CN223848847U - Surface polishing device for steel ball production - Google Patents

Surface polishing device for steel ball production

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Publication number
CN223848847U
CN223848847U CN202520490261.XU CN202520490261U CN223848847U CN 223848847 U CN223848847 U CN 223848847U CN 202520490261 U CN202520490261 U CN 202520490261U CN 223848847 U CN223848847 U CN 223848847U
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CN
China
Prior art keywords
polishing
side support
base body
steel ball
rear side
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CN202520490261.XU
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Chinese (zh)
Inventor
闫蔚
闫森
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Nantong Senwei Steel Ball Co ltd
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Nantong Senwei Steel Ball Co ltd
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Abstract

The utility model provides a surface polishing device for steel ball production, which comprises a mounting seat assembly, a polishing mechanism and a supporting mechanism, wherein the mounting seat assembly comprises a base, a left side bracket, a right side bracket, a rear side bracket and a top plate, the left side bracket and the right side bracket are respectively arranged on two sides of the base, the rear side bracket is arranged on the rear side of the upper end surface of the base, two sides of the rear side bracket are respectively connected with the left side bracket and the right side bracket, the top plate is arranged on the top of the rear side bracket, the polishing mechanism comprises a first polishing assembly, a second polishing assembly and a third polishing assembly, the first polishing assembly and the second polishing assembly are respectively arranged on the left side bracket and the right side bracket, the third polishing assembly is arranged on the rear side bracket, and the supporting mechanism is arranged on the upper end surface of the base.

