CN223913371U - Tea leaf fixation device - Google Patents

Abstract

This utility model relates to the technical field of tea processing, and in particular to a tea fixing device that ensures uniform heating of tea leaves, allows for faster evaporation of moisture, and enables direct screening of processed tea leaves, thereby improving the overall efficiency of tea processing. The device includes a fixing pot, a heater, a support assembly, a limiting component, a turning assembly, and a screening component. A heater is installed at the bottom of the fixing pot, and the left and right ends of the fixing pot are mounted on the support assembly. A limiting component is installed on the left side of the support assembly. A turning assembly is installed inside the fixing pot, and a screening component is installed inside the support assembly below it.

Description

Tea leaf fixation device

Technical Field

The utility model relates to the technical field of tea processing, in particular to a tea fixation device.

Background

The tea enzyme deactivation is a tea making step of inhibiting enzymatic oxidation of tea polyphenol and the like in fresh tea leaves by destroying and passivating oxidase activity in the fresh tea leaves at high temperature, evaporating partial moisture of the fresh tea leaves, softening the tea leaves, facilitating rolling and forming, and simultaneously dispersing green odor and promoting formation of good aroma. The utility model provides a tea wrap device that prior art bulletin number CN221532748U put forward, includes the fixation pot, the border body coupling arc safe edge of fixation pot, and the louvre is seted up on the arc safe edge, the border fixed mounting of arc safe edge thermal-insulated high temperature resistant rubber strip. However, the tea leaves are turned manually, the fixation is not uniform easily, more physical force of operators is required to be consumed, after the tea leaves are processed by a fixation machine, the tea leaves directly enter a receiving hopper, and some tea leaf residues are subjected to screening treatment, so that the working hours are delayed, the tea leaf residues are more troublesome to select, and certain adverse effects are brought to the use process of people.

Disclosure of utility model

In order to solve the technical problems, the utility model provides the tea de-enzyming device which ensures that tea is heated uniformly, so that moisture of the tea is evaporated faster, tea scraps after screening and processing can be directly processed, and the overall working efficiency of tea processing is improved.

The utility model relates to a tea leaf enzyme-deactivating device which comprises an enzyme-deactivating pot, a heater, a supporting component, a limiting component, a flipping component and a screening component, wherein the heater is arranged at the bottom of the enzyme-deactivating pot, the left end and the right end of the enzyme-deactivating pot are arranged on the supporting component, the limiting component is arranged at the left side of the supporting component, the flipping component is arranged in the enzyme-deactivating pot, the screening component is arranged in the lower part of the supporting component, tea leaves are supported by the supporting component, the heater is started to heat the interior of the enzyme-deactivating pot, tea leaves in the enzyme-deactivating pot are flipped by the flipping component, the tea leaves are heated uniformly, the moisture of the tea leaves is evaporated faster, the enzyme-deactivating process is completed, the screening component can directly screen tea leaf fragments after processing, the working time for selecting the tea leaf fragments is saved, and the working efficiency of the whole tea leaf processing is improved.

Preferably, the support assembly comprises two vertical plates, a bottom frame, a plurality of friction plates, a speed reducer and a driving motor, wherein the left end and the right end of the water-removing pot are rotatably connected with the upper parts of the vertical plates through rotating shafts, the bottoms of the vertical plates are fixedly connected to the tops of the bottom frames, the friction plates are installed at four corners of the bottoms of the bottom frames, the speed reducer is installed on the outer walls of the upper parts of the vertical plates and connected with the rotating shafts, the input ends of the vertical plates are connected with the output ends of the driving motor, the water-removing pot is supported through the bottom frame and the vertical plates, friction force between the bottom frame and the ground can be increased by the friction plates, and the driving motor is started to drive the water-removing pot to rotate on the vertical plates through the speed reducer, so that the water-removing pot is convenient to feed and discharge, and the work efficiency is improved.

The limiting component comprises a limiting gear, an electric telescopic rod, an arc limiting toothed plate and a protective cover, wherein the limiting gear is coaxially arranged on a left rotating shaft of the fixation pot, the electric telescopic rod is arranged on the outer wall of a left vertical plate, the arc limiting toothed plate is arranged at the telescopic end of the electric telescopic rod, the protective cover is arranged outside the limiting gear, and after the fixation pot is rotated and adjusted, the electric telescopic rod is started to push the arc limiting toothed plate to move upwards to be meshed with the limiting gear, so that the fixation pot is limited and fixed, and the stability of the fixation pot in use is ensured.

