CN223847957U - High-speed stamping online visual detection code wheel production line - Google Patents
High-speed stamping online visual detection code wheel production lineInfo
- Publication number
- CN223847957U CN223847957U CN202520078162.0U CN202520078162U CN223847957U CN 223847957 U CN223847957 U CN 223847957U CN 202520078162 U CN202520078162 U CN 202520078162U CN 223847957 U CN223847957 U CN 223847957U
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- Prior art keywords
- material receiving
- code wheel
- stamping
- inspection
- visual detection
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Abstract
The utility model discloses a high-speed stamping online visual detection code wheel production line which comprises stamping equipment, visual detection equipment, a finished product table, a code wheel manipulator, a die holder, a chip removing mechanism, a material receiving conveyor belt and a lifting mechanism, wherein the stamping equipment and the finished product table are arranged at the side edge position of the visual detection equipment, the die holder is arranged on a workbench of the stamping equipment, the chip removing mechanism is arranged at the lower position of the die holder, the lifting mechanism is arranged on the visual detection equipment, the material receiving conveyor belt is arranged on the lifting mechanism, one end of the material receiving conveyor belt extends to one side position of the die holder, the other end of the material receiving conveyor belt extends into the visual detection equipment, and the code wheel manipulator is arranged at one side position between the finished product table and the visual detection equipment. The utility model has reasonable structural design, effectively simplifies operation, greatly improves production efficiency and ensures yield while reducing labor intensity.
Description
Technical Field
The utility model relates to the technical field of production lines, in particular to a high-speed stamping online visual detection code wheel production line.
Background
The heat dissipation technology of the computer display card and the processor is generally realized by adopting thin-wall aluminum coiled materials through a high-speed stamping stacking forming process. In view of the production requirements and capacity requirements of multi-sheet aluminum heat sinks, stamping frequencies are as high as hundreds of times per minute. In the process, the die stamping can generate a large amount of waste materials, if the waste materials cannot be removed in time, the waste materials can be accumulated in the lower die plate, further the subsequent stamping operation is interfered, the stamping efficiency is affected, unnecessary pressure can be applied to the surface of the element to be stamped, the deformation is caused, and the quality and the performance of a finished product are finally affected.
In addition, because the number of the produced aluminum radiators is huge, the size precision and the appearance quality of each workpiece are difficult to judge rapidly and accurately only by means of manual visual inspection, defective products are easy to miss, and the overall production efficiency is greatly reduced. After detection, the swinging plate is manually arranged, so that the working efficiency is low and the labor intensity is high.
Disclosure of utility model
Aiming at the defects, the utility model aims to provide the high-speed stamping on-line visual detection code wheel production line which is reasonable in structural design and high in working efficiency.
The utility model provides the technical scheme for realizing the aim that:
The utility model provides a high-speed punching press on-line vision detects code wheel production line, it includes stamping equipment, vision check out test set, finished product platform, code wheel manipulator, die holder, chip removal mechanism, connects material conveyer belt and elevating system, stamping equipment and finished product platform set up the side position of vision check out test set, the die holder sets up on stamping equipment's the workstation, chip removal mechanism sets up the below position of die holder, elevating system sets up on vision check out test set, connect the material conveyer belt to set up on elevating system, connect the one end of material conveyer belt to extend to one side position of die holder, the other end of material conveyer belt extends to in the vision check out test set, the code wheel manipulator sets up one side position between finished product platform and the vision check out test set.
As a preferred scheme of the utility model, the die holder is provided with a plurality of chip discharge ports side by side. The waste generated in the stamping process can be effectively and rapidly discharged, and the accumulation of the waste in the die is avoided, so that the abrasion and failure rate of the die are reduced, and meanwhile, the continuity and stability of stamping are improved.
