top view of the internal structure of the cold plate;
其中:in:
1、箱体;10、连通开口;11、第一舱室;11a、第一散热区域;11b、第二散热区域;12、第二舱室;111、隔板;121、进风口;122、出风口;1. Enclosure; 10. Connecting opening; 11. First compartment; 11a. First heat dissipation area; 11b. Second heat dissipation area; 12. Second compartment; 111. Partition; 121. Air inlet; 122. Air outlet;
2、冷板;21、液冷流道;22、U字形槽;2. Cold plate; 21. Liquid cooling channel; 22. U-shaped groove;
3、液冷散热器;31、储液箱;32、液冷散热冷排;33、泵送装置;301、第一管道;302、第二管道;3. Liquid-cooled radiator; 31. Liquid reservoir; 32. Liquid-cooled radiator; 33. Pumping device; 301. First pipe; 302. Second pipe;
4、第二风扇;5、空冷散热冷排;6、第一风扇;7、第一电子器件;8、第二电子器件。4. Second fan; 5. Air-cooled heat dissipation radiator; 6. First fan; 7. First electronic component; 8. Second electronic component.
具体实施方式Detailed Implementation
下面将结合本实用新型中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
本实用新型实施例的术语“第一”、“第二”等是用于区别类似的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的术语在适当情况下可以互换,以便本实用新型实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”所区别的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,本实用新型实施例中的“或”表示所连接对象的至少其中之一。例如“A或B”涵盖三种方案,即,方案一:包括A且不包括B;方案二:包括B且不包括A;方案三:既包括A又包括B。字符“/”一般表示前后关联对象是一种“或”的关系。The terms "first," "second," etc., used in this embodiment of the invention are used to distinguish similar objects, not to describe a specific order or sequence. It should be understood that such terms can be used interchangeably where appropriate so that the embodiments of the invention can be implemented in orders other than those illustrated or described herein, and the objects distinguished by "first" and "second" are generally of the same class, without limiting the number of objects; for example, the first object can be one or more. Furthermore, in this embodiment of the invention, "or" indicates at least one of the connected objects. For example, "A or B" covers three scenarios: Scenario 1: including A but not B; Scenario 2: including B but not A; Scenario 3: including both A and B. The character "/" generally indicates that the preceding and following objects are in an "or" relationship.
本实用新型实施例的技术方案中,“连接”、“耦接”或者“相连”等类似的词语并非限定于物理的或者机械的连接,而是可以包括电性的连接。In the technical solutions of this utility model embodiment, terms such as "connection," "coupling," or "linked" are not limited to physical or mechanical connections, but can include electrical connections.
此外,下面所描述的本实用新型不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。Furthermore, the technical features involved in the different embodiments of this utility model described below can be combined with each other as long as they do not conflict with each other.
本实用新型实施例提供了一种储能变流器的散热结构,参见图1至图5所示,散热结构包括:This utility model embodiment provides a heat dissipation structure for an energy storage converter, as shown in Figures 1 to 5. The heat dissipation structure includes:
箱体1,具有第一舱室11与第二舱室12;The container 1 has a first compartment 11 and a second compartment 12;
冷板2,设于第一舱室11中,冷板2呈U字形,冷板2的厚度方向的位于U字形槽内的一侧用于设置第一电子器件7,冷板2的厚度方向的位于U字形槽外的一侧用于设置第二电子器件8,冷板2内具有液冷流道21;Cold plate 2 is located in the first compartment 11. Cold plate 2 is U-shaped. The side of cold plate 2 located inside the U-shaped groove in the thickness direction is used to set the first electronic device 7, and the side of cold plate 2 located outside the U-shaped groove in the thickness direction is used to set the second electronic device 8. Cold plate 2 has a liquid cooling channel 21.
液冷散热器3,设于第二舱室12中,液冷散热器3的进液端与液冷流道21的一端连通,液冷散热器3的出液端与液冷流道21的另一端连通;The liquid-cooled radiator 3 is located in the second compartment 12. The liquid inlet of the liquid-cooled radiator 3 is connected to one end of the liquid cooling channel 21, and the liquid outlet of the liquid-cooled radiator 3 is connected to the other end of the liquid cooling channel 21.