Preferably, the turning assembly comprises a hollow rod, a plurality of triangular plates, a second speed reducer, a turning motor, an inner shaft, a plurality of supporting rods, a plurality of groups of turning shovels and a plurality of inclined rods, wherein the hollow rod is arranged in the middle of the rear wall of the water-removing pot, the plurality of triangular plates are axially and uniformly connected between the outer wall of the hollow rod and the rear wall of the water-removing pot, the second speed reducer is arranged on the hollow rod, the inner shaft is rotatably arranged in the hollow rod, the output end of the second speed reducer is connected with the input end of the inner shaft, the output end of the turning motor is connected with the input end of the second speed reducer, the output end of the inner shaft extends into the water-removing pot, the plurality of supporting rods are axially and uniformly connected with the inner shaft, the inclined rods are fixedly connected with the supporting rods, the plurality of turning shovels are arranged on the supporting rods, the inner shaft is driven to rotate through the second speed reducer, the inner shaft drives the plurality of supporting rods to rotate in the water-removing pot, the supporting rods drive the plurality of groups of turning shovels to rotate to turn tea leaves in the water-removing pot through the rotating rods, the inner shaft ensures that the tea leaves are uniformly heated, and the tea leaves are heated.

Preferably, the screening component comprises a screen, two vibrators, two supporting plates, a collecting drawer and a pulling plate, wherein the screen is obliquely arranged inside a bottom frame, the vibrators are arranged at the left side and the right side of the bottom of the screen, the supporting plates are arranged on the inner walls of the left side and the right side of the bottom frame, an inserting port is arranged at the rear part of the bottom frame, the collecting drawer is slidably inserted at the top of the supporting plate, the pulling plate is arranged at the rear part of the collecting drawer, after tea fixation is completed, the fixation pot is turned downwards to pour tea to the top of the screen, the tea slides off at the top of the screen, after processed tea scraps fall into the collecting drawer through the screen, the vibrators are started to vibrate the screen, the discharge of the tea is accelerated, and the processed tea scraps can be processed by pulling the pulling plate to take out the collecting drawer.

The tea leaf tea-making machine is characterized by further comprising a heat-insulating high-temperature-resistant rubber strip and an arc-bearing plate, wherein the heat-insulating high-temperature-resistant rubber strip is arranged at the front end of the enzyme deactivation pot, the arc-bearing plate is arranged at the front end of the bottom frame, the heat-insulating high-temperature-resistant rubber strip can prevent scalding of workers, tea leaves are led out, and the arc-bearing plate can limit and bear guide the led-out tea leaves to avoid tea leaves from falling.

Compared with the prior art, the utility model has the beneficial effects that: the tea leaf heating device has the advantages that the supporting component is used for supporting the fixation pot, tea leaves are added into the fixation pot, the heater is started to heat the fixation pot, the tea leaves in the fixation pot are turned through the turning component, the tea leaves are guaranteed to be heated uniformly, the tea leaves are enabled to evaporate water faster, the fixation process is completed, the screening component can directly screen tea leaf residues after processing, the working time for selecting the tea leaf residues is saved, and the whole working efficiency of tea leaf processing is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a schematic illustration of an axially measured structure of the present utility model;

FIG. 3 is a schematic perspective view of the present utility model;

FIG. 4 is a rear structural schematic view of the present utility model;

FIG. 5 is a schematic cross-sectional view of the present utility model;

The drawing comprises 1, a water-removing pot, 2, a heater, 3, a vertical plate, 4, a bottom frame, 5, a friction plate, 6, a speed reducer, 7, a driving motor, 8, a limiting gear, 9, an electric telescopic rod, 10, an arc limiting toothed plate, 11, a protective cover, 12, a hollow rod, 13, a triangular plate, 14, a second speed reducer, 15, a turning motor, 16, an inner shaft, 17, a supporting rod, 18, a rotating rod, 19, a turning shovel, 20, an inclined rod, 21, a heat-insulating high-temperature-resistant rubber strip, 22, a bearing arc plate, 23, a screen, 24, a vibrator, 25, a supporting plate, 26, a collecting drawer, 27 and a pulling plate.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