As a preferable scheme of the utility model, the chip removal mechanism comprises a gear motor, an X-direction supporting rod, a synchronous transmission assembly and a plurality of Y-direction conveying belt assemblies, wherein the plurality of Y-direction conveying belt assemblies are arranged on the X-direction supporting rod at intervals in parallel, the gear motor drives all Y-direction conveying belt assemblies to synchronously run through the synchronous transmission assembly, the Y-direction conveying belt assemblies comprise Y-direction supporting rods, a driving roller, driven rollers, end seats and conveying belt bodies, the two Y-direction supporting rods are arranged on the X-direction supporting rod in parallel, the end seats are arranged at two ends of the Y-direction supporting rod, the driving roller and the driven rollers are arranged on the end seats corresponding to the end seats in a rotating mode, and the conveying belt bodies bypass the driving roller and the driven rollers, so that waste materials can be efficiently collected and conveyed.
As a preferable scheme of the utility model, the visual detection equipment comprises a detection rack, a display control panel and a CCD visual detection device, wherein a detection table is arranged in the middle of the detection rack, the display control panel and the CCD visual detection device are arranged at the upper part of the detection rack, and the display control panel is connected with the CCD visual detection device. The CCD visual detection device can be used for rapidly detecting the workpiece and timely finding out defective products, so that the product quality and the production efficiency are effectively improved.
As a preferable scheme of the utility model, the CCD visual detection device comprises a hanging rod, a hanging plate, a surface light source, a bracket and a CCD visual camera, wherein the upper end of the hanging rod is fixed on the detection rack, the lower end of the hanging rod is connected to the hanging plate, the surface light source is arranged on the lower surface of the hanging plate, the hanging plate is provided with a detection hole, and the position of the CCD visual camera corresponding to the detection hole is arranged on the upper surface of the hanging plate through the bracket.
As a preferable scheme of the utility model, the lifting mechanism comprises a lifting table, a guide rod, a bearing flange and a servo electric cylinder, wherein the bearing flange is arranged on the detection table, the guide rod penetrates through the bearing flange, the lifting table is arranged at the upper end of the guide rod, and the servo electric cylinder is arranged on the bottom surface of the detection table and can drive the lifting table to lift relative to the detection table, so that the lifting action stability is good.
As a preferable scheme of the utility model, the material receiving conveyor belt comprises a material receiving frame, a material receiving motor, a main belt roller, an auxiliary belt roller, a material receiving belt body and a limiting seat, wherein the main belt roller and the auxiliary belt roller are rotatably arranged at two end positions of the material receiving frame, the material receiving belt body winds the main belt roller and the auxiliary belt roller, the material receiving motor is arranged on the material receiving frame and can drive the main belt roller to operate, and the limiting seat is arranged at one end of the material receiving frame, which is close to the visual detection equipment, so that a finished stamping workpiece is rapidly and stably conveyed to the visual detection equipment from a stamping area, and the overall production efficiency is improved.
The utility model has the beneficial effects that the structure design is reasonable, the material receiving conveyor belt is driven to rise to the preset height by the lifting mechanism and is used for receiving the finished product of the punched workpiece punched by the punching equipment, and the waste generated by the punching of the punching equipment can be rapidly discharged by the chip removing mechanism, so that the accumulation of the waste in the die is avoided, the abrasion and failure rate of the die are reduced, and the continuity and stability of the punching are improved. Meanwhile, the finished stamping workpiece is rapidly and stably conveyed to visual detection equipment from a stamping area by a receiving conveyor belt, then the finished stamping workpiece clamp is moved to a detection area of the visual detection equipment by a code wheel manipulator, the finished stamping workpiece is subjected to photographing measurement size and appearance defect detection by a CCD visual detection device, and if the finished stamping workpiece is detected to be qualified, the finished stamping workpiece is moved to a finished product platform and is placed into a plastic sucking disc, so that the purpose of the code wheel is realized, the operation is effectively simplified, the labor intensity is lightened, the production efficiency is greatly improved, and the yield is ensured.
Drawings
Fig. 1 is a schematic perspective view of the present utility model.
Fig. 2 is a schematic structural view of the chip removing mechanism in the present utility model.