空冷散热冷排5,空冷散热冷排5的一部分伸入至第一舱室11中,空冷散热冷排5的另一部分伸入至第二舱室12中;Air-cooled heat dissipation radiator 5, a part of which extends into the first compartment 11, and the other part of which extends into the second compartment 12;
第一风扇6,设于第二舱室12,第二舱室12具有进风口121和出风口122,第一风扇6用于使空气由进风口121进入,并流经空冷散热冷排5位于第二舱室12中的部分以及液冷散热器3后由出风口122流出。The first fan 6 is located in the second compartment 12, which has an air inlet 121 and an air outlet 122. The first fan 6 is used to allow air to enter through the air inlet 121, flow through the part of the air-cooled heat dissipation radiator 5 located in the second compartment 12 and the liquid-cooled heat sink 3, and then flow out through the air outlet 122.
本实用新型实施例中,通过第一风扇6使空气由进风口121进入,并流经空冷散热冷排5位于第二舱室12中的部分以及液冷散热器3后由出风口122流出,将空冷散热冷排5带出的第二舱室12中的热量散出,以及,将液冷散热器3带出的冷板2上电子器件的热量散出,实现高效散热。可选的,进风口121和出风口122位于储能变流器相对的两个侧面,具体可以为储能变流器长度方向的相对的两个侧面。In this embodiment of the invention, air enters through the air inlet 121 via the first fan 6, flows through the portion of the air-cooled radiator 5 located in the second chamber 12 and the liquid-cooled radiator 3, and then exits through the air outlet 122. This dissipates heat from the second chamber 12 carried out by the air-cooled radiator 5 and heat from the electronic components on the cold plate 2 carried out by the liquid-cooled radiator 3, achieving efficient heat dissipation. Optionally, the air inlet 121 and the air outlet 122 are located on two opposite sides of the energy storage converter, specifically on two opposite sides along the length of the energy storage converter.
具体参见图3所示,冷板2内具有液冷流道21,液冷流道21上黑色箭头示意了液态导热介质的流向。可以理解地,液态导热介质由液冷散热器3的出液端进入液冷流道21,再经由液冷散热器3的出液端回流至液冷散热器3中。液态导热介质在液冷流道21流动过程中可吸收设置于冷板2上的电子器件的热量。随着回流至液冷散热器3中,液态导热介质将热量带出冷板2,实现对电子器件的降温。需要说明的是,图3所示的液冷流道21的盘绕方式仅是示例性的,实际应用中,用户可根据散热要求具体设计液冷流道21的盘绕方式,以提升散热效果。As shown in Figure 3, the cold plate 2 has a liquid cooling channel 21, and the black arrows on the liquid cooling channel 21 indicate the flow direction of the liquid heat transfer medium. Understandably, the liquid heat transfer medium enters the liquid cooling channel 21 from the outlet of the liquid-cooled radiator 3, and then flows back into the liquid-cooled radiator 3 via the outlet of the liquid-cooled radiator 3. During its flow in the liquid cooling channel 21, the liquid heat transfer medium absorbs heat from the electronic devices mounted on the cold plate 2. As it flows back into the liquid-cooled radiator 3, the liquid heat transfer medium carries the heat out of the cold plate 2, thus cooling the electronic devices. It should be noted that the coiling method of the liquid cooling channel 21 shown in Figure 3 is only exemplary. In practical applications, users can design the coiling method of the liquid cooling channel 21 according to the specific heat dissipation requirements to improve the heat dissipation effect.
一些可选的实施例中,液态导热介质为水。利用水高热容与低成本的优势,散热结构能够兼顾高导热效率与低成本。In some alternative embodiments, water is used as the liquid heat transfer medium. Utilizing the advantages of water's high heat capacity and low cost, the heat dissipation structure can achieve both high thermal conductivity and low cost.
本实用新型实施例中,冷板2的厚度方向的两侧均用于设置电子器件,节省了储能变流器的整机空间,提高了功率密度。In this embodiment of the invention, both sides of the cold plate 2 in the thickness direction are used to set electronic devices, which saves the overall space of the energy storage converter and improves the power density.
本实用新型实施例中,具体参见图4与图5所示,冷板2呈U字形,冷板2的厚度方向的位于U字形槽内的一侧用于设置第一电子器件7,冷板2的厚度方向的位于U字形槽外的一侧用于设置第二电子器件8,增大了第一电子器件7与冷板2的接触面积,提高了第一电子器件7的热量被导出的效率,实现高效散热。此外,上述设置也能够兼顾第二电子器件8的高效散热,起到了增强散热的作用。In this embodiment of the invention, as specifically shown in Figures 4 and 5, the cold plate 2 is U-shaped. The side of the cold plate 2 located within the U-shaped groove in its thickness direction is used to house the first electronic device 7, while the side of the cold plate 2 located outside the U-shaped groove in its thickness direction is used to house the second electronic device 8. This increases the contact area between the first electronic device 7 and the cold plate 2, improving the efficiency of heat dissipation from the first electronic device 7 and achieving efficient heat dissipation. Furthermore, this arrangement also ensures efficient heat dissipation for the second electronic device 8, thus enhancing overall heat dissipation.
