CN223852990U - A napping machine for fabrics - Google Patents

Abstract

The application relates to the field of fluffing machines, and discloses a fluffing machine for cloth, which comprises a machine table and a machine shell arranged and fixed at the top of the machine table, wherein a cloth inlet is formed in the left side wall of the machine shell, a cloth outlet is formed in the right side wall of the machine shell, a hydraulic cylinder is fixedly arranged on the inner wall of the top of the machine shell, a U-shaped frame I is fixedly arranged at the output shaft end of the hydraulic cylinder, an upper fluffing roller is rotatably arranged on the U-shaped frame I, an adjustable bracket positioned below the upper fluffing roller is arranged in the machine shell, a lower fluffing roller and a supporting roller are arranged on the adjustable bracket, and a tension adjusting mechanism positioned at the left side of the upper fluffing roller is arranged in the machine shell. The application has the advantages and effects that the double-sided fluffing processing can be carried out on the cloth, the single-sided fluffing processing can be carried out on the cloth, the universality is good, and the requirements of fluffing processing of different cloths are met.

Description

Fuzzing machine for cloth

Technical Field

The application relates to the technical field of fuzzers, in particular to a fuzzer for cloth.

Background

The fuzzing machine is a device for fuzzing the surface of a cloth, and the fibers on the surface of the cloth are pulled out to form fuzzes through mechanical action, so that the softness, warmth retention property and attractiveness of the cloth are improved. The fluffing roller is a core component of the fluffing machine, the surface of the fluffing roller is covered with needling, and the fiber tail end of the cloth can be pulled out of yarns by controlling the fluffing roller to uniformly cover a layer of fluff on the surface of the cloth, so that the fluffing processing of the cloth is realized.

In the related art, when the fluffer is used, the fluffer can only meet the requirement that the fluffer is poor in universality and cannot meet the requirements of fluffing different fabrics because the fluffer can only meet the requirement of one treatment mode in single-sided fluffing processing or double-sided fluffing processing. Therefore, we propose a fuzzing machine for cloth to solve the above problems.

For example, the cloth fluffer disclosed by the authority bulletin No. CN220789130U comprises a shell, a fluffing mechanism and a cleaning mechanism, wherein the fluffing mechanism is arranged in the shell, when the cloth is required to be fluffed on two sides in the actual production and use process, the cloth can be placed into the shell through a cloth inlet, then the fluffing mechanism is operated, when the cloth passes through the fluffing mechanism, the fluffing mechanism is used for fluffing the two sides of the cloth, then the cloth is discharged through a cloth outlet, when the cloth is required to be cleaned, a first linear driving piece can be operated, the first linear driving piece drives a movable plate to approach the fluffing mechanism, then a water diversion assembly is operated, water is led into the cleaning assembly, and then the cleaning assembly is used for cleaning the fluffing mechanism, so that the fluffing roller can be used for cleaning the cloth more conveniently and efficiently. This prior art can carry out two-sided fluffing processing to the cloth, is inconvenient for carrying out single-sided fluffing processing to the cloth.

For example, the cloth fluffer disclosed by the authority bulletin number CN220266089U comprises a shell, two opposite sides of the shell are provided with material conveying openings, two material conveying opening positions in the shell are provided with traction roller groups, the shell is rotationally provided with fluffing rollers, the upper sides of the fluffing rollers are symmetrically provided with guide rollers, the lower sides of the fluffing rollers are provided with cleaning components, the cleaning components comprise cleaning brushes, mounting rods, screw rods, motors, first supporting rods and second supporting rods, fluff on the fluffing rollers is cleaned through the cleaning components, fluff accumulation on the fluffing rollers is prevented, fluff generated in the fluffer is collected and concentrated through the fluff collecting components, and the fluff is prevented from polluting the working environment. This prior art can carry out single face fuzzing processing to the cloth, is inconvenient for carrying out two-sided fuzzing processing to the cloth.

Disclosure of utility model

The application aims to provide a fluffer for cloth, which has the effects of not only being capable of carrying out double-sided fluffing processing on the cloth, but also carrying out single-sided fluffing processing on the cloth, and has good universality and meeting the requirements of fluffing processing of different cloths.

