Road bridge construction slip casting device
Technical Field
The application relates to the field of building construction devices, in particular to a road and bridge construction grouting device.
Background
The grouting device for road and bridge construction refers to engineering equipment which injects cement slurry or polymer and other materials into cracks, gaps or hollows of a concrete structure when constructing bridges or other traffic lines so as to enhance the stability and bearing capacity of the structure.
The utility model discloses a grouting device for road and bridge construction is disclosed to prior art CN217419211U, including the main tank body, the agitator tank is installed to the inside upper end of main tank body, and the water tank is installed to the agitator tank bottom, and first pump is installed to the bottom left end in the water tank, and first pump input intercommunication is connected inside the water tank, and water pump output intercommunication is connected with the shower, and the shower is installed at agitator tank interior top. The device can add clear water according to required proportion, has improved concrete quality, and can use clear water to wash the remaining thick liquids on the agitator tank lateral wall after the slip casting is accomplished, has reduced the influence of remaining thick liquids to the device operation process.
With respect to the related art, the inventor considers that the cleaning efficiency is low and the consumption of clean water is large when cleaning the slurry remained on the side wall of the stirring blade and the stirring box through the sprayer.
Disclosure of utility model
In order to solve the technical problems, the application provides a road and bridge construction grouting device.
The application provides a road and bridge construction grouting device, which adopts the following technical scheme:
The road bridge construction grouting device comprises a movable base, a stirring box arranged on the movable base, a stirring mechanism arranged in the stirring box, a discharging mechanism communicated with the stirring box, a water spraying mechanism communicated with the stirring box and a cleaning mechanism arranged in the stirring box, wherein the stirring mechanism comprises a mounting pipe, a plurality of stirring rods arranged on the mounting pipe and a stirring driving assembly used for driving the mounting pipe to rotate, the mounting pipe is rotationally connected with the stirring box, the cleaning mechanism comprises a mounting plate arranged on the mounting pipe, a cleaning scraping plate in sliding connection with the mounting plate and a sliding driving assembly used for driving the cleaning scraping plate to slide, a connecting hole is formed in the cleaning scraping plate, the stirring rods penetrate through the connecting hole and are in sliding connection with the cleaning scraping plate, and the cleaning scraping plate is used for scraping residual slurry on the side wall of the stirring box and is in abutting connection with the side wall of the stirring box.
Through adopting above-mentioned technical scheme, the puddler rotates and stirs the thick liquids in the agitator tank, and the slip casting is accomplished through discharge mechanism to the thick liquids of stirring. After grouting is completed, the water spraying mechanism sprays water to clean the inner wall of the stirring tank, and meanwhile, the cleaning scraping plates scrape slurry on the stirring rod and the side wall of the stirring tank, so that the cleaning efficiency of the inside of the stirring tank is improved, and the water consumption is reduced.
Preferably, one end of the installation tube extends out of the stirring box, the stirring driving assembly comprises a first motor arranged at the top of the stirring box, a first gear fixedly connected with a transmission shaft of the first motor, and a second gear arranged at the outer side of the installation tube, and the first gear is meshed with the second gear.
Through adopting above-mentioned technical scheme, first motor drives first gear rotation, and first gear drives the second gear rotation, and the second gear drives the installation tube and rotates to drive the puddler and stir thick liquids. When the cleaning scraping plate is abutted with the side wall of the stirring tank, the stirring rod drives the cleaning scraping plate to rotate, so that the side wall of the stirring tank is cleaned.
Preferably, the mounting plate is provided with a limiting chute, the sliding driving assembly comprises a sliding block and a screw rod, the sliding block and the screw rod are arranged in the limiting chute, one end of the screw rod is rotationally connected with the mounting plate, the other end of the screw rod stretches into the mounting tube and is rotationally connected with the mounting tube, the sliding block is in threaded connection with the screw rod and is in sliding connection with the limiting chute, the sliding block is connected with the cleaning scraping plate, and one end of the screw rod stretching into the mounting tube is in transmission connection with a second motor.
Through adopting above-mentioned technical scheme, the second motor drives the lead screw and rotates, and the lead screw drives the slider and slides in spacing spout, and the slider drives the clearance scraper blade and slides along the puddler to scrape the thick liquids that will adhere to on the puddler.
Preferably, the agitator tank top is provided with the mounting bracket, the second motor sets up on the mounting bracket, the transmission shaft of second motor stretches into install the tube and fixedly connected with first bevel gear, the lead screw stretches into the one end of install the tube is provided with the second bevel gear, first bevel gear with the second bevel gear meshing is connected.
Through adopting above-mentioned technical scheme, the second motor drives first bevel gear and rotates, and first bevel gear drives second bevel gear and rotates, and the second bevel gear drives the lead screw and rotates to the removal of realization clearance scraper blade.