在本实用新型实施例中,散热结构包括:箱体1,具有第一舱室11与第二舱室12;冷板2,设于第一舱室11中,冷板2呈U字形,冷板2的厚度方向的位于U字形槽内的一侧用于设置第一电子器件7,冷板2的厚度方向的位于U字形槽外的一侧用于设置第二电子器件8,冷板2内具有液冷流道21;液冷散热器3,设于第二舱室12中,液冷散热器3的进液端与液冷流道21的一端连通,液冷散热器3的出液端与液冷流道21的另一端连通;空冷散热冷排5,空冷散热冷排5的一部分伸入至第一舱室11中,空冷散热冷排5的另一部分伸入至第二舱室12中;第一风扇6,设于第二舱室12,第二舱室12具有进风口121和出风口122,第一风扇6用于使空气由进风口121进入,并流经空冷散热冷排5位于第二舱室12中的部分以及液冷散热器3后由出风口122流出。本实用新型实施例通过液冷散热加上空冷散热冷排两种散热方式,可以有效排出第一舱室内的热量,具备高散热效率,提高了组串式储能变流器的功率密度。In this embodiment of the invention, the heat dissipation structure includes: a housing 1 having a first chamber 11 and a second chamber 12; a cold plate 2 disposed in the first chamber 11, the cold plate 2 being U-shaped, with one side of the cold plate 2 located inside the U-shaped groove in the thickness direction for housing a first electronic device 7, and the other side of the cold plate 2 located outside the U-shaped groove in the thickness direction for housing a second electronic device 8, the cold plate 2 having a liquid cooling channel 21; and a liquid-cooled radiator 3 disposed in the second chamber 12, the liquid inlet end of the liquid-cooled radiator 3 being connected to one end of the liquid cooling channel 21. The liquid outlet of the liquid-cooled radiator 3 is connected to the other end of the liquid-cooled flow channel 21; the air-cooled radiator 5 has a portion extending into the first compartment 11 and the other portion extending into the second compartment 12; a first fan 6 is located in the second compartment 12, which has an air inlet 121 and an air outlet 122. The first fan 6 allows air to enter through the air inlet 121, flow through the portion of the air-cooled radiator 5 located in the second compartment 12 and the liquid-cooled radiator 3, and then exit through the air outlet 122. This embodiment of the invention effectively dissipates heat from the first compartment by using both liquid cooling and air cooling radiators, achieving high heat dissipation efficiency and improving the power density of the string energy storage converter.
本实用新型的一些实施例中,可选地,参见图1与图2所示,散热结构还包括:In some embodiments of this utility model, optionally, referring to Figures 1 and 2, the heat dissipation structure further includes:
第二风扇4,设于第一舱室11中,第二风扇4用于使空气按照流经冷板2、空冷散热冷排5位于第一舱室11中的部分,再流经冷板2的顺序在第一舱室11中循环。The second fan 4 is located in the first compartment 11. The second fan 4 is used to circulate air in the first compartment 11 in the order of flowing through the cold plate 2, the part of the air-cooled heat dissipation radiator 5 located in the first compartment 11, and then flowing through the cold plate 2 again.