As shown in fig. 1 to 5, a heater 2 is arranged at the bottom of a fixation pot 1, the left end and the right end of the fixation pot 1 are rotationally connected with the upper part of a vertical plate 3 through rotating shafts, the bottom of the vertical plate 3 is fixedly connected with the top of a bottom frame 4, friction plates 5 are arranged at four corners of the bottom frame 4, a speed reducer 6 is arranged on the outer wall of the upper part of the vertical plate 3 and connected with the rotating shafts, the input end of the vertical plate 3 is connected with the output end of a driving motor 7, a limit gear 8 is coaxially arranged on the left rotating shaft of the fixation pot 1, an electric telescopic rod 9 is arranged on the outer wall of the left vertical plate 3, the telescopic end of the electric telescopic rod 9 is provided with an arc-shaped limit toothed plate 10, a protective cover 11 is covered outside the limit gear 8, a hollow rod 12 is arranged in the middle of the rear wall of the fixation pot 1, a plurality of triangular plates 13 are axially and uniformly connected between the outer wall of the hollow rod 12 and the rear wall of the fixation pot 1, a second speed reducer 14 is arranged on the hollow rod 12, the inner shaft 16 is rotatably arranged in the hollow rod 12, the output end of the second speed reducer 14 is connected with the input end of the inner shaft 16, the output end of the turning motor 15 is connected with the input end of the second speed reducer 14, the output end of the inner shaft 16 stretches into the interior of the water-removing pot 1, a plurality of supporting rods 17 are axially and uniformly connected, a rotating rod 18 is fixedly connected to the supporting rods 17, inclined rods 20 are arranged between the rotating rod 18 and the supporting rods 17, a plurality of turning shovels 19 are arranged on the rotating rod 18, a screen 23 is obliquely arranged in the bottom frame 4, vibrators 24 are arranged on the left and right sides of the bottom of the screen 23, supporting plates 25 are arranged on the inner walls of the left and right sides of the bottom frame 4, a plug-in port is arranged at the rear part of the bottom frame 4, a collecting drawer 26 is slidably plugged in the top of the supporting plates 25, a pulling plate 27 is arranged at the rear part of the collecting drawer 26, a heat-insulating high-temperature-resistant rubber strip 21 is arranged at the front end of the water-removing pot 1, and an arc plate 22 is arranged at the front end of the bottom frame 4;

The friction force between the bottom frame 4 and the ground can be increased through the bottom frame 4 and the vertical plates 3, the friction plate 5 drives the fixation pot 1 to rotate on the vertical plates 3 through the speed reducer 6, so that the fixation pot 1 is convenient to feed and discharge materials, the working efficiency is improved, the fixation pot 1 rotates and adjusts, the electric telescopic rod 9 is started to push the arc-shaped limiting toothed plate 10 to move upwards to be meshed with the limiting gear 8, the fixation pot 1 is limited and fixed, the stability in use is guaranteed, the stirring motor 15 drives the inner shaft 16 to rotate through the second speed reducer 14, the inner shaft 16 drives the plurality of struts 17 to rotate inside the fixation pot 1, the struts 17 drive the tea leaves in the fixation pot 1 to stir through the rotating rods 18, the tea leaves are guaranteed to be heated evenly, the tea leaves are enabled to evaporate water more quickly, the fixation process is completed, after the fixation of the tea leaves is completed, the fixation pot 1 is downwards flipped to the top of the screen cloth 23, the tea leaves slide down on the top of the screen cloth 23, the processed broken residues fall into the collecting drawer 26 through the 23, the inner shaft 24 is guaranteed to be limited and fixed, the inner shaft 16 is driven by the second speed reducer 14 to rotate the inner shaft 17 to rotate the inner shaft to rotate the tea leaves in the fixation pot 1, the tea leaves in the fixation pot 1 through the rotating rod 18, the rotating the discs 19 are guaranteed to stir the tea leaves in the fixation pot 1 to be heated evenly, the tea leaves in the fixation pot, the tea leaves in the fixation pot is guaranteed to be heated to be quickly evaporated, the tea leaves, and the high-evaporation water in the tea leaves, and the tea leaves can be quickly, after the tea leaves are guaranteed, and the high temperature, and the tea leaves can be rolled, and the high temperature and quickly, and the tea leaves are prevented from being rolled, and damaged, and burnt.

As shown in fig. 1 to 5, the tea enzyme deactivating device of the utility model supports a enzyme deactivating pot 1 through a bottom frame 4 and a vertical plate 3 when in operation, an electric telescopic rod 9 is started to push an arc-shaped limiting toothed plate 10 to move upwards to be meshed with a limiting gear 8, the enzyme deactivating pot 1 is limited and fixed, the stability in use is ensured, tea is added into the enzyme deactivating pot 1, a heater 2 is started to heat the interior of the enzyme deactivating pot 1, a turning motor 15 is started to drive an inner shaft 16 to rotate through a second speed reducer 14, the inner shaft 16 drives a plurality of supporting rods 17 to rotate in the enzyme deactivating pot 1, the supporting rods 17 drive a plurality of groups of turning shovels 19 to rotate through a rotating rod 18 to turn the tea leaves in the enzyme deactivating pot 1, and the tea is ensured to be heated uniformly, make the faster evaporation moisture of tealeaves, start driving motor 7 drives the pan 1 that completes through reduction gear 6 and rotate on riser 3, thereby be convenient for the business turn over material of pan 1 that completes, the pan 1 that completes turns down, pour tealeaves to screen cloth 23 top, tealeaves landing at screen cloth 23 top, after the tealeaves disintegrating slag after processing drops into collecting drawer 26 through screen cloth 23, start vibrator 24 and make screen cloth 23 produce vibrations, accelerate the discharge of tealeaves, thermal-insulated high temperature resistant rubber strip 21 can prevent to cause the scald to the staff, the leading-out tealeaves, can carry the direction at leading-out tealeaves spacing through carrying arc board 22, avoid tealeaves unrestrained, pulling arm 27 can take out collecting drawer 26 and handle the tealeaves disintegrating slag after processing.