Preferably, the mounting plate is arranged at one end of the mounting pipe, which is close to the top of the stirring tank, and the opening of the limiting chute faces to the bottom of the stirring tank.
Through adopting above-mentioned technical scheme, thereby can effectively reduce the thick liquids and get into spacing spout and hinder the phenomenon that the slider removed to the smoothness nature and the stability of clearance scraper blade moving process have been improved.
Preferably, a scraping inclined plane is arranged on the side wall of the cleaning scraping plate.
Through adopting above-mentioned technical scheme, strike off the setting on inclined plane and improved the cleaning efficiency of clearance scraper blade.
Preferably, the water spraying mechanism comprises a water tank arranged on the movable base, a water pump with a water inlet end communicated with the water tank, a water outlet pipe communicated with a water outlet end of the water pump, a water spraying ring communicated with one end of the water outlet pipe away from the water pump, and a plurality of water spraying pipes arranged on the water spraying ring, wherein the water spraying ring is arranged at the top of the stirring tank.
Through adopting above-mentioned technical scheme, the water pump is carried the water in the water tank into the spray ring, then water passes through the spray pipe and gets into the agitator tank inside to the realization is to the inside clearance of agitator tank.
Preferably, the discharging mechanism comprises a discharging funnel communicated with the stirring box and a valve arranged on the discharging funnel, and the mounting pipe is inserted into the discharging funnel and is provided with a spiral conveying blade.
Through adopting above-mentioned technical scheme, after the thick liquids stirring is accomplished, open the valve, the installation pipe drives screw conveyor blade and rotates to promote thick liquids to carry out the slip casting through ejection of compact funnel.
In summary, the application has the following beneficial technical effects:
1. The water spraying mechanism and the cleaning scraping plate cooperate to improve the cleaning efficiency of the interior of the stirring tank and reduce the water consumption;
2. The mounting panel sets up in the mounting tube top, and spacing spout opening down, has reduced spacing spout by the phenomenon of thick liquids jam, has improved the removal smoothness nature of clearance scraper blade.
Drawings
Fig. 1 is a schematic structural diagram of a road and bridge construction grouting device provided by an embodiment of the application;
FIG. 2 is a schematic view of a cross-sectional structure of a portion of a stirring tank, a stirring mechanism, a discharging mechanism, a water spraying mechanism and a cleaning mechanism according to an embodiment of the present application;
FIG. 3 is a schematic view of a cross-sectional view of a portion of a stirring tank, stirring mechanism and cleaning mechanism according to an embodiment of the present application;
Fig. 4 is a schematic top sectional view of a mounting tube, a stirring rod and a cleaning blade according to an embodiment of the present application.
The reference numerals are 1, a movable base, 11, universal wheels, 12, a push-pull handle, 2, a stirring box, 21, a feeding pipe, 3, a stirring mechanism, 31, a mounting pipe, 32, a stirring rod, 33, a stirring driving assembly, 331, a first motor, 332, a first gear, 333, a second gear, 4, a discharging mechanism, 41, a discharging hopper, 42, a valve, 43, a spiral conveying blade, 44, a supporting rod, 5, a water spraying mechanism, 51, a water tank, 52, a water pump, 53, a water outlet pipe, 54, a spray ring, 55, a spray pipe, 6, a cleaning mechanism, 61, a mounting plate, 611, a limiting chute, 62, a cleaning scraper, 621, a connecting hole, 622, a scraping inclined surface, 63, a sliding driving assembly, 631, a sliding block, 632, a lead screw, 633, a second motor, 634, a mounting rack 635, a first bevel gear, 636 and a second bevel gear.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses a grouting device for road and bridge construction.
Referring to fig. 1, 2 and 3, a road and bridge construction grouting device comprises a movable base 1, a stirring box 2 arranged on the movable base 1, a stirring mechanism 3 arranged in the stirring box 2, a discharging mechanism 4 communicated with the stirring box 2, a water spraying mechanism 5 communicated with the stirring box 2 and a cleaning mechanism 6 arranged in the stirring box 2.
The bottom of the movable base 1 is fixedly provided with a universal wheel 11, and one side of the movable base 1 is fixedly provided with a push-pull handle 12. The top of the stirring tank 2 is fixedly communicated with a feeding pipe 21.
The stirring mechanism 3 comprises a mounting tube 31, a plurality of stirring rods 32 fixedly arranged on the mounting tube 31 and a stirring driving assembly 33 for driving the mounting tube 31 to rotate, and the mounting tube 31 is rotationally connected with the stirring box 2 through a bearing. One end of the mounting tube 31 extends out of the stirring tank 2, and the stirring driving assembly 33 comprises a first motor 331 fixedly arranged at the top of the stirring tank 2, a first gear 332 fixedly connected with a transmission shaft of the first motor 331, and a second gear 333 fixedly arranged outside the mounting tube 31, wherein the first gear 332 is meshed with the second gear 333.
