CN223916144U

CN223916144U - Bearing cleaning device

Info

Publication number: CN223916144U
Application number: CN202520436658.0U
Authority: CN
Inventors: 曾金林; 徐阳阳
Original assignee: NINGBO PARAGON BEARING CO Ltd
Current assignee: NINGBO PARAGON BEARING CO Ltd
Priority date: 2025-03-13
Filing date: 2025-03-13
Publication date: 2026-02-17
Anticipated expiration: 2035-03-13

Abstract

The utility model discloses a bearing cleaning device, which relates to the technical field of bearing cleaning and comprises a cleaning box, a rotating rod arranged at the left side of the cleaning box, a rotating wheel arranged at the left side of the rotating rod, a mounting plate fixed on the outer side of the cleaning box, a support frame fixed on the mounting plate, a rotating motor arranged on the support frame, a rotating wheel arranged on an output shaft of the rotating motor, and a cleaning component connected with the upper rotating wheel and the lower rotating wheel through a belt.

Description

Bearing cleaning device

Technical Field

The utility model relates to the technical field of bearing cleaning, in particular to a bearing cleaning device.

Background

Bearings are an important component in contemporary mechanical devices. Its main function is to support the mechanical rotator, reduce the friction coefficient in the course of its movement and ensure its rotation accuracy. The bearing industry in China rapidly develops, the bearing variety is from less to more, the product quality and the technical level are from low to high, the industry scale is from small to large, and a professional production system with basically complete product categories and reasonable production layout is formed.

Bearing belt cleaning device in the current market utilizes its mechanical cleaning and hot air drying function, drives the dwang through the motor and rotates with the blast pipe carries hot air, can follow the physical friction and get rid of bearing surface dirt, realizes the quick drying after the washing simultaneously, but current bearing belt cleaning device, because facing the inside slight gap of bearing and ball and the narrow and small clearance between inner and outer circles, current cleaning mode is difficult to reach deeply, causes the dirt to remain, leads to the cleaning effect nonideal, is difficult to guarantee bearing abluent quality.

Disclosure of utility model

Aiming at the defects in the prior art, the utility model provides the bearing cleaning device, which solves the problem that the cleaning effect is not ideal because the existing bearing cleaning device cannot deeply clean the narrow gap between the inside and the outside of the bearing by mutually matching structures such as an ultrasonic generator, a cleaning part and the like.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

The bearing cleaning device comprises a cleaning box, an ultrasonic generator, sliding grooves, limiting rods, a rotating rod, rotating wheels, a mounting plate, a supporting frame, a rotating motor, a rotating wheel, a controller and a cleaning part, wherein the ultrasonic generator is arranged at the bottom of the cleaning box, the sliding grooves are formed in the inner walls of the two sides of the cleaning box, the limiting rods are fixed in the sliding grooves, the rotating rod is arranged at the left side of the cleaning box, the mounting plate is fixed on the outer side of the cleaning box, the supporting frame is fixedly arranged on the mounting plate, the rotating motor is arranged on the supporting frame, the rotating wheel is also arranged on an output shaft of the rotating motor, the upper rotating wheel and the lower rotating wheel are connected through a belt, the controller is fixedly arranged on the supporting frame and connected with the rotating motor, the rotating motor is started to enable the rotating rod to rotate in the cleaning box, the cleaning part is arranged in the cleaning box and comprises a lifting part and a cleaning part, the lifting part is arranged at the outer side of the cleaning box, and is in sliding connection with the lifting part and drives the cleaning part to move up and down through the lifting part.

Preferably, the lifting piece comprises a driving motor, the driving motor is fixed on the outer side of the cleaning box through a motor frame, a screw rod is fixed at the output end of the driving motor through a coupler, and the screw rod is positioned in the sliding groove.

Preferably, the cleaning piece comprises a cross beam, the limiting rod and the screw rod are both in sliding connection with the cross beam, the bottom of the cross beam is provided with a rotating machine, the lower part of the rotating machine is fixedly provided with a hairbrush, and the cross beam is provided with an inductor which is connected with the rotating machine.

Preferably, the water inlet and the water outlet are respectively formed in two sides of the cleaning box, and the drying sheet is arranged at the top end inside the cleaning box, so that cleaning liquid can be replaced conveniently and rapidly, and cleaning efficiency and uniformity are improved.

