Hardness detection device for manganese ore
Technical Field
The utility model relates to the field of ore detection, in particular to a hardness detection device for manganese ores.
Background
The hardness of manganese ore on the production line can be detected in the aspects of processing and quality evaluation of manganese ore.
In the hardness detection process of manganese ore, an ore sample is generally placed on a detection table, a worker is required to hold the manganese ore, then a pressure head is contacted with the manganese ore sample, then the hardness is detected by leaning on the manganese ore through a Vickers hardness tester, the density of the manganese ore is higher, hand fatigue is easily caused when a sample with a larger volume is held by hand, and the consistency of detection action and the uniformity of force application are affected.
Hand-held ore operation stability is poor, and personnel's hand shake or uneven hard can lead to the sclerometer pressure head to be poor with ore surface contact, cause test result deviation. Larger manganese ore blocks need to be held by both hands, so that the operation space of the detection tool is limited, and the testing angle and the testing force cannot be accurately controlled. On the other hand, when holding ore, human sweat or grease may contaminate the sample surface, affecting the actual contact effect of the durometer indenter with the ore, resulting in distortion of the detected data. Operators are also easily scratched by the sharp edges of manganese ores, leading to occupational health problems, for which we propose a device for hardness detection of manganese ores for solving the above problems.
Disclosure of utility model
The utility model provides a device for detecting hardness of manganese ore, which solves the problems that the existing manual handheld detection has larger volume of manganese ore, is easy to cause hand fatigue and poor in stability, can cause poor contact between a hardness tester pressure head and the surface of the ore to cause deviation of a test result, and can cause sweat or grease of a human body to pollute the surface of a sample to cause distortion of detection data and the operator to be scratched easily.
In order to solve the technical problems, the technical scheme includes that the device for detecting the hardness of manganese ore comprises a support and a conveyor belt, wherein one side of the support is provided with a lifting mechanism, the other side of the support is provided with a ring clamp device, the lifting mechanism is provided with a traversing mechanism, the bottom of the traversing mechanism is provided with a Vickers hardness tester, the ring clamp device comprises a sliding connecting rod, one end of the connecting rod is provided with an arc-shaped clamping plate, and two sides of the connecting rod are provided with clamping claws which are opened and closed.
In the preferred scheme, both sides at support top all are equipped with the side bearer, and the conveyer belt includes the belt, is equipped with the belt rack on the belt, is equipped with transmission gear on the transfer roller of conveyer belt, is equipped with first motor on the transfer roller.
In the preferred scheme, elevating system includes L type support, and L type support top is equipped with the second motor, and the output of second motor is equipped with the lead screw, and lead screw one side is equipped with the guide arm, is equipped with the slide on the guide arm.
In the preferred scheme, the slide supports and leans on L type support, is equipped with guiding hole and screw hole on the slide, and the guide arm supports and leans on the guiding hole of slide, and the screw rod is connected with the screw hole of slide.
In the preferred scheme, sideslip mechanism is including linking the board, links board and slide and is connected, is equipped with the second lead screw that rotates to be connected on the board that links, and second lead screw one end is equipped with the handle, and vickers hardness appearance top is equipped with the roof, roof and even board sliding connection are equipped with the second screw hole on the roof, and the second screw hole of roof is connected with the second lead screw.
In the preferred scheme, the ring clamp device is arranged on a side frame at one side, a sliding strip is arranged at the bottom of the ring clamp device, the sliding strip of the ring clamp device is in sliding connection with the side frame, and a transverse moving cylinder is arranged at one side of the shell.
In the preferred scheme, the ring clamp device comprises a shell and a guide block, wherein the guide block is in sliding connection with the connecting rod, a sliding block is arranged on the shell, first gears are arranged on two sides of the sliding block, a second gear is arranged at one end of each clamping claw, and the second gear is meshed with the first gears.
In the preferred scheme, the sliding block both sides are equipped with the rack, and rack and first gear engagement, gripper jaw one end are equipped with the pivot, are equipped with the second gear in the pivot of gripper jaw, and the pivot is connected with the casing rotation.
In the preferred scheme, be equipped with the guide slot on the guide block, the connecting rod supports and leans on the guide slot, and connecting rod one end is equipped with the centre gripping cylinder, and the centre gripping cylinder is installed on the casing.
The utility model has the beneficial effects that when manganese ore to be detected is transported to the bottom of the traversing mechanism, the transport of the conveyor belt is stopped, the traversing cylinder is driven to extend the ring clamp device, the clamping cylinder of the ring clamp device is driven to slide the sliding block to extend the arc clamping plate, and simultaneously the sliding block drives the first gears at two sides to rotate so as to enable the second gears to rotate, so that the two clamping claws are opened and closed, the two clamping claws and the arc clamping plate clamp the ore together, and the ore is positioned. The handle is driven to enable the Vickers hardness tester to horizontally move, the second motor is driven to enable the traversing mechanism to ascend and descend, and the Vickers hardness tester is abutted against the surface of the clamped ore to detect the hardness of the ore.