Fig. 3 is a schematic structural diagram of the visual inspection apparatus according to the present utility model.
Fig. 4 is a schematic structural diagram of a CCD visual inspection device according to the present utility model.
Fig. 5 is a schematic structural view of a lifting mechanism in the present utility model.
Detailed Description
Referring to fig. 1 to 5, the embodiment of the utility model provides a high-speed stamping online visual detection code wheel production line, which comprises stamping equipment 1, visual detection equipment 2, a finished product table 3, a code wheel manipulator 4, a die holder 5, a chip removal mechanism 6, a material receiving conveyor belt 7 and a lifting mechanism 8.
Stamping equipment 1 and finished product platform 3 set up the side position of visual detection equipment 2, die holder 5 sets up on the workstation of stamping equipment 1, chip removal mechanism 6 sets up the below position of die holder 5, elevating system 8 sets up on visual detection equipment 2, connect material conveyer belt 7 to set up on elevating system 8, connect the one end of material conveyer belt 7 to extend to the one side position of die holder 5, connect the other end of material conveyer belt 7 to in the visual detection equipment 2, code wheel manipulator 4 sets up one side position between finished product platform 3 and visual detection equipment 2 for move the punching press work piece finished product on the material conveyer belt 7 to visual detection equipment 2 and detect, and move to finished product platform 3 or move to the waste product district again after the detection.
The die holder 5 is provided with a plurality of chip removal ports side by side, and the chip removal mechanism 6 is arranged below the chip removal ports. The waste generated in the stamping process can be effectively and rapidly discharged, and the accumulation of the waste in the die is avoided, so that the abrasion and failure rate of the die are reduced, and meanwhile, the continuity and stability of stamping are improved. Specifically, referring to fig. 2, the chip removing mechanism 6 includes a gear motor 61, an X-direction supporting rod 62, a synchronous transmission assembly 63 and a plurality of Y-direction conveying belt assemblies 64, the plurality of Y-direction conveying belt assemblies 64 are arranged on the X-direction supporting rod 62 side by side at intervals, the gear motor 61 drives all the Y-direction conveying belt assemblies 64 to synchronously run through the synchronous transmission assembly 63, the Y-direction conveying belt assemblies 64 include Y-direction supporting rods, a driving roller, a driven roller, end seats and a conveying belt body, the two Y-direction supporting rods are arranged on the X-direction supporting rod 62 side by side, the end seats are arranged at two ends of the Y-direction supporting rod, the driving roller and the driven roller are rotatably arranged on the end seats corresponding to the end seats, and the conveying belt body winds the driving roller and the driven roller. The Y-direction struts are secured to the X-direction struts 62 by means of corner fittings. The fixing mode is simple and reliable, and is convenient to adjust and install. Two the Y is equipped with the slope on the branch to the symmetry and outwards extends the guide swash plate, can smoothly guide the waste material to the conveyer belt body on, has improved waste collection's efficiency. Be equipped with between two Y to branch to the layer board that supports the conveyer belt body provides extra support for the conveyer belt body for the waste material is more steady in the transportation process, has improved waste collection's effect and the reliability of equipment. The synchronous transmission assembly 63 comprises a synchronous shaft, a driving gear and a driven gear, the driven gear is arranged at one end of the driving roller, the synchronous shaft is arranged on the Y-direction supporting rod through a mounting seat, one end of the synchronous shaft is connected with the speed reduction motor 61, and the position of the driving gear corresponding to the driven gear is arranged on the synchronous shaft and meshed with the driven gear. Ensuring that all of the Y-direction conveyor belt assemblies 64 maintain a consistent speed and direction as the waste is transported, thereby improving the efficiency of waste collection and discharge. And the two sides of the chip removal port are provided with partition plates, so that the waste can accurately fall on the conveying belt body.