具体参见图2所示,图2中的中空箭头示意了气流方向,可以清楚的看到,第一舱室11与第二舱室12分别具有两种风道。第一舱室11中,第二风扇4吹风,使空气按照流经冷板2、空冷散热冷排5位于第一舱室11中的部分,再流经冷板2的顺序在第一舱室11中循环,形成循环风道。在该循环风道下,空气可吸收沿途的各种电子设备的热量,并且,将吸收的热量传导至空冷散热冷排5位于第一舱室11中的部分。空冷散热冷排5将热量由第一舱室11导出至第二舱室12。第二舱室12中,第一风扇6使空气由进风口121进入,并流经液冷散热器3以及空冷散热冷排5位于第二舱室12中的部分后由出风口122流出,形成直流风道。该直流风道将液冷散热器3带出的冷板2上电子器件的热量散出,以及将空冷散热冷排5带出的第二舱室12中的热量散出,实现高效散热。Referring to Figure 2, the hollow arrows in Figure 2 indicate the airflow direction. It can be clearly seen that the first compartment 11 and the second compartment 12 each have two types of air ducts. In the first compartment 11, the second fan 4 blows air, causing it to circulate within the first compartment 11 in the order of flowing through the cold plate 2, the portion of the air-cooled radiator 5 located in the first compartment 11, and then back through the cold plate 2, forming a circulating air duct. Under this circulating air duct, the air can absorb heat from various electronic devices along its path and conduct the absorbed heat to the portion of the air-cooled radiator 5 located in the first compartment 11. The air-cooled radiator 5 then conducts the heat from the first compartment 11 to the second compartment 12. In the second compartment 12, the first fan 6 causes air to enter through the air inlet 121, flow through the liquid-cooled radiator 3 and the portion of the air-cooled radiator 5 located in the second compartment 12, and then exit through the air outlet 122, forming a direct-flow air duct. The DC air duct dissipates heat from the electronic components on the cold plate 2 carried out by the liquid-cooled radiator 3, and dissipates heat from the second compartment 12 carried out by the air-cooled radiator 5, achieving efficient heat dissipation.
第二风扇4可以为吹风风扇,此时,第二风扇4靠近空冷散热冷排5设置,且吹风方向背离空冷散热冷排5,则第二风扇4吹风后,先经过冷板2,再回流到空冷散热冷排5所在位置;当然,第二风扇4也可以为抽风风扇,此时,第二风扇4靠近冷板2设置,且第二风扇的出风方向朝向冷板2,使得抽风后空气先流经冷板2,然后再流经空冷散热冷排5。由于第二风扇4设置在第一舱室11内,空气在第二风扇4的驱动下在第一舱室11内流动,通过根据冷板2和空冷散热冷排5的位置,合理设置第二风扇4的位置,即可实现空气按照流经所述冷板、所述空冷散热冷排位于所述第一舱室中的部分,再流经所述冷板的顺序在第一舱室中循环。The second fan 4 can be a blower fan. In this case, the second fan 4 is positioned close to the air-cooled radiator 5, and the airflow direction is away from the air-cooled radiator 5. After the second fan 4 blows air, it first passes through the cold plate 2 and then flows back to the location of the air-cooled radiator 5. Alternatively, the second fan 4 can be an exhaust fan. In this case, the second fan 4 is positioned close to the cold plate 2, and the exhaust direction is towards the cold plate 2, so that after exhaust, the air first flows through the cold plate 2 and then through the air-cooled radiator 5. Since the second fan 4 is located inside the first compartment 11, the air flows within the first compartment 11 under the drive of the second fan 4. By appropriately setting the position of the second fan 4 according to the positions of the cold plate 2 and the air-cooled radiator 5, the air can circulate within the first compartment in the order of flowing through the cold plate, the portion of the air-cooled radiator located in the first compartment, and then back through the cold plate.
本实用新型的一些实施例中,可选地,参见图2所示,第一舱室11具有通过隔板111形成第一散热区域11a与第二散热区域11b,还具有至少两个连通第一散热区域11a与第二散热区域11b的连通开口;In some embodiments of this utility model, optionally, as shown in FIG2, the first compartment 11 has a first heat dissipation area 11a and a second heat dissipation area 11b formed by a partition 111, and also has at least two connecting openings connecting the first heat dissipation area 11a and the second heat dissipation area 11b.
冷板2、空冷散热冷排5的位于第一舱室11中的部分均位于第一散热区域11a;The portions of the cold plate 2 and the air-cooled heat dissipation radiator 5 located in the first compartment 11 are both located in the first heat dissipation area 11a;
第二风扇4设于至少两个连通开口中的一个。The second fan 4 is located in one of at least two connecting openings.
需要说明的是,至少两个连通开口包括位于第一散热区域11a的底部的开口(未在图2中示出),确保形成环绕风道。It should be noted that at least two connecting openings, including the opening at the bottom of the first heat dissipation area 11a (not shown in Figure 2), ensure the formation of a surrounding airflow channel.