The technical aim of the application is achieved through the following technical scheme that the napping machine for cloth comprises a machine table and a machine shell which is fixedly arranged at the top of the machine table, wherein a cloth inlet is formed in the left side wall of the machine shell, a cloth outlet is formed in the right side wall of the machine shell, a hydraulic cylinder is fixedly arranged on the inner wall of the top of the machine shell, a U-shaped frame I is fixedly arranged at the output shaft end of the hydraulic cylinder, an upper napping roller is rotatably arranged on the U-shaped frame I, an adjustable support which is arranged below the upper napping roller is arranged in the machine shell, a lower napping roller and a supporting roller are arranged on the adjustable support, and a tension adjusting mechanism which is arranged at the left side of the upper napping roller is arranged in the machine shell.

Through adopting above-mentioned technical scheme, go up the fluffing roller and pass through pneumatic cylinder adjustable height, can adapt to the fluffing demand of different thickness cloth, ensure the precision and the validity of fluffing operation, ensure fluffing quality and effect, utilize adjustable support can rotate the interchange regulation to the position of lower fluffing roller and backing roll, utilize the cooperation of going up fluffing roller and lower fluffing roller jointly to use, can carry out two-sided fluffing processing to the cloth, utilize the cooperation jointly of last fluffing roller and backing roll to use, can carry out single face fluffing processing to the cloth, and then satisfy the demand of different cloth fluffing processing.

The adjustable support comprises a first motor, a rotating shaft, a shaft seat, a connecting seat, a second U-shaped frame and a third U-shaped frame, wherein the first motor is fixedly arranged on the inner wall of the rear side of the shell, the rotating shaft is fixedly arranged at the output shaft end of the first motor, the shaft seat is fixedly arranged on the inner wall of the front side of the shell, the front end of the rotating shaft is rotationally connected with the shaft seat, the connecting seat is fixedly arranged on the rotating shaft in a sleeved mode, the second U-shaped frame and the third U-shaped frame are respectively and fixedly arranged at the top and the bottom of the connecting seat and are symmetrically distributed, the lower fluffing roller is rotationally arranged on the second U-shaped frame and is positioned under the upper fluffing roller, and the supporting roller is rotationally arranged on the third U-shaped frame and is positioned under the lower fluffing roller.

Through adopting above-mentioned technical scheme, motor one is used for controlling the pivot rotation, and then drives connecting seat and installs U type frame two and U type frame three rotation above that for down fluffing roller and backing roll rotate around the pivot, realize down fluffing roller and backing roll's position and rotate the effect of interchange regulation.

The application is further provided with the upper fluffing roller, the lower fluffing roller and the supporting roller which have the same length and size.

Through adopting above-mentioned technical scheme, guaranteed the uniformity of the operation of fuzzing in cloth width direction, reduced the fuzzing flaw that leads to because of the size difference.

The application is further provided with a motor II fixedly arranged on the front side wall of the U-shaped frame I and the front side wall of the U-shaped frame II, and the output shaft ends of the two motors II are fixedly connected with the front end of the upper fluffing roller and the front end of the lower fluffing roller respectively.

Through adopting above-mentioned technical scheme, utilize two motor II can drive respectively and go up the fluffing roller and go down fluffing roller rotation, ensure the validity to cloth fluffing processing.

The application further provides that the tensioning force adjusting mechanism comprises an electric guide rail, an electric sliding seat and a tensioning roller, wherein the electric guide rail is fixedly arranged on the inner wall of the rear side of the shell, the electric sliding seat is slidably arranged on the electric guide rail, and the tensioning roller is rotatably arranged on the electric sliding seat.

Through adopting above-mentioned technical scheme, utilize the sliding connection cooperation of electronic slide on electronic guide rail, can adjust the high position of tensioning roller, and then adjust the tension of cloth at the fuzzing in-process through the tensioning roller, ensure that the cloth fuzzing is even, avoid appearing the excessive or insufficient condition of fuzzing.

