CN223842766U

CN223842766U - A core winding device

Info

Publication number: CN223842766U
Application number: CN202520189964.9U
Authority: CN
Inventors: 杭洲; 焦霞; 张璐
Original assignee: Nantong Hangyuan Machinery Co ltd
Current assignee: Nantong Hangyuan Machinery Co ltd
Priority date: 2025-02-07
Filing date: 2025-02-07
Publication date: 2026-01-27
Anticipated expiration: 2035-02-07

Abstract

This utility model discloses a core winding device, relating to the technical field of core winding equipment. It includes a worktable, a fixed plate fixedly connected to the front top of the worktable, a winding reel rotatably mounted on the right end of the fixed plate, an adjusting component at the rear end of the winding reel, an mounting plate fixedly connected to the rear top of the worktable, a rotating shaft fixedly connected to the right end of the mounting plate, a cylindrical core sleeved on the surface of the rotating shaft, a limiting plate slidably connected to the right end of the rotating shaft, a fixing component at the right end of the limiting plate, and a guiding component on the front side of the cylindrical core. This utility model, by incorporating the adjusting component and the guiding component, utilizes a lifting block to drive the adjusting roller to rise and fall, allowing the device to flexibly adjust the tension during winding according to the type of wire. Combined with the lateral reciprocating movement of the guiding block, the wire is guided during the winding process, ensuring the wire is tightly and evenly wound onto the core surface, thus improving product quality.

Description

Iron core winding equipment

Technical Field

The utility model relates to the technical field of iron core winding equipment, in particular to iron core winding equipment.

Background

The iron core winding equipment is used for manufacturing electronic components such as inductors, transformers, coils and the like, and has the main functions of winding wires on iron cores in a certain mode, and winding directions, winding modes and winding layers of iron cores in different shapes are different.

When the cylindrical iron core is wound, the wire is required to be wound in a spiral manner along the cylindrical surface of the cylindrical iron core, and currently, the conventional winding equipment is difficult to flexibly adjust the tension according to the type of the wire, so that the wire is loose or uneven in winding, and the quality of a product is further affected.

Disclosure of utility model

In order to solve the technical problems, the iron core winding equipment is provided, and the technical scheme solves the problems that when the traditional winding equipment provided in the background art is used, the tension degree is difficult to flexibly adjust according to the type of a wire, the wire is loose or uneven in winding, and the quality of a product is affected.

In order to achieve the above purpose, the utility model adopts the following technical scheme:

The utility model provides an iron core winding equipment, includes the workstation, the top front side fixedly connected with fixed plate of workstation, the right-hand member of fixed plate rotates and installs the reel, the rear end of reel is equipped with adjusting part, the top rear side fixedly connected with mounting panel of workstation, the right-hand member fixedly connected with pivot of mounting panel, the left end fixedly connected with driving motor two of mounting panel, driving motor two's output runs through the lateral wall of mounting panel and with the left end fixed connection of pivot, the surface cover of pivot is equipped with the cylindricality iron core, the right-hand member sliding connection of pivot has the limiting plate, the right-hand member of limiting plate is equipped with the mounting, the right-hand member butt of limiting plate and cylindricality iron core, the front side of cylindricality iron core is equipped with guiding component, the rear end of fixed plate is equipped with cuts off the subassembly.

Optionally, the adjusting part includes a pair of stand, two stand fixed connection is in the top of workstation, two the lift groove has all been seted up to one side that the stand is close to each other, two the inside of lift groove is equal slidable mounting has the lifter, two rotate between the lifter and install the dancer roll, the right side the inside of lift groove rotates and installs the lifting screw, the surface of lifting screw and the inside threaded connection of right side lifter, the right side the top fixed mounting of stand has driving motor one, driving motor one's output runs through the top of stand and with lifting screw's upper end fixed connection.

Optionally, the guide assembly includes a pair of riser, two rotate between the riser and install the lead screw, the lead screw's front and back both sides all are equipped with the slide bar with riser fixed connection, the left side the left end fixed mounting of riser has driving motor III, driving motor III's output runs through the left end of riser and with lead screw's left end fixed connection, lead screw's surface threaded connection has the movable block, both ends all with the surface sliding connection of slide bar around the movable block, the bottom fixedly connected with guide block of movable block, the guide way has been seted up to the bottom of guide block.