The heater 2, the speed reducer 6, the driving motor 7, the second speed reducer 14, the turning motor 15 and the vibrator 24 of the tea enzyme deactivation device are purchased in the market, and a person skilled in the art only needs to install and operate according to the attached use instruction without creative labor of the person skilled in the art.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The utility model provides a tealeaves device that completes, its characterized in that, including the pot that completes (1), heater (2), supporting component, spacing part, flip subassembly and screening part, heater (2) are installed to pot that completes (1) bottom, and both ends are installed on supporting component about pot that completes (1), and spacing part is installed in supporting component left side, and pot that completes (1) internally mounted has the subassembly that turns, and supporting component below internally mounted has the screening part.

2. The tea enzyme deactivating device as claimed in claim 1, wherein the supporting assembly comprises two vertical plates (3), a bottom frame (4), a plurality of friction plates (5), a speed reducer (6) and a driving motor (7), wherein the left end and the right end of the enzyme deactivating pot (1) are rotatably connected with the upper parts of the vertical plates (3) through rotating shafts, the bottoms of the vertical plates (3) are fixedly connected to the tops of the bottom frame (4), the friction plates (5) are installed at four corners of the bottoms of the bottom frame (4), the speed reducer (6) is installed on the outer wall of the upper parts of the vertical plates (3) and connected with the rotating shafts, and the input ends of the vertical plates (3) are connected with the output ends of the driving motor (7).

3. A tea leaf fixation device as claimed in claim 2, characterized in that the limiting part comprises a limiting gear (8), an electric telescopic rod (9), an arc limiting toothed plate (10) and a protective cover (11), wherein the limiting gear (8) is coaxially arranged on the left rotary shaft of the fixation pot (1), the electric telescopic rod (9) is arranged on the outer wall of the left vertical plate (3), the arc limiting toothed plate (10) is arranged at the telescopic end of the electric telescopic rod (9), and the protective cover (11) is covered outside the limiting gear (8).

4. The tea leaf enzyme deactivating device as claimed in claim 1, wherein the turning assembly comprises a hollow rod (12), a plurality of triangular plates (13), a second speed reducer (14), a turning motor (15), an inner shaft (16), a plurality of supporting rods (17), a plurality of rotating rods (18), a plurality of groups of turning shovels (19) and a plurality of inclined rods (20), the hollow rod (12) is arranged in the middle of the rear wall of the enzyme deactivating pot (1), the plurality of triangular plates (13) are axially and uniformly connected between the outer wall of the hollow rod (12) and the rear wall of the enzyme deactivating pot (1), the second speed reducer (14) is arranged on the hollow rod (12), the inner shaft (16) is rotatably arranged inside the hollow rod (12), the output end of the second speed reducer (14) is connected with the input end of the inner shaft (16), the output end of the turning motor (15) is connected with the input end of the second speed reducer (14), the inner shaft (16) extends into the inner shaft (1) to be axially and uniformly connected with the plurality of supporting rods (17), the upper supporting rods (17) are fixedly connected with the outer wall of the enzyme deactivating pot (1), the second speed reducer (18) is fixedly connected with the inner wall of the inner shaft (1), and the inner shaft (16) is rotatably connected with the inner shaft (18) and the inner shaft (20).

5. A tea leaf enzyme deactivating device as claimed in claim 2, wherein the screening means comprises a screen (23), two vibrators (24), two support plates (25), a collecting drawer (26) and a pulling plate (27), wherein the screen (23) is obliquely arranged inside the bottom frame (4), the vibrators (24) are arranged on the left and right sides of the bottom of the screen (23), the support plates (25) are arranged on the inner walls of the left and right sides of the bottom frame (4), the rear part of the bottom frame (4) is provided with an inserting opening, the collecting drawer (26) is slidably inserted into the top of the support plates (25), and the pulling plate (27) is arranged at the rear part of the collecting drawer (26).

6. A tea enzyme deactivating device as claimed in claim 2, further comprising a heat-insulating high-temperature-resistant rubber strip (21) and a receiving arc plate (22), wherein the heat-insulating high-temperature-resistant rubber strip (21) is arranged at the front end of the enzyme deactivating pot (1), and the receiving arc plate (22) is arranged at the front end of the bottom frame (4).