Description

Surface polishing device for steel ball production
Technical Field
The utility model relates to the technical field of steel ball production equipment, in particular to a surface polishing device for steel ball production.
Background
In the production process of the steel ball, surface polishing is a critical process. The surface quality of the steel ball directly affects the service performance and service life of the steel ball in various mechanical equipment. At present, the traditional steel ball surface polishing device has some defects. For example, part of polishing devices are single in fixing mode for steel balls, are difficult to adapt to polishing requirements for steel balls with different specifications, are easy to displace in the polishing process, so that polishing is uneven, the polishing efficiency of some polishing devices is low, the requirement of mass production cannot be met, and dust generated in the polishing process of some polishing devices is improperly treated, so that not only can the working environment be polluted, but also the physical health of operators can be influenced. Therefore, it is necessary to design a surface polishing device for steel ball production.
Disclosure of Invention
The utility model provides a surface polishing device for steel ball production, which solves the problems of single fixing mode, low polishing efficiency and improper dust treatment of the traditional polishing device, realizes the purpose of rapidly polishing the surface of a steel ball, meets the requirement of mass production, and can also meet the polishing requirements of steel balls with different specifications.
The utility model provides a surface polishing device for steel ball production, which comprises a mounting seat assembly, a polishing mechanism and a supporting mechanism;
The mounting seat assembly comprises a base, a left side bracket, a right side bracket, a rear side bracket and a top plate, wherein the left side bracket and the right side bracket are respectively arranged at two sides of the base, the rear side bracket is arranged at the rear side of the upper end surface of the base, two sides of the rear side bracket are respectively connected with the left side bracket and the right side bracket, and the top plate is arranged at the top of the rear side bracket;
the polishing mechanism is arranged on the rear side bracket;
the supporting mechanism is arranged on the upper end face of the base.
Preferably, the polishing mechanism comprises a first polishing assembly, a second polishing assembly and a third polishing assembly, the first polishing assembly and the second polishing assembly are respectively installed on a left side support and a right side support, the first polishing assembly and the second polishing assembly are completely consistent in structure and comprise a first telescopic hydraulic cylinder, a first installation frame, a first polishing motor and a first circular arc polishing disc, the tail end of the first telescopic hydraulic cylinder is fixed on the left side support and the right side support, the telescopic end of the first telescopic hydraulic cylinder is connected with the first installation frame, the first polishing motor is installed on the first installation frame, a motor shaft of the first polishing motor is in transmission connection with the first circular arc polishing disc, and the third polishing assembly is installed on the rear side support.
Preferably, the third polishing assembly comprises a second telescopic hydraulic cylinder, a second mounting frame, a second polishing motor and a second circular arc polishing disc, the tail end of the second telescopic hydraulic cylinder is fixed on the rear side support, the telescopic end of the second telescopic hydraulic cylinder is connected with the second mounting frame, the second polishing motor is mounted on the second mounting frame, and a motor shaft of the second polishing motor is in transmission connection with the second circular arc polishing disc.
Preferably, the supporting mechanism comprises an upper base body, a lower base body and an adjusting component, the lower base body is fixedly arranged on the upper end face of the base, the upper base body is arranged right above the lower base body, the adjusting component is arranged between the upper base body and the lower base body, the upper base body and the lower base body are arranged between the first grinding component and the second grinding component, a groove is formed in the top of the upper base body and is provided with a conveying belt which is composed of a belt and a plurality of rollers, one end part of one roller is provided with a belt wheel, one side of the upper base body is further provided with a driving motor, the output shaft of the driving motor is provided with a belt wheel, and the belt wheel of the driving motor is in linkage with the belt wheel corresponding to one end of the roller through a transmission belt.
Preferably, the adjusting component comprises an air cylinder, a guide rod and a guide sleeve, wherein the air cylinder is arranged on the upper surface of the lower seat body, a piston rod of the air cylinder is connected with the lower surface of the upper seat body, the guide rod is arranged on the lower surface of the upper seat body in a plurality, the guide sleeve is arranged in the lower seat body in a penetrating mode, and the guide rod and the guide sleeve are in one-to-one correspondence and are in sliding fit.
Preferably, the dust collection assembly further comprises a dust collection cover, a dust collection pipeline and a dust collector, wherein the dust collection cover is arranged above the polishing area and is positioned on the inner side of the top plate, one end of the dust collection pipeline is connected with the dust collection cover, the other end of the dust collection pipeline is connected with the dust collector, and the dust collector is arranged at the outer top of the top plate.
The beneficial effects are that:
(1) The steel ball polishing device is novel in structural design, and the adopted polishing mechanism can be used for rapidly polishing the surface of the steel ball, so that the polishing efficiency is greatly improved compared with the traditional polishing device, the requirement of mass production is met, meanwhile, the steel ball polishing device can also be suitable for the polishing requirements of steel balls with different specifications, and the universality of the steel ball polishing device is greatly improved.
(2) The polishing mechanism adopted by the utility model adopts three groups of polishing assemblies, and the three circular arc polishing discs comprehensively polish the outer wall of the steel ball, so that the polishing requirements of steel balls with various specifications can be met, and the equipment purchasing and maintenance cost is reduced.
(3) The groove at the top of the upper seat body is tightly attached to the steel ball in the supporting mechanism, so that stable support is provided for the steel ball, the problem of uneven polishing caused by the position change of the steel ball is avoided, the whole polishing operation can be performed stably and efficiently, the defective rate is greatly reduced, in addition, the accurate height adjustment can be performed in the vertical direction, the steel balls with different diameters can be easily adapted, and the polishing efficiency of the steel ball is further improved.
(4) The dust collection component adopted by the utility model effectively prevents dust from diffusing in a workshop, and greatly improves the air quality of the working environment.
The foregoing description is only an overview of the technical solutions of the embodiments of the present utility model, and may be implemented according to the content of the specification, so that the technical means of the embodiments of the present utility model can be more clearly understood, and the following specific embodiments of the present utility model are given for clarity and understanding.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for the description of the embodiments will be briefly described below, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a side view of a third abrasive component of the present utility model;
FIG. 3 is a top view of the grinding mechanism of the present utility model;
The numerical control grinding machine is characterized by comprising a base 1, a left side support 2, a right side support 3, a rear side support 4, a top plate 5, a first telescopic hydraulic cylinder 6, a first circular grinding disc 7, a second telescopic hydraulic cylinder 8, a second circular grinding disc 9, a first mounting frame 10, a first grinding motor 11, an upper base 12, a lower base 13, a conveying belt 14, a cylinder 15, a guide rod 16, a guide sleeve 17, a dust hood 18, a dust collection pipeline 19, a dust collector 20, a second mounting frame 21, a second grinding motor 22, a driving motor 23 and a steel ball 24.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs, the terms used in the description of this application are for the purpose of describing particular embodiments only and are not intended to be limiting of the utility model, and the terms "comprising" and "having" and any variations thereof in the description of this utility model and the claims and drawings are intended to cover non-exclusive inclusions.
Furthermore, the terms first, second and the like in the description and in the claims or in the above-described figures, are used for distinguishing between different objects and not for describing a particular sequential order, and may be used to improve one or more of these features either explicitly or implicitly.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and for example, the terms "connected" or "connected" of a mechanical structure may refer to a physical connection, for example, a physical connection may be a fixed connection, for example, a fixed connection by a fixing element, for example, a screw, a bolt, or other fixing element, a physical connection may be a removable connection, for example, a mutually snap-fit or snap-fit connection, and a physical connection may be an integral connection, for example, a welded, bonded, or integrally formed connection. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
In order to make the person skilled in the art better understand the solution of the present utility model, the technical solution of the embodiment of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
Referring to fig. 1-3, the utility model discloses a surface polishing device for steel ball production, which comprises a mounting seat assembly, a polishing mechanism and a supporting mechanism;
The mounting seat assembly comprises a base 1, a left side bracket 2, a right side bracket 3, a rear side bracket 4 and a top plate 5, wherein the left side bracket 2 and the right side bracket 3 are respectively arranged on two sides of the base 1, the rear side bracket 4 is arranged on the rear side of the upper end surface of the base 1, two sides of the rear side bracket 4 are respectively connected with the left side bracket 2 and the right side bracket 3, and the top plate 5 is arranged on the top of the rear side bracket 4;
The polishing mechanism is arranged on the rear side bracket 2;
The supporting mechanism is arranged on the upper end surface of the base 1.
The polishing mechanism comprises a first polishing component, a second polishing component and a third polishing component, wherein the first polishing component and the second polishing component are respectively arranged on a left side support 2 and a right side support 3, the structures of the first polishing component and the second polishing component are completely consistent, the polishing mechanism comprises a first telescopic hydraulic cylinder 6, a first mounting frame 10, a first polishing motor 11 and a first circular arc polishing disc 7, the tail end of the first telescopic hydraulic cylinder 6 is fixed on the left side support 2 and the right side support 3, the telescopic end of the first telescopic hydraulic cylinder 6 is connected with the first mounting frame 10, the first polishing motor 11 is arranged on the first mounting frame 10, a motor shaft of the first polishing motor 11 is in transmission connection with the first circular arc polishing disc 7, the third polishing component is arranged on a rear side support 3, the third polishing component comprises a second telescopic hydraulic cylinder 8, a second mounting frame 21, a second polishing motor 22 and a second circular arc polishing disc 9, the tail end of the second telescopic hydraulic cylinder 8 is fixed on the rear side support 3, the telescopic end of the second telescopic hydraulic cylinder 8 is connected with the second mounting frame 21, the second polishing motor 22 is arranged on the second motor shaft 21, and the motor shaft of the second polishing motor 22 is in transmission connection with the second circular arc polishing disc 9. The polishing mechanism adopted by the utility model adopts three groups of polishing assemblies, and the outer wall of the steel ball 24 is comprehensively polished by the three circular arc polishing discs, so that the polishing requirements of steel balls with various specifications can be met, and the equipment purchasing and maintenance cost is reduced.
