Simple jig capable of rapidly adjusting bending
Technical Field
The utility model relates to the technical field of jigs, in particular to a simple jig for rapidly adjusting bending.
Background
In the industries of metal processing, sheet metal manufacturing, mechanical manufacturing and the like, bending is one of the common processing technologies, and in the bending process, ensuring the accuracy of bending angles and dimensions is a key factor for ensuring the quality of products;
at present, when 90-degree bending is carried out on a bent red copper terminal in a factory, bending is realized through equipment, the manufacturing cost is high, the efficiency and the bending precision are affected through manual bending, the product reject ratio is high, and therefore, a simple jig for rapidly debugging bending is provided for solving the problems.
Disclosure of utility model
Aiming at the defects of the prior art, the utility model provides a simple fixture for rapidly adjusting bending, which solves the problems that when a bent red copper terminal is bent by 90 degrees, the bending is realized through equipment, the manufacturing cost is high, the efficiency and the bending precision are affected by manual bending, and the reject ratio of products is high.
In order to achieve the above purpose, the utility model is realized by the following technical scheme: A simple jig for rapid adjustment and bending comprises a jig main body arranged on a workbench;
a height adjusting block is arranged in the jig main body, and a height adjusting hole for inserting workpieces is formed in the top end of the height adjusting block;
The upper part of the jig main body is provided with symmetrically arranged angle limiting blocks;
The fixture is characterized in that a bending rod for bending the workpiece is arranged above the fixture body, and one end of the bending rod is provided with an empty end which is used for being inserted into one end of the workpiece.
Preferably, a certain distance is arranged between the two groups of angle limiting blocks, the distance is enough to accommodate a workpiece, and the two groups of angle limiting blocks are positioned on two sides of the workpiece to conduct angle limiting.
Preferably, each group of angle limiting blocks is provided with a first inner hexagon bolt, the first inner hexagon bolt is provided with a hexagonal bolt head and a screw rod portion, the screw rod portion is provided with threads, the first inner hexagon bolt penetrates through a first bolt hole formed in the angle limiting block and is screwed into a first threaded hole formed in the jig main body and used for connecting and locking the angle limiting blocks.
Preferably, the jig main body is provided with a mounting hole for placing the height adjusting block, one side of the jig main body is connected with a second inner hexagon bolt through a plurality of groups of second threaded holes in a threaded manner, and the second inner hexagon bolt is used for fixing the height adjusting block in a pressing manner through screwing.
Preferably, the surface of the height adjusting block is provided with graduation marks.
Advantageous effects
The utility model provides a simple jig for rapidly adjusting bending. Compared with the prior art, the method has the following beneficial effects:
this simple and easy tool of quick adjustment bending, bending device who adopts, simple structure, manufacturing cost is lower, has avoided the high investment and the maintenance cost of traditional equipment, is favorable to the enterprise to reduce manufacturing cost, has reduced the product damage and the deformation because of manual improper operation of bending leads to, has improved reliability and the qualification rate of product.
Drawings
FIG. 1 is a front partial cross-sectional view of the overall structure of the present utility model;
FIG. 2 is a top cross-sectional view of the overall structure of the present utility model;
fig. 3 is a schematic diagram of the structure of the workpiece before bending and the workpiece after bending in the utility model.
In the figure, 101, a jig main body, 102, a bending rod, 103, an empty end, 104, an angle limiting block, 105, a first inner hexagonal bolt, 106, a height adjusting block, 107, a second inner hexagonal bolt, 108, a mounting hole, 109 and a height adjusting hole.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1-2:
A simple jig for rapid adjustment and bending comprises a jig main body 101 arranged on a workbench;
The fixture comprises a fixture main body 101, wherein a height adjusting block 106 is arranged in the fixture main body 101, a height adjusting hole 109 for inserting workpieces is formed in the top end of the height adjusting block 106, a mounting hole 108 for placing the height adjusting block 106 is formed in the fixture main body 101, one side of the fixture main body 101 is connected with second hexagon socket head cap bolts 107 through a plurality of groups of second threaded holes formed in the fixture main body, and the second hexagon socket head cap bolts 107 are used for fixing the height adjusting block 106 in a pressing mode through screwing;
The upper part of the jig main body 101 is provided with angle limiting blocks 104 which are symmetrically arranged, a certain distance is reserved between the two groups of angle limiting blocks 104, the distance is enough to accommodate a workpiece, the two groups of angle limiting blocks 104 are positioned at two sides of the workpiece to conduct angle limiting, each group of angle limiting blocks 104 is provided with a first inner hexagonal bolt 105, the first inner hexagonal bolt 105 is provided with a hexagonal bolt head and a screw rod part, the screw rod part is provided with threads, the first inner hexagonal bolt 105 penetrates through a first bolt hole formed in the angle limiting block 104 and is screwed into a first threaded hole formed in the jig main body 101 to be used for connecting and locking the angle limiting blocks 104;
A bending rod 102 for bending the workpiece is arranged above the jig main body 101, and an empty end 103 for being inserted into one end of the workpiece is arranged at one end of the bending rod 102.
In the embodiment, when the simple jig for rapidly adjusting bending is used and a red copper terminal is required to be bent at 90 degrees, firstly, one end of a red copper terminal workpiece is placed in a height adjusting hole 109 formed in a height adjusting block 106 and is abutted against the hole, then an empty end 103 at one end of a bending rod 102 is inserted into the top end of the red copper terminal workpiece, and then the jig is pressed and bent downwards with force until the bending rod 102 abuts against the upper surface of the jig main body 101, so that the processing is completed, and 90-degree bending operation of the red copper terminal workpiece is realized, wherein the specific bending shape can be shown by referring to fig. 3;
Through rotating second socket head cap screw 107, remove the extrusion fixed to high adjusting block 106, can reciprocate high adjusting block 106 in mounting hole 108 that tool main part 101 was seted up for high nimble change of high adjusting hole 109 bottom to tool main part 101 top, thereby can realize that the degree of depth that the red copper terminal was placed is different, can realize bending operation to the red copper terminal in different positions, improve the flexibility of device, if the work piece does not reach the dimensional tolerance of demand, still can adjust high adjusting block 106 according to the tolerance demand and compensate, until the product is qualified.
The bending device that this scheme adopted, simple structure, manufacturing cost is lower, has avoided the high investment and the maintenance cost of traditional equipment, is favorable to the enterprise to reduce manufacturing cost, has reduced the product damage and the deformation that lead to because of manual bending operation is improper, has improved reliability and the qualification rate of product.
Further, the method comprises the following steps:
in an alternative embodiment, the surface of the height adjustment block 106 is provided with graduation marks.
In the embodiment, the surface of the height adjusting block 106 is provided with scale marks, and when the height adjusting block 106 is moved and adjusted, the scale marks are formed by extending or inserting the height adjusting block 106 from the bottom of the jig main body 101, so that the precision adjustment can be performed, and the repeated bending and debugging of a workpiece are reduced.
When the simple jig for rapidly adjusting bending is used, one end of a red copper terminal workpiece is firstly placed in a height adjusting hole 109 formed in a height adjusting block 106 and abutted against the hole when the red copper terminal is required to be bent at 90 degrees, then an empty end 103 at one end of a bending rod 102 is inserted into the top end of the red copper terminal workpiece, and then the jig is pressed and bent downwards with force until the bending rod 102 abuts against the upper surface of the jig main body 101, so that the processing is completed, and 90-degree bending operation of the red copper terminal workpiece is realized.
And all that is not described in detail in this specification is well known to those skilled in the art.