本实用新型实施例中,第一散热区域11a内的发热量高于第二散热区域11b,具体来说,第一散热区域11a可用于设置高发热量的电子器件,通液冷散热与风冷散热相结合的方式,确保上述高发热量的电子器件能够被高效散热。第二散热区域11b可设置低发热量的电子器件,由于发热量低,风冷散热即可实现高效散热。In this embodiment of the invention, the heat generated in the first heat dissipation area 11a is higher than that in the second heat dissipation area 11b. Specifically, the first heat dissipation area 11a can be used to house electronic devices with high heat generation, and by combining liquid cooling and air cooling, the high heat generation electronic devices can be efficiently dissipated. The second heat dissipation area 11b can be used to house electronic devices with low heat generation, and because the heat generation is low, air cooling can achieve efficient heat dissipation.
本实用新型的一些实施例中,可选地,参见图1与图2所示,第二风扇4与空冷散热冷排5的位于第一舱室11中的部分正对设置,且空冷散热冷排5的位于第一舱室11中的部分位于第二风扇4与冷板2之间。In some embodiments of this utility model, optionally, as shown in Figures 1 and 2, the second fan 4 and the portion of the air-cooled heat dissipation radiator 5 located in the first compartment 11 are arranged opposite each other, and the portion of the air-cooled heat dissipation radiator 5 located in the first compartment 11 is located between the second fan 4 and the cold plate 2.
本实用新型的一些实施例中,可选地,第一散热区域11a还用于设置电解电容。In some embodiments of this utility model, optionally, the first heat dissipation area 11a is also used to house an electrolytic capacitor.
本实用新型的一些实施例中,可选地,第二散热区域11b用于设置交流滤波板、继电器板、交流电磁干扰屏蔽EMI板、L电感、信号单板、电源板、直流接触器中的至少一种电子器件。In some embodiments of this utility model, optionally, the second heat dissipation area 11b is used to house at least one electronic device selected from AC filter board, relay board, AC electromagnetic interference shielding EMI board, L inductor, signal board, power supply board, and DC contactor.
本实用新型的一些实施例中,可选地,空冷散热冷排5包括间隔排布的多个金属散热翅片。金属材质具备优良的导热性能,空冷散热冷排5设置为具有间隔排布的多个金属散热翅片,增大了空冷散热冷排5与空气之间的热交换面积,具有高散热效率。In some embodiments of this invention, the air-cooled heat dissipation radiator 5 optionally includes multiple metal heat dissipation fins arranged at intervals. Metal materials possess excellent thermal conductivity, and the air-cooled heat dissipation radiator 5, configured with multiple metal heat dissipation fins arranged at intervals, increases the heat exchange area between the air-cooled heat dissipation radiator 5 and the air, resulting in high heat dissipation efficiency.
本实用新型的一些实施例中,可选地,第一电子器件7包括电抗器;和/或,In some embodiments of this utility model, optionally, the first electronic device 7 includes a reactor; and/or,
第二电子器件8包括功率模块。The second electronic device 8 includes a power module.
一些可选的实施例中,电抗器包括以下至少一种:并联电抗器、串联电抗器、调谐电抗器、输出电抗器、输入电抗器、限流电抗器、消弧线圈、阻尼电抗器、平波电抗器、逆变电感。In some alternative embodiments, the reactor includes at least one of the following: a parallel reactor, a series reactor, a tuned reactor, an output reactor, an input reactor, a current-limiting reactor, an arc-suppression coil, a damping reactor, a smoothing reactor, and an inverter inductor.
一些可选的实施例中,功率模块包括以下至少一种:IGBT(绝缘栅双极晶体管)模块、智能功率模块(IPM)。In some alternative embodiments, the power module includes at least one of the following: an IGBT (Insulated Gate Bipolar Transistor) module and an intelligent power module (IPM).
本实用新型的一些实施例中,可选地,第一电子器件7为电抗器,电抗器被灌封设置于冷板的U字形槽内,从而利用灌封体增大与U字形槽22的接触面积,继而增强散热效果,其中,电抗器具体可以包括逆变电感等,第二电子器件8为IGBT模块。In some embodiments of this utility model, optionally, the first electronic device 7 is a reactor, which is potted and disposed in the U-shaped groove of the cold plate, thereby increasing the contact area with the U-shaped groove 22 by utilizing the potting body, thereby enhancing the heat dissipation effect. Specifically, the reactor may include an inverter inductor, etc., and the second electronic device 8 is an IGBT module.