Preferably, a plurality of spacing rings are arranged on the rotating rod, and bearings are sleeved on the rotating rod between every two spacing rings, so that the positions of the bearings are conveniently fixed, and falling off is prevented.

Preferably, the front end hinge of the cleaning box is connected with a box door, and a handle is fixed on the box door, so that the cleaning box is convenient for a person to open and close by one hand, and is favorable for waterproof sealing and preventing the risk of false touch.

Preferably, the inductor is connected with the controller through Bluetooth, so that the controller can control the rotating motor to start and stop according to the feedback signal of the inductor, the cleaning parameters can be conveniently and remotely adjusted, and the automatic degree and the operation flexibility can be improved.

Preferably, the hairbrush is made of nylon materials, and the surface of the rotating machine is coated with a waterproof layer, so that the hairbrush is convenient to repeatedly use for a long time, is favorable for adapting to various cleaning liquids and prolongs the service life of equipment.

Compared with the prior art, the utility model has the following beneficial effects:

According to the utility model, through the designed linkage structure of the ultrasonic generator and the rotating rod, when the rotating motor drives the rotating rod to rotate and synchronously starts the ultrasonic generator during bearing cleaning, the inner surface and the outer surface of the bearing are subjected to the dual effects of high-frequency vibration cavitation and mechanical rotation flushing at the same time, so that stubborn greasy dirt and metal fragments are driven to be separated from bearing gaps, and the device is different from a traditional single cleaning mode, ensures that fine impurities in the bearing and in a groove can be thoroughly stripped and cleaned during the cleaning process, really realizes full-dimension deep cleaning, and greatly improves the regeneration and repair effects of the bearing.

The utility model precisely limits the axial position of the bearing by arranging the positioning spacer ring groups which are distributed at intervals on the rotating rod, ensures that the bearing is always stable in the rotating cleaning process, effectively avoids the problem of bearing displacement falling, simultaneously adopts a Bluetooth induction feedback system, collects the cleanliness data of the bearing surface in real time through a sensor, realizes the intellectualization of the cleaning process through a controller, improves the automatic adaptation capability under complex working conditions, and remarkably improves the cleaning efficiency of bearing cleaning.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of another view of the overall structure of the present utility model;

FIG. 3 is a schematic diagram of the overall frontal structure of the present utility model;

FIG. 4 is a schematic view of the internal structure of the lifter according to the present utility model;

FIG. 5 is a schematic view showing the internal structure of the cleaning member according to the present utility model.

The figure number shows that the cleaning box comprises a cleaning box body 1, an ultrasonic generator 2, a sliding groove 3, a limiting rod 4, a rotating rod 5, a rotating rod 6, a rotating wheel 7, a mounting plate 8, a supporting frame 9, a rotating motor 10, a belt 11, a cleaning part 12, a lifting part 13, a cleaning part 14, a driving motor 15, a screw rod 16, a cross beam 17, a rotating machine 18, a hairbrush 19, a water inlet 20, a water outlet 21, a drying sheet 22, a spacer ring 23, a bearing 24, a box door 25, a handle 26, an inductor 27 and a controller.

Detailed Description

The present utility model is described in further detail below with reference to the accompanying drawings.

Examples

Referring to fig. 1-5, the bearing cleaning device comprises a cleaning box 1, ultrasonic generators 2 are installed at the bottom of the cleaning box 1, sliding grooves 3 are formed in the inner walls of two sides of the cleaning box 1, limiting rods 4 are fixed in the sliding grooves 3, a rotating rod 5 installed on the left side of the cleaning box 1, rotating wheels 6 are installed on the left side of the rotating rod 5, a mounting plate 7 is fixed on the outer side of the cleaning box 1, a supporting frame 8 is fixed on the mounting plate 7, a rotating motor 9 is installed on the supporting frame 8, rotating wheels 6 are also installed on the output shaft of the rotating motor 9, an upper rotating wheel 6 and a lower rotating wheel 6 are connected through a belt 10, a controller 27 is fixed on the supporting frame 8, the controller 27 is connected with the rotating motor 9, the rotating rod 5 rotates in the cleaning box 1 by starting the rotating motor 9, a cleaning part 11 installed inside the cleaning box 1, the cleaning part 11 comprises a lifting part 12 and a cleaning part 13, the lifting part 12 is installed on the outer side of the cleaning part 1, the cleaning part 13 is slidingly connected with the lifting part 12, and the cleaning part 13 is driven to move up and down through the lifting part 12.