The application is further provided with a U-shaped guide rod fixedly arranged on the inner wall of the front side of the shell, a guide sliding seat is sleeved on the U-shaped guide rod in a sliding manner, and the front end of the tensioning roller is rotationally connected with the rear side wall of the guide sliding seat.

Through adopting above-mentioned technical scheme, the setting of U type guide bar and direction slide makes the tensioning roller more stable in the regulation in-process, effectively prevents that cloth from appearing fold, tensile deformation or the inhomogeneous scheduling problem of fuzzing because of tension is unstable, improves product quality.

The application is further characterized in that the top of the shell is fixedly provided with a dust collector, the suction end of the dust collector is fixedly connected with a dust collection pipe, one end of the dust collection pipe extends into the shell and is positioned on the right side of the upper fluffing roller, and the discharge end of the dust collector is fixedly connected with a dust discharge pipe.

By adopting the technical scheme, impurities such as fluff and dust generated in the fluffing process can be timely removed by utilizing the suction force generated when the dust collector operates.

The application is further provided with an observation hole on the front side wall of the shell, and a transparent glass mirror is fixedly arranged in the observation hole.

Through adopting above-mentioned technical scheme, can make operating personnel need not to open the casing and can observe the fluffing processing state of cloth in the casing, the running situation of each roller and whether have abnormal phenomena such as foreign matter card ton directly perceivedly, be convenient for in time discover the problem and adjust or handle, improve production efficiency and reduce trouble downtime.

The application is further provided with a cloth guide roller rotatably arranged on the left outer wall and the right outer wall of the shell through a bracket.

By adopting the technical scheme, the cloth can be effectively guided to stably enter and exit the shell, the friction resistance and the blocking phenomenon of the cloth when entering and leaving the fluffing area are reduced, and the continuity and the high efficiency of the whole fluffing process flow are ensured.

The application is further provided with two vertical guide rods fixedly arranged at the top of the shell, L-shaped plates are sleeved on the two vertical guide rods in a sliding manner, and the bottoms of the two L-shaped plates are fixedly connected with the top of the U-shaped frame I.

Through adopting above-mentioned technical scheme, can make the pneumatic cylinder drive go up the raising roller and go up more steadily, accurately when going up and down, strengthen the stability of equipment overall structure and the reliability of moving part.

The application has at least one of the following beneficial technical effects:

1. According to the application, the height of the upper fluffing roller can be adjusted by utilizing the telescopic characteristic of the hydraulic cylinder, so that the fluffing requirement of cloth with different thickness can be met, the accuracy and the effectiveness of fluffing operation are ensured, and the fluffing quality and effect are ensured.

2. According to the application, the positions of the lower fluffing roller and the supporting roller can be adjusted in a rotary exchange manner by utilizing the adjustable bracket, so that double-sided fluffing processing can be performed on cloth under the common cooperation of the upper fluffing roller and the lower fluffing roller, and single-sided fluffing processing can be performed on cloth under the common cooperation of the upper fluffing roller and the supporting roller, thereby meeting the requirements of fluffing processing of different cloths.

3. According to the application, the tension force of the cloth in the fuzzing process can be adjusted by utilizing the tension force adjusting mechanism, so that the uniform fuzzing of the cloth is ensured, and the situation of excessive fuzzing or insufficient fuzzing is avoided.

4. According to the application, impurities such as fluff and dust generated in the fluffing process are timely absorbed by utilizing the dust collector, the dust collection pipe and the dust discharge pipe, so that the interior of the shell is effectively kept clean, and adverse effects of the impurities on fluffing operation and equipment are prevented.

Drawings

Fig. 1 is a schematic diagram of the front view structure of the present embodiment.

Fig. 2 is a left-hand structural schematic diagram of the present embodiment.

Fig. 3 is a schematic view of a left-hand cross-sectional structure of the present embodiment.

Fig. 4 is a schematic diagram of the assembled structure of the adjustable bracket, the lower fuzzing roller and the support roller.