The device has the advantages of simple integral structure and higher automation degree, the two clamping claws and the arc clamping plate clamp the ore together, the ore is stable in position, the hand shake of staff is avoided, the phenomenon that the pressure head of the sclerometer is not good with the surface contact of the ore due to uneven force or the hand shake of the staff is avoided, and the deviation of the test result is caused. Meanwhile, the phenomenon that the operation space of the detection tool is limited and the testing angle and the force cannot be accurately controlled due to the fact that the manganese ore blocks are held by two hands is avoided. The ring clamp device can stably clamp ores, can prevent human sweat or grease from possibly polluting the surface of a sample, and cannot influence the actual contact effect of the sclerometer and the ores. Meanwhile, operators cannot be scratched by sharp edges of manganese ores, and the method has a high popularization value.
Drawings
The utility model is further described below with reference to the drawings and examples;
FIG. 1 is a side view of the overall structure of the present utility model;
FIG. 2 is a side view of a partial structure of the present utility model;
FIG. 3 is a side view of the partial structure of FIG. 1 of the present utility model;
FIG. 4 is a side view of the partial structure of FIG. 2 according to the present utility model;
FIG. 5 is a schematic view of the structure of the ring binder device of the present utility model;
FIG. 6 is a schematic view of a partial structure of the ring binder device of the present utility model;
In the drawing, a bracket 1, a side frame 101, a conveyor belt 2, a first motor 201, a belt 202, a lifting mechanism 3, a guide rod 301, a screw rod 302, a second motor 303, a sliding plate 304, an L-shaped bracket 305, a traversing mechanism 4, a connecting plate 401, a handle 402, a second screw rod 403, a ring clamping device 6, a shell 601, a sliding block 602, a rack 6021, a first gear 603, a clamping claw 604, a second gear 605, a connecting rod 606, an arc-shaped clamping plate 607, a guide block 608, a guide groove 6081, a clamping cylinder 609, a traversing cylinder 7 and a Vickers hardness tester 8.
Detailed Description
Example 1:
As shown in fig. 1-6, the device for detecting hardness of manganese ore comprises a support 1 and a conveyor belt 2, wherein one side of the support 1 is provided with a lifting mechanism 3, the other side of the support 1 is provided with a ring clamp device 6, the lifting mechanism 3 is provided with a traversing mechanism 4, the bottom of the traversing mechanism 4 is provided with a vickers hardness tester 8, the ring clamp device 6 comprises a sliding connecting rod 606, one end of the connecting rod 606 is provided with an arc-shaped clamping plate 607, and two sides of the connecting rod 606 are provided with open-close clamping claws 604. With this structure, the conveyor belt 2 is driven, and the conveyor belt 2 is used for placing the detected manganese ore, the density of the manganese ore is higher, and the weight of the manganese ore with a larger volume is heavier.
When manganese ore to be detected is transported to the bottom of the traversing mechanism 4, the transportation of the conveyor belt 2 is stopped, the traversing cylinder 7 is driven to extend the ring clamp device 6, the clamping cylinder 609 of the ring clamp device 6 is driven to slide the sliding block 602 to extend the arc-shaped clamping plate 607, meanwhile, the sliding block 602 drives the first gears 603 on two sides to rotate so as to enable the second gears 605 to rotate, the two clamping claws 604 are opened and closed, and the two clamping claws 604 and the arc-shaped clamping plate 607 clamp the ore together to position the ore. The handle 402 is driven to horizontally move the vickers hardness tester 8, and the second motor 303 is driven to lift the traversing mechanism 4 so that the vickers hardness tester 8 abuts against the surface of the held ore to detect the hardness of the ore.
The device has the advantages of simple integral structure and higher automation degree, the two clamping claws 604 and the arc clamping plate 607 clamp ores together, the ore positions are stable, the hand-held ores of workers are avoided to be detected, the phenomenon that the pressure head of the hardness tester is not well contacted with the surface of the ores due to hand shake or uneven force of the workers is avoided, and the deviation of the test result is caused. Meanwhile, the phenomenon that the operation space of the detection tool is limited and the testing angle and the force cannot be accurately controlled due to the fact that the manganese ore blocks are held by two hands is avoided. The ring clamp device 6 can stably clamp ores, can prevent human sweat or grease from possibly polluting the surface of a sample, and cannot influence the actual contact effect of the sclerometer and the ores. Meanwhile, operators cannot be scratched by sharp edges of manganese ores.