The cleaning mechanism 6 includes a mounting plate 61 fixedly provided on the mounting tube 31, a cleaning blade 62 slidably connected to the mounting plate 61, and a slide driving assembly 63 for driving the cleaning blade 62 to slide. The cleaning scraper 62 is provided with a connecting hole 621, the stirring rod 32 passes through the connecting hole 621 and is in sliding connection with the cleaning scraper 62, and the cleaning scraper 62 is used for scraping residual slurry on the stirring rod 32 and the side wall of the stirring tank 2. Both the stirring rod 32 and the mounting plate 61 are in contact with the side wall of the stirring tank 2.
The mounting plate 61 is provided with a limit chute 611, the mounting plate 61 is arranged at one end of the mounting pipe 31 close to the top of the stirring tank 2, and the opening of the limit chute 611 faces to the bottom of the stirring tank 2. The slide drive assembly 63 includes a slider 631 and a lead screw 632 disposed in the limit chute 611. One end of the screw 632 is rotatably connected to the mounting plate 61 through a bearing, and the other end extends into the mounting tube 31 and is rotatably connected to the mounting tube 31 through a bearing. The sliding block 631 is in threaded connection with the lead screw 632 and is in sliding connection with the limiting chute 611, the sliding block 631 is connected with the cleaning scraping plate 62, and one end of the lead screw 632 extending into the mounting tube 31 is in transmission connection with the second motor 633.
The fixed mounting bracket 634 that is provided with in agitator tank 2 top, the fixed setting of second motor 633 is on mounting bracket 634, and the transmission shaft of second motor 633 stretches into mounting tube 31 and fixedly connected with first bevel gear 635, and the fixed second bevel gear 636 that is provided with of one end that lead screw 632 stretches into mounting tube 31, first bevel gear 635 and second bevel gear 636 meshing are connected.
The water spraying mechanism 5 comprises a water tank 51 fixedly arranged on the movable base 1, a water pump 52 with a water inlet end communicated with the water tank 51, a water outlet pipe 53 communicated with a water outlet end of the water pump 52, a water spraying ring 54 communicated with one end of the water outlet pipe 53 far away from the water pump 52, and a plurality of water spraying pipes 55 fixedly arranged on the water spraying ring 54, wherein the water spraying ring 54 is arranged at the top of the stirring tank 2, and the water spraying pipes 55 are inserted into the stirring tank 2.
The discharging mechanism 4 comprises a discharging funnel 41 communicated with the stirring tank 2 and a valve 42 fixedly arranged on the discharging funnel 41, the mounting pipe 31 is inserted into the discharging funnel 41, and a spiral conveying blade 43 is fixedly arranged on the mounting pipe 31. A supporting rod 44 is fixedly arranged on the movable base 1, and the supporting rod 44 is fixedly connected with the discharging funnel 41. One end of the discharge hopper 41 passes through the mobile base 1.
Referring to fig. 2, 3 and 4, a scraping bevel 622 is provided on the side wall of cleaning blade 62.
The construction grouting device for road and bridge is implemented by the principle that a first motor 331 drives a mounting tube 31 and a stirring rod 32 to rotate, so that slurry in a stirring tank 2 is stirred and mixed uniformly, then a valve 42 is opened to enable the mixed slurry to pass through a discharge hopper 41, and the mounting tube 31 drives a spiral conveying blade 43 to convey the slurry into a building gap, so that grouting is completed. After grouting is completed, the water pump 52 conveys water in the water tank 51 into the spray ring 54, the water cleans the inside of the stirring tank 2 through the spray pipe 55, meanwhile, the second motor 633 drives the first bevel gear 635 to rotate, so that the second bevel gear 636 and the lead screw 632 are driven to rotate, the lead screw 632 drives the sliding block 631 to slide in the limiting chute 611, and the sliding block 631 drives the cleaning scraping plate 62 to move along the stirring rod 32, so that slurry attached to the stirring rod 32 is scraped. When the cleaning scraper 62 moves to one end of the stirring rod 32 far away from the mounting pipe 31, the cleaning scraper 62 is abutted against the side wall of the stirring tank 2, and the first motor 331 drives the mounting pipe 31 and the stirring rod 32 to rotate, so that the cleaning scraper 62 is driven to clean the side wall of the stirring tank 2, and the cleaning efficiency of the stirring tank 2 is improved, and the water consumption is reduced.
The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.