In the figure, 1, a machine table, 2, a machine shell, 3, a cloth inlet, 4, a cloth outlet, 5, a hydraulic cylinder, 6, a U-shaped frame I, 7, an upper fluffing roller, 8, a lower fluffing roller, 9, a supporting roller, 10, a motor I, 11, a rotating shaft, 12, a shaft seat, 13, a connecting seat, 14, a U-shaped frame II, 15, a U-shaped frame III, 16, a motor II, 17, an electric guide rail, 18, an electric slide seat, 19, a tensioning roller, 20, a U-shaped guide rod, 21, a guide slide seat, 22, a dust collector, 23, a dust collecting pipe, 24, a dust discharging pipe, 25, a transparent glass mirror, 26, a cloth guide roller, 27, a vertical guide rod, 28 and an L-shaped plate.

Detailed Description

Referring to fig. 1, 2, 3 and 4, the present application provides a napping machine for cloth, comprising a machine table 1 and a machine shell 2 mounted and fixed on the top of the machine table 1, wherein a cloth inlet 3 is provided on the left side wall of the machine shell 2, a cloth outlet 4 is provided on the right side wall of the machine shell 2, cloth guide rollers 26 are rotatably mounted on the left side outer wall and the right side outer wall of the machine shell 2 through brackets, and the cloth is effectively guided to smoothly enter and exit the machine shell 2 by using the two cloth guide rollers 26, wherein:

The inner wall of the top of the shell 2 is fixedly provided with a hydraulic cylinder 5, the output shaft end of the hydraulic cylinder 5 is fixedly provided with a U-shaped frame I6, the U-shaped frame I6 is rotatably provided with an upper fluffing roller 7, the top of the shell 2 is fixedly provided with two vertical guide rods 27, the two vertical guide rods 27 are respectively and slidably sleeved with an L-shaped plate 28, the bottoms of the two L-shaped plates 28 are respectively and fixedly connected with the top of the U-shaped frame I6, an adjustable bracket positioned below the upper fluffing roller 7 is arranged in the shell 2, the adjustable bracket is provided with a lower fluffing roller 8 and a supporting roller 9, the adjustable bracket comprises a motor I10, a rotating shaft 11, a shaft seat 12, a connecting seat 13, a U-shaped frame II 14 and a U-shaped frame III 15, the motor I10 is fixedly arranged on the inner wall of the rear side of the shell 2, the motor I10 is a reversible motor, the rotating shaft 11 is fixedly arranged at the output shaft end of the motor I10, the shaft seat 12 is fixedly arranged on the inner wall of the front side of the shell 2, the front end of the rotating shaft 11 is rotationally connected with the shaft seat 12, the connecting seat 13 is fixedly sleeved on the rotating shaft 11, the U-shaped frame II 14 and the U-shaped frame III 15 are respectively fixedly arranged at the top and the bottom of the connecting seat 13 and are symmetrically distributed, the lower fluffing roller 8 is rotationally arranged on the U-shaped frame II 14 and is positioned under the upper fluffing roller 7, the supporting roller 9 is rotationally arranged on the U-shaped frame III 15 and is positioned under the lower fluffing roller 8, and the length sizes of the upper fluffing roller 7, the lower fluffing roller 8 and the supporting roller 9 are the same.

In this embodiment, the front side wall of the first U-shaped frame 6 and the front side wall of the second U-shaped frame 14 are fixedly provided with the second motors 16, the output shaft ends of the second motors 16 are fixedly connected with the front end of the upper fluffing roller 7 and the front end of the lower fluffing roller 8 respectively, and the second motors 16 are motors with the same model and opposite directions.

In this embodiment, be provided with the tensioning force adjustment mechanism that is located the left side of upper fuzzing roller 7 in the casing 2, tensioning force adjustment mechanism includes electric guide rail 17, electric slide 18 and tensioning roller 19, electric guide rail 17 fixed mounting is on the rear side inner wall of casing 2, electric slide 18 slidable mounting is on electric guide rail 17, tensioning roller 19 rotates to be installed on electric slide 18, fixed mounting has U type guide bar 20 on the front side inner wall of casing 2, the slip cover has direction slide 21 on the U type guide bar 20, the front end and the rear side wall rotation of direction slide 21 of tensioning roller 19 are connected.