Referring to fig. 3, the visual inspection apparatus 2 includes an inspection rack 21, a display control panel 22, and a CCD visual inspection device 23, where an inspection table 24 is disposed in a middle position of the inspection rack 21, the display control panel 22 and the CCD visual inspection device 23 are disposed in an upper position of the inspection rack 21, and the display control panel 22 and the CCD visual inspection device 23 are connected. The CCD visual detection device 23 can be used for rapidly detecting the workpiece and timely finding out defective products, so that the product quality and the production efficiency are effectively improved. Specifically, referring to fig. 4, the CCD visual inspection device 23 includes a hanging rod 231, a hanging plate 232, a surface light source 233, a bracket 234 and a CCD visual camera 235, wherein the upper end of the hanging rod 231 is fixed on the inspection rack 21, the lower end of the hanging rod 231 is connected to the hanging plate 232, the surface light source 233 is disposed on the lower surface of the hanging plate 232, the hanging plate 232 is provided with an inspection hole, and the position of the CCD visual camera 235 corresponding to the inspection hole is disposed on the upper surface of the hanging plate 232 through the bracket 234.
Referring to fig. 5, the lifting mechanism 8 includes a lifting platform 81, a guide rod 82, a bearing flange 83 and a servo cylinder 84, the bearing flange 83 is disposed on the detection platform 24, the guide rod 82 passes through the bearing flange 83, the lifting platform 81 is disposed at the upper end of the guide rod 82, and the servo cylinder 84 is disposed on the bottom surface of the detection platform 24 and can drive the lifting platform 81 to perform lifting motion relative to the detection platform 24, so that lifting motion stability is good. The material receiving conveyor belt 7 comprises a material receiving frame 71, a material receiving motor 72, a main belt roller, a secondary belt roller, a material receiving belt body 73 and a limiting seat 74, wherein the main belt roller and the secondary belt roller are rotatably arranged at two ends of the material receiving frame 71, the material receiving belt body 73 winds the main belt roller and the secondary belt roller, the material receiving motor 72 is arranged on the material receiving frame 71 and can drive the main belt roller to operate, and the limiting seat 74 is arranged at one end, close to the visual detection device 2, of the material receiving frame 71, so that a stamped workpiece finished product is rapidly and stably conveyed to the visual detection device 2 from a stamping area, and the overall production efficiency is improved.
During operation, the stamping equipment 1 performs a stamping process, the material receiving conveyor belt 7 is driven to rise to a preset height through the lifting mechanism 8 and is used for receiving a finished product of a stamped workpiece stamped by the stamping equipment 1, and waste generated by stamping by the stamping equipment 1 can be rapidly discharged through the chip removing mechanism 6, so that accumulation of the waste in a die is avoided, the abrasion and failure rate of the die are reduced, and meanwhile, the continuity and stability of stamping are improved. Meanwhile, the finished stamping workpiece is quickly and stably conveyed to the visual inspection device 2 from the stamping area by the material receiving conveyor belt 7, then the finished stamping workpiece clamp is moved to the inspection area of the visual inspection device 2 by the code wheel manipulator 4, the finished stamping workpiece is subjected to photographing measurement size and appearance defect detection by the CCD visual inspection device 23, the finished stamping workpiece is moved to the finished product platform 3 and is placed into the plastic sucking disc if the finished stamping workpiece is detected to be qualified, the purpose of the code wheel is achieved, if the finished stamping workpiece is detected to be unqualified, the defective products are moved to the NG area, the whole operation is simple and convenient, and the working efficiency is high.
Variations and modifications to the above would be obvious to persons skilled in the art to which the utility model pertains from the foregoing description and teachings. Therefore, the utility model is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the utility model should be also included in the scope of the claims of the utility model. In addition, although specific terms are used in the present specification, these terms are used for convenience of description, and do not limit the present utility model in any way, and other production lines using the same or similar technical features are all within the scope of the present utility model.