The utility model discloses a supporting mechanism, which comprises an upper seat body 12, a lower seat body 13 and an adjusting component, wherein the lower seat body 13 is fixedly arranged on the upper end face of a base 1, the upper seat body 12 is arranged right above the lower seat body 13, the adjusting component is arranged between the upper seat body 12 and the lower seat body 13, the upper seat body 12 and the lower seat body 13 are positioned between a driving grinding wheel 5 and a driven grinding wheel 7, a groove is formed in the top of the upper seat body 12 and is provided with a conveying belt 14, the conveying belt 14 consists of a belt and a plurality of rollers, one end part of one roller is provided with a belt wheel, one side of the upper seat body 12 is also provided with a driving motor 23, an output shaft of the driving motor 23 is provided with a belt wheel, the belt wheel of the driving motor 23 is in linkage with the belt wheel corresponding to one end of the roller through the belt wheel, the adjusting component comprises a cylinder 15, a guide rod 16 and a guide sleeve 17, the cylinder 15 is arranged on the upper surface of the lower seat body 13, a piston rod of the cylinder 15 is connected with the lower surface of the upper seat body 12, the guide rod 16 is arranged on the lower surface of the upper seat body 12, the guide sleeve 17 is provided with a plurality of guide rods and penetrates the guide rods 16 inside the lower seat body 13, and the guide rods 16 are in a one-to-one-to-one sliding fit mode. The groove at the top of the upper seat body in the supporting mechanism is tightly attached to the steel ball, so that stable support is provided for the steel ball, the problem of uneven polishing caused by the position change of the steel ball 24 is avoided, the whole polishing operation can be performed stably and efficiently, the defective rate is greatly reduced, in addition, the accurate height adjustment can be performed in the vertical direction, the steel balls 24 with different diameters can be easily adapted, and the polishing efficiency of the steel ball is further improved.
In addition, the utility model further comprises a dust collection assembly which comprises a dust collection cover 18, a dust collection pipeline 19 and a dust collector 20, wherein the dust collection cover 18 is arranged above the polishing area and is positioned on the inner side of the top plate 3, one end of the dust collection pipeline 19 is connected with the dust collection cover 18, the other end of the dust collection pipeline 19 is connected with the dust collector 20, and the dust collector 20 is arranged on the outer top of the top plate 3. The dust collection assembly effectively prevents dust from diffusing in a workshop, greatly improves the air quality of the working environment, can timely remove dust in a polished area, and avoids secondary pollution caused by reattachment of the dust on the polished surface of the steel ball and influences the surface quality of the steel ball.
The working principle is that when the steel ball 24 is polished, the position of the upper seat body 12 is adjusted by the adjusting component according to the specification of the steel ball 24, and the steel ball 24 is placed on the conveying belt 14 of the upper seat body 12. The first grinding motor 11 and the second grinding motor 22 are started, the first grinding motor 11 drives the first circular arc grinding disc 7 to rotate at a high speed, the second grinding motor 22 drives the second circular arc grinding disc 9 to rotate at a high speed, the first telescopic hydraulic cylinder 6 and the second telescopic hydraulic cylinder 8 are controlled to work respectively, the first telescopic hydraulic cylinder 6 and the second telescopic hydraulic cylinder 8 drive the first circular arc grinding disc 7 and the second circular arc grinding disc 9 to move respectively, meanwhile, the conveying belt 14 drives the driving motor 23 to realize rotation, after the two first circular arc grinding discs 7 and the second circular arc grinding disc 9 are contacted with the steel balls, the steel balls are driven to rotate and grind through the cooperation of the conveying belt, in the grinding process, the dust collection assembly synchronously works, the dust collection cover sucks dust generated by grinding into a dust collection pipeline, and the dust collection treatment is carried out through the dust collector. After finishing polishing, the driving motor and the dust collector are turned off, and the polished steel balls are taken out.
In conclusion, the polishing device is novel in structural design, the adopted polishing mechanism can rapidly polish the surface of the steel ball, compared with a traditional polishing device, the polishing efficiency is greatly improved, the requirement of mass production is met, meanwhile, the polishing device can also adapt to the polishing requirements of steel balls with different specifications, and the universality of the device is greatly improved.
While the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that the foregoing embodiments may be modified or equivalents may be substituted for some of the features thereof, and that the modifications or substitutions do not depart from the spirit and scope of the embodiments of the utility model.