In this embodiment, the top of the casing 2 is fixedly provided with the dust collector 22, the suction end of the dust collector 22 is fixedly connected with the dust collection pipe 23, one end of the dust collection pipe 23 extends into the casing 2 and is positioned on the right side of the upper fluffing roller 7, the discharge end of the dust collector 22 is fixedly connected with the dust discharge pipe 24, and one end of the dust discharge pipe 24 far away from the dust collector 22 can be connected with an external dust collection box or a dust collection cloth bag, so that the sucked fluff, dust and other impurities are stored in the dust collection box or the dust collection cloth bag.

In this embodiment, the front side wall of the casing 2 is provided with an observation hole, the inside of the observation hole is fixedly provided with a transparent glass mirror 25, the transparent glass mirror 25 can be made of transparent toughened glass, and the transparent glass mirror has good transparency and high strength.

In this embodiment, it should be noted that, the hydraulic cylinder 5, the first motor 10, the second motor 16, the electric rail 17, the electric slide 18, and the vacuum cleaner 22 are all available in the market, and the circuit connection and control thereof are well known in the art, so that they are fully described and will not be described herein.

Through the structure, the working principle of the fuzzing machine for cloth provided by the application is as follows:

When the double-sided fluffing of the cloth is needed, firstly, the cloth enters the machine shell 2 from the cloth inlet 3, passes through the tension roller 19 and passes through the space between the upper fluffing roller 7 and the lower fluffing roller 8, is discharged from the cloth outlet 4, and can be vertically lowered by controlling the hydraulic cylinder 5, so that the upper fluffing roller 7 can be regulated to be in contact with the upper surface of the cloth, and then the two motors II 16 are controlled to operate, so that the upper fluffing roller 7 and the lower fluffing roller 8 can be driven to synchronously and relatively rotate, and when the cloth continuously enters and exits the machine shell 2, the upper fluffing roller 7 and the lower fluffing roller 8 are cooperatively used, so that the double-sided fluffing of the cloth can be realized;

When the double-sided fluffing is required to be carried out on cloth, firstly, a motor I10 is controlled to rotate positively or reversely, an output shaft of the motor I10 drives a rotating shaft 11 to rotate, the rotating shaft 11 drives a connecting seat 13 and a U-shaped frame II 14 and a U-shaped frame III 15 which are arranged on the connecting seat 13 to rotate, so that a lower fluffing roller 8 and a supporting roller 9 rotate around the rotating shaft 11, when the positions of the lower fluffing roller 8 and the supporting roller 9 are rotated and exchanged for 180 DEG (at the moment, the supporting roller 9 is positioned above the lower fluffing roller 8), the motor I10 is stopped, then the cloth enters the shell 2 from a cloth inlet 3, bypasses a tensioning roller 19 and passes through between an upper fluffing roller 7 and the supporting roller 9, is discharged from a cloth outlet 4, the upper fluffing roller 7 is regulated to be in contact with the upper surface of the cloth by controlling a hydraulic cylinder 5 to extend, and then the motor II 16 on the U-shaped frame I6 is controlled to rotate, and the upper fluffing roller 7 can be driven to rotate when the cloth is continuously moved in and out of the shell 2, and the single-sided fluffing operation of the cloth can be realized by the cooperation of the upper fluffing roller 7 and the supporting roller 9;

during the single-sided or double-sided fluffing processing of the cloth, the electric sliding seat 18 can be controlled to slide on the electric guide rail 17 according to the requirement, and the tensioning roller 19 can be controlled to vertically ascend or descend, so that the tensioning force of the cloth can be adjusted, the cloth is ensured to be in a proper tensioning state all the time, and the problems of fluffing effect or cloth deformation caused by improper tension are avoided;

During the single-sided or double-sided fluffing processing of the cloth, the dust collector 22 is started to operate, and impurities such as fluff and dust generated in the fluffing processing process are sucked into the dust collection pipe 23 and discharged through the dust discharge pipe 24, so that the interior of the machine shell 2 can be effectively kept clean, and adverse effects of the impurities on fluffing operation and equipment are prevented.