In the preferred scheme, both sides at the top of support 1 all are equipped with side bearer 101, and conveyer belt 2 includes belt 202, is equipped with the belt rack on the belt 202, is equipped with transmission gear on the transfer roller of conveyer belt 2, is equipped with first motor 201 on the transfer roller. With this structure, the first motor 201 of the conveyor belt 2 is driven to rotate the belt 202, and the conveyor belt 2 is used for placing the manganese ore to be detected, the density of the manganese ore is high, and the weight of the manganese ore with a large volume is heavy. The side frame 101 is of an L-shaped structure, the belt 202 is positioned at the bottom of the side frame 101, the lifting mechanism 3 and the ring clamp device 6 are respectively positioned at two sides of the belt 202, and the bracket 1 penetrates through the belt 202.
When the manganese ore to be detected is transported to the bottom of the traversing mechanism 4, the transportation of the conveyor belt 2 is stopped, and the traversing cylinder 7 is driven to extend the ring clamp device 6.
In the preferred scheme, elevating system 3 includes L type support 305, and L type support 305 top is equipped with second motor 303, and the output of second motor 303 is equipped with lead screw 302, and lead screw 302 one side is equipped with guide arm 301, is equipped with slide 304 on the guide arm 301. With this structure, the second motor 303 is driven to rotate the screw 302 to raise and lower the slide plate 304, to raise and lower the traversing mechanism 4 relative to the L-shaped bracket 305, to adjust the vertical height of the vickers hardness tester 8.
In a preferred embodiment, the sliding plate 304 abuts against the L-shaped support 305, a guide hole and a threaded hole are formed in the sliding plate 304, the guide rod 301 abuts against the guide hole of the sliding plate 304, and the screw rod 302 is connected with the threaded hole of the sliding plate 304. With this structure, the screw 302 is rotatably connected to the L-shaped bracket 305, and the second motor 303 is installed on top of the L-shaped bracket 305.
In the preferred scheme, sideslip mechanism 4 includes link plate 401, link plate 401 is connected with slide 304, is equipped with the second lead screw 403 of rotating connection on the link plate 401, and second lead screw 403 one end is equipped with handle 402, and vickers hardness tester 8 top is equipped with the roof, roof and link plate 401 sliding connection, are equipped with the second screw hole on the roof, and the second screw hole of roof is connected with second lead screw 403. With this configuration, the handle 402 is turned to rotate the second screw 403 to horizontally move the vickers hardness tester 8 with respect to the traverse mechanism 4 to adjust the horizontal position of the vickers hardness tester 8. The second screw 403 is rotatably connected to the connecting plate 401.
In a preferred scheme, the ring clamp device 6 is arranged on the side frame 101 at one side, a sliding strip is arranged at the bottom of the ring clamp device 6, the sliding strip of the ring clamp device 6 is in sliding connection with the side frame 101, and a transverse moving cylinder 7 is arranged at one side of the shell 601. With this structure, the clamping cylinder 609 of the ring clamping device 6 is driven to slide the sliding block 602 so that the arc clamping plate 607 extends, and meanwhile the sliding block 602 drives the first gears 603 on two sides to rotate so that the second gears 605 rotate so that the two clamping claws 604 open and close, so that the two clamping claws 604 and the arc clamping plate 607 clamp the ore together, and the ore is positioned.
In a preferred scheme, the ring clamp device 6 comprises a shell 601 and a guide block 608, the guide block 608 is in sliding connection with the connecting rod 606, a sliding block 602 is arranged on the shell 601, first gears 603 are arranged on two sides of the sliding block 602, a second gear 605 is arranged at one end of each clamping claw 604, and the second gear 605 is meshed with the first gears 603. With this structure, the rotation shaft of the holding claw 604 is rotatably connected to the housing 601.
In a preferred scheme, racks 6021 are arranged on two sides of the sliding block 602, the racks 6021 are meshed with the first gear 603, a rotating shaft is arranged at one end of the clamping claw 604, a second gear 605 is arranged on the rotating shaft of the clamping claw 604, and the rotating shaft is rotationally connected with the shell 601. With this structure, while the holding cylinder 609 is driven, the link 606 slides relative to the guide block 608 while the slide block 602 expands and contracts to rotate the first gear 603 to rotate the second gear 605 to rotate the holding claw 604 relative to the housing 601, and the arc-shaped clamping plate 607 and the two holding claws 604 are opened and closed to clamp the ore by the ring clamp device 6.
In a preferred embodiment, the guide block 608 is provided with a guide groove 6081, the connecting rod 606 abuts against the guide groove 6081, one end of the connecting rod 606 is provided with a clamping cylinder 609, and the clamping cylinder 609 is mounted on the housing 601. With this structure, the ring binder device 6 slides against the side frame 101 on one side to adjust the horizontal position of the ring binder device 6.
The above embodiments are only preferred embodiments of the present utility model, and should not be construed as limiting the present utility model, and the scope of the present utility model should be defined by the claims, including the equivalents of the technical features in the claims. I.e., equivalent replacement modifications within the scope of this utility model are also within the scope of the utility model.