Some embodiments of the application are described in detail below with reference to the attached drawing figures:

Referring to fig. 1-5, through the structure of the designed linkage of the ultrasonic generator 2 and the rotating rod 5, when the rotating motor 9 drives the rotating rod 5 to rotate and synchronously start the ultrasonic generator 2 during cleaning of the bearing 23, the inner surface and the outer surface of the bearing 23 are simultaneously subjected to dual functions of high-frequency vibration cavitation and mechanical rotation flushing, so as to drive stubborn greasy dirt and metal fragments to separate from a gap of the bearing 23, and the cleaning device is different from the traditional single cleaning mode, ensures that fine impurities in the bearing 23 and in a groove can be thoroughly stripped and cleaned during cleaning, truly realizes full-dimension deep cleaning, and greatly improves the regeneration and repair effects of the bearing 23.

The lifting piece 12 comprises a driving motor 14, the driving motor 14 is fixed on the outer side of the cleaning box 1 through a motor frame, a screw 15 is fixed at the output end of the driving motor 14 through a coupler, and the screw 15 is positioned in the sliding groove 3;

In addition, the cleaning piece 13 comprises a cross beam 16, the limiting rod 4 and the screw 15 are both in sliding connection with the cross beam 16, a rotating machine 17 is arranged at the bottom of the cross beam 16, a hairbrush 18 is fixed below the rotating machine 17, an inductor 26 is arranged on the cross beam 16, and the inductor 26 is connected with the rotating machine 17;

Meanwhile, a plurality of spacing rings 22 are arranged on the rotating rod 5, and bearings 23 are sleeved on the rotating rod 5 between every two spacing rings 22, so that the positions of the bearings 23 can be conveniently fixed, and falling off is prevented;

In the technical scheme, as shown in fig. 1, 2, 3 and 5, a water inlet 19 and a water outlet 20 are respectively formed in two sides of a cleaning box 1, a drying plate 21 is arranged at the top end inside the cleaning box 1, cleaning liquid is convenient to replace quickly, cleaning efficiency and uniformity are improved, a box door 24 is hinged to the front end of the cleaning box 1, a handle 25 is fixed on the box door 24, opening and closing are facilitated by one-hand operation of personnel, and waterproof sealing and risk of false touch prevention are facilitated.

Wherein, inductor 26 and controller 27 pass through bluetooth and connect for controller 27 is according to inductor 26 feedback signal, and control rotation motor 9 opens and stops, and the remote control washing parameter of being convenient for is favorable to promoting degree of automation and flexibility of operation.

In addition, the hairbrush 18 is made of nylon, and the surface of the rotating machine 17 is coated with a waterproof layer, so that the hairbrush is convenient to repeatedly use for a long time, is beneficial to adapting to various cleaning liquids and prolongs the service life of equipment.

The following describes a cleaning method of the bearing:

when the bearing 23 is used for cleaning, the door 24 connected with the front end of the cleaning box 1 through the hinge is firstly opened, and the handle 25 on the door 24 is held by hand, so that the opening and closing can be conveniently operated by one hand. The bearing 23 to be cleaned is sleeved on the rotating rod 5, and the plurality of spacing rings 22 arranged on the rotating rod 5 can accurately fix the position of each bearing 23 to prevent the bearing from falling off in the cleaning process. After the bearing 23 is installed, the door 24 is closed.

After that, a proper amount of cleaning liquid is injected into the cleaning tank 1 through the water inlet 19. Then the ultrasonic generator 2 and the rotary motor 9 are started, the ultrasonic generator 2 generates high-frequency vibration at the bottom of the cleaning tank 1, cavitation effect is formed in the cleaning liquid, countless tiny bubbles are generated, and the bubbles release strong impact force when being broken, so that dirt on the surface and inside of the bearing 23 can be effectively stripped. After the rotating motor 9 is started, the rotating wheel 6 on the output shaft drives the rotating wheel 6 on the left side of the rotating rod 5 through the belt 10, so that the rotating rod 5 starts to rotate in the cleaning box 1, the bearing 23 is driven to rotate together, and all parts of the bearing 23 can be fully subjected to the effects of cleaning liquid and ultrasonic waves.