Claims (10)

1. The utility model provides a fuzzing machine for cloth, its characterized in that includes board (1) and installs casing (2) of fixing at board (1) top, cloth inlet port (3) have been seted up on the left side wall of casing (2), cloth discharge port (4) have been seted up on the right side wall of casing (2), fixed mounting has pneumatic cylinder (5) on the top inner wall of casing (2), the output shaft fixed mounting of pneumatic cylinder (5) has U type frame one (6), install fuzzing roller (7) on the rotation on U type frame one (6), be provided with the adjustable support that is located fuzzing roller (7) below in casing (2), be provided with down fuzzing roller (8) and backing roll (9) on the adjustable support, be provided with the tensioning force adjustment mechanism that is located the left side of last fuzzing roller (7) in casing (2).

2. The napping machine for cloth according to claim 1, wherein the adjustable support comprises a first motor (10), a rotating shaft (11), a shaft seat (12), a connecting seat (13), a second U-shaped frame (14) and a third U-shaped frame (15), the first motor (10) is fixedly arranged on the inner wall of the rear side of the machine shell (2), the rotating shaft (11) is fixedly arranged at the output shaft end of the first motor (10), the shaft seat (12) is fixedly arranged on the inner wall of the front side of the machine shell (2), the front end of the rotating shaft (11) is rotationally connected with the shaft seat (12), the connecting seat (13) is fixedly sleeved on the rotating shaft (11), the second U-shaped frame (14) and the third U-shaped frame (15) are respectively and fixedly arranged at the top and the bottom of the connecting seat (13) in a symmetrical mode, the lower napping roller (8) is rotationally arranged on the second U-shaped frame (14) and is positioned under the upper napping roller (7), and the supporting roller (9) is rotationally arranged under the third U-shaped frame (15).

3. The napping machine for cloth according to claim 2, characterized in that the upper napping roll (7), the lower napping roll (8) and the support roll (9) are provided with the same length dimensions.

4. The fuzzing machine for cloth according to claim 2, wherein the front side wall of the first U-shaped frame (6) and the front side wall of the second U-shaped frame (14) are fixedly provided with a second motor (16), and the output shaft ends of the second motor (16) are fixedly connected with the front ends of the upper fuzzing roller (7) and the lower fuzzing roller (8) respectively.

5. The fuzzing machine for cloth according to claim 1, wherein the tension adjusting mechanism comprises an electric guide rail (17), an electric slide seat (18) and a tension roller (19), the electric guide rail (17) is fixedly arranged on the rear inner wall of the machine shell (2), the electric slide seat (18) is slidably arranged on the electric guide rail (17), and the tension roller (19) is rotatably arranged on the electric slide seat (18).

6. The fuzzing machine for cloth according to claim 5, wherein a U-shaped guide rod (20) is fixedly arranged on the inner wall of the front side of the machine shell (2), a guide sliding seat (21) is sleeved on the U-shaped guide rod (20) in a sliding manner, and the front end of the tensioning roller (19) is rotatably connected with the rear side wall of the guide sliding seat (21).

7. The fuzzing machine for cloth according to claim 1, wherein a dust collector (22) is fixedly arranged at the top of the machine shell (2), a dust collection pipe (23) is fixedly connected to the suction end of the dust collector (22), one end of the dust collection pipe (23) extends into the machine shell (2) and is positioned on the right side of the upper fuzzing roller (7), and a dust discharge pipe (24) is fixedly connected to the discharge end of the dust collector (22).

8. The fuzzing machine for cloth according to claim 1, wherein the front side wall of the machine shell (2) is provided with an observation hole, and a transparent glass mirror (25) is fixedly arranged in the observation hole.

9. The fuzzing machine for cloth according to claim 1, wherein the left side outer wall and the right side outer wall of the machine shell (2) are respectively provided with a cloth guide roller (26) through bracket rotation.

10. The fuzzing machine for cloth according to claim 1, wherein two vertical guide rods (27) are fixedly arranged at the top of the machine shell (2), L-shaped plates (28) are sleeved on the two vertical guide rods (27) in a sliding mode, and the bottoms of the two L-shaped plates (28) are fixedly connected with the top of the U-shaped frame I (6).