一些可选的实施例中,参见图4所示,第一电子器件7为逆变电感,也就是说,U字形槽22内设置有逆变电感,U字形槽22内还可灌注胶体,以对逆变电感形成绝缘环境。一些可选的实施例中,可选择兼具绝缘与高导热性能的胶体,使逆变电感的热量能够被更高效地导出至冷板2,提高散热效率。In some optional embodiments, referring to Figure 4, the first electronic device 7 is an inverter inductor. That is, an inverter inductor is disposed within the U-shaped groove 22, and the U-shaped groove 22 can also be filled with colloid to form an insulating environment for the inverter inductor. In some optional embodiments, a colloid with both insulating and high thermal conductivity can be selected, so that the heat of the inverter inductor can be more efficiently conducted to the cold plate 2, thereby improving heat dissipation efficiency.
实际应用中,逆变电感被灌封到冷板2中,逆变电感三面都紧贴U字形槽22的槽壁,确保高散热效率。In practical applications, the inverter inductor is encapsulated in the cold plate 2, and the three sides of the inverter inductor are in close contact with the groove wall of the U-shaped groove 22 to ensure high heat dissipation efficiency.
本实用新型的一些实施例中,可选地,参见图1、3及4所示,液冷散热器3,包括:In some embodiments of this utility model, optionally as shown in Figures 1, 3, and 4, the liquid-cooled radiator 3 includes:
储液箱31,用于储存液态导热介质,储液箱31的出液端通过第一管道301与液冷流道21的一端连通;The liquid storage tank 31 is used to store liquid heat transfer medium. The liquid outlet of the liquid storage tank 31 is connected to one end of the liquid cooling channel 21 through the first pipe 301.
液冷散热冷排32,液冷散热冷排32的出液端通过第二管道302与第一管道301连通,液冷散热冷排32的进液端与液冷流道21的另一端连通;The liquid-cooled heat dissipation radiator 32 has its liquid outlet end connected to the first pipe 301 through the second pipe 302, and its liquid inlet end connected to the other end of the liquid cooling flow channel 21.
泵送装置33,设于第二管道302,用于向液冷流道21泵送液态导热介质。Pumping device 33, located in the second pipeline 302, is used to pump liquid heat transfer medium into the liquid cooling channel 21.
实际应用中,用户可通过控制泵送装置33的功率,控制液冷流道21中液态导热介质的流速,进而实现对散热效率的控制。示例性地,在储能变流器低负载时,电子器件的发热量低,用户可降低泵送装置33的功率,进而降低液态导热介质的流速,实现节能。在储能变流器高负载时,电子器件的发热量高,用户可提高泵送装置33的功率,进而提高液态导热介质的流速,将电子器件的热量快速导出。In practical applications, users can control the flow rate of the liquid heat-conducting medium in the liquid cooling channel 21 by controlling the power of the pumping device 33, thereby controlling the heat dissipation efficiency. For example, when the energy storage converter is under low load, the electronic components generate little heat, and the user can reduce the power of the pumping device 33, thereby reducing the flow rate of the liquid heat-conducting medium and achieving energy savings. When the energy storage converter is under high load, the electronic components generate a lot of heat, and the user can increase the power of the pumping device 33, thereby increasing the flow rate of the liquid heat-conducting medium and quickly dissipating the heat from the electronic components.
本实用新型实施例提供了一种储能变流器,包括本实用新型实施例任一项所述的储能变流器的散热结构。基于本实用新型实施例储能变流器的散热结构的高散热效率,本实用新型实施例储能变流器具备高功率密度。This utility model provides an energy storage converter, including the heat dissipation structure of the energy storage converter described in any one of the embodiments of this utility model. Based on the high heat dissipation efficiency of the heat dissipation structure of the energy storage converter of this utility model, the energy storage converter of this utility model possesses high power density.
本实用新型实施例提供了一种储能一体机,包括至少一个本实用新型实施例所述的储能变流器。具体地,储能一体机包括:机架,设置在机架上的多个储能变流器,多个储能变流器在储能系统中构成组串式储能变流器。This utility model provides an integrated energy storage unit, including at least one energy storage converter as described in this utility model embodiment. Specifically, the integrated energy storage unit includes: a rack, and multiple energy storage converters mounted on the rack, wherein the multiple energy storage converters constitute a string energy storage converter in the energy storage system.
上面结合附图对本实用新型的实施例进行了描述,但是本实用新型并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本实用新型的启示下,在不脱离本实用新型宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本实用新型的保护之内。The embodiments of the present invention have been described above with reference to the accompanying drawings. However, the present invention is not limited to the specific embodiments described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of the present invention without departing from the spirit and scope of the claims, and all of these forms are within the protection scope of the present invention.
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