At the same time, the lifter 12 installed outside the washing tank 1 starts to operate. The driving motor 14 in the lifting part 12 is started, the output end of the driving motor drives the screw rod 15 to rotate through the coupler, the screw rod 15 is positioned inside the sliding groove 3, and the cross beam 16 in the cleaning part 13 is in sliding connection with the limit rod 4 and the screw rod 15, so that when the screw rod 15 rotates, the cross beam 16 can move up and down in the sliding groove 3 along the limit rod 4 under the driving of the screw rod 15. The rotating machine 17 arranged at the bottom of the cross beam 16 drives the nylon hairbrush 18 below to rotate, and brushes the rotating bearing 23 to further remove stubborn dirt. The sensor 26 arranged on the cross beam 16 can monitor the cleaning condition in real time, data are fed back to the controller 27 through Bluetooth, the controller 27 controls the rotation of the rotating motor 9 according to signals fed back by the sensor 26, the rotating speed and the cleaning parameters of the rotating rod 5 are dynamically adjusted, and an intelligent cleaning process is realized.

When the cleaning is completed, the drain port 20 is opened to drain the cleaning liquid. And then starting the drying sheet 21 at the top end inside the cleaning box 1, and rapidly drying the cleaned bearing 23 to remove residual moisture, thereby completing the whole cleaning process.

It will be appreciated by persons skilled in the art that the embodiments of the utility model described above and shown in the drawings are by way of example only and are not limiting. The objects of the present utility model have been fully and effectively achieved. The functional and structural principles of the present utility model have been shown and described in the examples and embodiments of the present utility model may be modified or practiced without departing from the principles.

Claims

1. The bearing cleaning device comprises a cleaning box (1), wherein an ultrasonic generator (2) is arranged at the bottom of the cleaning box (1), sliding grooves (3) are formed in the inner walls of two sides of the cleaning box (1), and limiting rods (4) are fixed in the sliding grooves (3);

characterized by further comprising:

Install dwang (5) in rinse case (1) left side, dwang (5) installs on the left side rotor (6), rinse case (1) outside and be fixed with mounting panel (7), be fixed with support frame (8) on mounting panel (7), install rotation motor (9) on support frame (8), install on rotation motor (9) output shaft rotor (6) too, upper and lower two rotor (6) are connected through belt (10), be fixed with controller (27) on support frame (8), controller (27) with rotation motor (9) are connected, through starting rotation motor (9) for dwang (5) are in rinse case (1) internal rotation, and

Install wash inside washing part (11) of case (1), washing part (11) include lifting element (12) and clearance piece (13), lifting element (12) are installed wash the case (1) outside, clearance piece (13) with lifting element (12) sliding connection drives through lifting element (12) clearance piece (13) reciprocates.

2. The bearing cleaning device according to claim 1, wherein the lifting piece (12) comprises a driving motor (14), the driving motor (14) is fixed on the outer side of the cleaning box (1) through a motor frame, a screw rod (15) is fixed at the output end of the driving motor (14) through a coupler, and the screw rod (15) is located in the sliding groove (3).

3. The bearing cleaning device according to claim 2, wherein the cleaning member comprises a cross beam (16), the limiting rod (4) and the screw rod (15) are both in sliding connection with the cross beam (16), a rotating machine (17) is installed at the bottom of the cross beam (16), a hairbrush (18) is fixed below the rotating machine (17), an inductor (26) is installed on the cross beam (16), and the inductor (26) is connected with the rotating machine (17).

4. The bearing cleaning device according to claim 1, wherein a water inlet (19) and a water outlet (20) are respectively formed in two sides of the cleaning box (1), and a drying sheet (21) is arranged at the top end inside the cleaning box (1).

5. A bearing cleaning device according to claim 1, wherein a plurality of spacer rings (22) are arranged on the rotating rod (5), and bearings (23) are sleeved on the rotating rod (5) between every two spacer rings (22).

6. A bearing cleaning device according to claim 4, wherein the front end of the cleaning box (1) is hinged with a box door (24), and a handle (25) is fixed on the box door (24).

7. A bearing cleaning device according to claim 3, wherein the sensor (26) and the controller (27) are connected through Bluetooth, so that the controller (27) controls the start and stop of the rotating motor (9) according to the feedback signal of the sensor (26).

8. A bearing cleaning device according to claim 3, wherein the brush (18) is made of nylon, and the surface of the rotator (17) is coated with a waterproof layer.