Claims (6)

1. The surface polishing device for steel ball production is characterized by comprising a mounting seat assembly, a polishing mechanism and a supporting mechanism;
The mounting seat assembly comprises a base (1), a left side support (2), a right side support (3), a rear side support (4) and a top plate (5), wherein the left side support (2) and the right side support (3) are respectively arranged on two sides of the base (1), the rear side support (4) is arranged on the rear side of the upper end face of the base (1), two sides of the rear side support (4) are respectively connected with the left side support (2) and the right side support (3), and the top plate (5) is arranged on the top of the rear side support (4);
The polishing mechanism is arranged on the rear side bracket (4);
the supporting mechanism is arranged on the upper end face of the base (1).
2. The surface polishing device for steel ball production according to claim 1, wherein the polishing mechanism comprises a first polishing component, a second polishing component and a third polishing component, the first polishing component and the second polishing component are respectively installed on a left side support (2) and a right side support (3), the first polishing component and the second polishing component are completely consistent in structure and comprise a first telescopic hydraulic cylinder (6), a first installation frame (10), a first polishing motor (11) and a first circular arc polishing disc (7), the tail end of the first telescopic hydraulic cylinder (6) is fixed on the left side support (2) and the right side support (3), the telescopic end of the first telescopic hydraulic cylinder (6) is connected with the first installation frame (10), the first polishing motor (11) is installed on the first installation frame (10), a motor shaft of the first polishing motor (11) is in transmission connection with the first polishing disc (7), and the third polishing component is installed on the rear side support (4).
3. The surface polishing device for steel ball production according to claim 2, wherein the third polishing assembly comprises a second telescopic hydraulic cylinder (8), a second mounting frame (21), a second polishing motor (22) and a second circular arc polishing disc (9), the tail end of the second telescopic hydraulic cylinder (8) is fixed on the rear side support (4), the telescopic end of the second telescopic hydraulic cylinder (8) is connected with the second mounting frame (21), the second polishing motor (22) is mounted on the second mounting frame (21), and a motor shaft of the second polishing motor (22) is in transmission connection with the second circular arc polishing disc (9).
4. The surface polishing device for steel ball production according to claim 1, wherein the supporting mechanism comprises an upper base body (12), a lower base body (13) and an adjusting component, the lower base body (13) is fixedly installed on the upper end face of the base (1), the upper base body (12) is arranged right above the lower base body (13), the adjusting component is installed between the upper base body (12) and the lower base body (13), the upper base body (12) and the lower base body (13) are arranged between the first polishing component and the second polishing component, a groove is formed in the top of the upper base body (12) and is provided with a conveying belt (14) which is composed of a belt and a plurality of rollers, one roller end is provided with a belt wheel, one side of the upper base body (12) is further provided with a driving motor (23), and the belt wheel of the driving motor (23) is linked with the belt wheel at one end of the corresponding roller through a transmission belt.
5. The surface polishing device for steel ball production according to claim 4, wherein the adjusting component comprises an air cylinder (15), a guide rod (16) and a guide sleeve (17), the air cylinder (15) is arranged on the upper surface of the lower base body (13), a piston rod of the air cylinder (15) is connected with the lower surface of the upper base body (12), the guide rod (16) is provided with a plurality of guide rods and is arranged on the lower surface of the upper base body (12), the guide sleeve (17) is provided with a plurality of guide rods and penetrates through the guide rods and is arranged inside the lower base body (13), and the guide rods (16) are in one-to-one correspondence with the guide sleeves (17) in a sliding fit mode.
6. The surface polishing device for steel ball production according to claim 1, further comprising a dust collection assembly comprising a dust collection cover (18), a dust collection pipeline (19) and a dust collector (20), wherein the dust collection cover (18) is arranged above the polishing area and is positioned on the inner side of the top plate (5), one end of the dust collection pipeline (19) is connected with the dust collection cover (18), the other end of the dust collection pipeline is connected with the dust collector (20), and the dust collector (20) is mounted on the outer top of the top plate (5).
CN202520490261.XU 2025-03-20 2025-03-20 Surface polishing device for steel ball production Active CN223848847U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202520490261.XU CN223848847U (en) 2025-03-20 2025-03-20 Surface polishing device for steel ball production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202520490261.XU CN223848847U (en) 2025-03-20 2025-03-20 Surface polishing device for steel ball production

Publications (1)

Publication Number Publication Date
CN223848847U true CN223848847U (en) 2026-01-30

Family

ID=98554712

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202520490261.XU Active CN223848847U (en) 2025-03-20 2025-03-20 Surface polishing device for steel ball production

Country Status (1)

Country Link
CN (1) CN223848847U (en)

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