Claims (7)
1. The utility model provides a high-speed punching press on-line vision detects code wheel production line, its includes stamping equipment, its characterized in that still includes visual detection equipment, finished product platform, code wheel manipulator, die holder, chip removal mechanism, connects material conveyer belt and elevating system, stamping equipment and finished product platform set up the side position of visual detection equipment, the die holder sets up on stamping equipment's the workstation, chip removal mechanism sets up the below position of die holder, elevating system sets up on visual detection equipment, connect the material conveyer belt to set up on elevating system, connect the one end of material conveyer belt to extend to one side position of die holder, connect the other end of material conveyer belt to in the visual detection equipment, the code wheel manipulator sets up one side position between finished product platform and the visual detection equipment.
2. The high-speed stamping on-line vision inspection code wheel production line of claim 1, wherein the die holder is provided with a plurality of chip discharge ports side by side.
3. The high-speed stamping on-line visual inspection code wheel production line according to claim 2, wherein the chip removal mechanism comprises a speed reducing motor, an X-direction supporting rod, a synchronous transmission assembly and a plurality of Y-direction conveying belt assemblies, the plurality of Y-direction conveying belt assemblies are arranged on the X-direction supporting rod at intervals in parallel, the speed reducing motor drives all Y-direction conveying belt assemblies to synchronously operate through the synchronous transmission assembly, the Y-direction conveying belt assemblies comprise Y-direction supporting rods, a driving roller, a driven roller, end seats and a conveying belt body, the two Y-direction supporting rods are arranged on the X-direction supporting rod side by side, the end seats are arranged at two ends of the Y-direction supporting rod, the driving roller and the driven roller are rotatably arranged on the end seats corresponding to the end seats, and the conveying belt body winds the driving roller and the driven roller.
4. The high-speed stamping on-line visual inspection code wheel production line according to claim 1, wherein the visual inspection equipment comprises an inspection rack, a display control panel and a CCD visual inspection device, an inspection table is arranged in the middle of the inspection rack, the display control panel and the CCD visual inspection device are arranged in the upper position of the inspection rack, and the display control panel is connected with the CCD visual inspection device.
5. The online visual inspection code wheel production line for high-speed stamping according to claim 4, wherein the visual inspection comprises a hanging rod, a hanging plate, a surface light source, a support and a CCD visual camera, the upper end of the hanging rod is fixed on the inspection rack, the lower end of the hanging rod is connected to the hanging plate, the surface light source is arranged on the lower surface of the hanging plate, inspection holes are formed in the hanging plate, and the position of the CCD visual camera corresponding to the inspection holes is arranged on the upper surface of the hanging plate through the support.
6. The online visual inspection code wheel production line for high-speed stamping according to claim 4, wherein the lifting mechanism comprises a lifting table, a guide rod, a bearing flange and a servo electric cylinder, the bearing flange is arranged on the inspection table, the guide rod penetrates through the bearing flange, the lifting table is arranged at the upper end of the guide rod, and the servo electric cylinder is arranged on the bottom surface of the inspection table and can drive the lifting table to lift relatively to the inspection table.
7. The high-speed stamping on-line visual inspection code wheel production line according to claim 1, wherein the material receiving conveyor belt comprises a material receiving frame, a material receiving motor, a main belt roller, an auxiliary belt roller, a material receiving belt body and a limiting seat, the main belt roller and the auxiliary belt roller are rotatably arranged at two ends of the material receiving frame, the material receiving belt body winds the main belt roller and the auxiliary belt roller, the material receiving motor is arranged on the material receiving frame and can drive the main belt roller to operate, and the limiting seat is arranged at one end of the material receiving frame close to the visual inspection equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520078162.0U CN223847957U (en) | 2025-01-13 | 2025-01-13 | High-speed stamping online visual detection code wheel production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520078162.0U CN223847957U (en) | 2025-01-13 | 2025-01-13 | High-speed stamping online visual detection code wheel production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223847957U true CN223847957U (en) | 2026-01-30 |
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ID=98552386
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202520078162.0U Active CN223847957U (en) | 2025-01-13 | 2025-01-13 | High-speed stamping online visual detection code wheel production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223847957U (en) |
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2025
- 2025-01-13 CN CN202520078162.0U patent/CN223847957U/en active Active
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