Optionally, the mounting includes the connecting block, connecting block fixed connection is in the right-hand member of limiting plate, the right-hand member fixedly connected with a plurality of fastening piece of connecting block, a plurality of the right-hand member fixedly connected with fastening ring of fastening piece, the top threaded connection of fastening ring has fixing bolt.

Optionally, the cutting assembly includes the support, support fixed connection is in the top of workstation, the cutting groove has been seted up to the front side of support, the bottom slidable mounting in cutting groove has the cutter.

Compared with the prior art, the utility model has the beneficial effects that:

1. According to the technical scheme, the adjusting assembly and the guide assembly are arranged, the lifting block is utilized to drive the adjusting roller to lift, so that the device can flexibly adjust the tension degree during winding according to the type of the wire, and then the guide block is matched with the transverse reciprocating movement to guide the wire in the winding process, so that the wire is tightly and uniformly wound on the surface of the iron core, and the quality of a product is improved.

2. This scheme is through being provided with the mounting, utilizes the fastening ring to drive the inseparable laminating of fastening piece at the pivot surface, fixes the position of limiting plate, makes the limiting plate can carry out spacingly to the iron core of different length, and the mounting is easy the dismouting, makes things convenient for the staff to take off it together with the limiting plate jointly, carries out the unloading work to the iron core that the winding finishes, has improved the practicality of device.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a perspective cross-sectional view of the present utility model;

FIG. 3 is an enlarged schematic view of a portion of the structure shown at A in FIG. 1;

fig. 4 is an enlarged schematic view of a portion of the structure at B in fig. 2.

The reference numerals in the figures are:

1. The device comprises a workbench, 2, a fixed plate, 3, a rolling disc, 4, an adjusting component, 41, a stand column, 42, a lifting groove, 43, a lifting block, 44, an adjusting roller, 45, a lifting screw, 46, a first driving motor, 5, a mounting plate, 6, a rotating shaft, 7, a second driving motor, 8, a cylindrical iron core, 9, a limiting plate, 10, a fixing piece, 101, a connecting block, 102, a fastening block, 103, a fastening ring, 104, a fixing bolt, 11, a guiding component, 111, a vertical plate, 112, a guiding screw, 113, a sliding rod, 114, a third driving motor, 115, a moving block, 116, a guiding block, 117, a guiding groove, 12, a cutting component, 121, a bracket, 122, a cutting groove and 123 and a cutter.

Detailed Description

The following description is presented to enable one of ordinary skill in the art to make and use the utility model. The preferred embodiments in the following description are by way of example only and other obvious variations will occur to those skilled in the art.

Referring to FIG. 1, an iron core winding device comprises a workbench 1, a fixing plate 2 is fixedly connected to the front side of the top end of the workbench 1, a winding disc 3 is rotatably arranged at the right end of the fixing plate 2, an adjusting component 4 is arranged at the rear end of the winding disc 3, a mounting plate 5 is fixedly connected to the rear side of the top end of the workbench 1, a rotating shaft 6 is fixedly connected to the right end of the mounting plate 5, a driving motor II 7 is fixedly connected to the left end of the mounting plate 5, the output end of the driving motor II 7 penetrates through the outer side wall of the mounting plate 5 and is fixedly connected with the left end of the rotating shaft 6, a cylindrical iron core 8 is sleeved on the surface of the rotating shaft 6, a limiting plate 9 is slidably connected to the right end of the rotating shaft 6, a fixing piece 10 is arranged at the right end of the limiting plate 9, the left end of the limiting plate 9 is abutted to the right end of the cylindrical iron core 8, the front side of cylindricality iron core 8 is equipped with guide assembly 11, the rear end of fixed plate 2 is equipped with cuts off subassembly 12, during the use, drive dancer roll 44 through elevating block 43 in adjusting assembly 4 and go up and down, adjust the wire tensioning degree when coiling according to the wire type, the coiling in-process, drive guide block 116 along guide screw 112 through movable block 115 in guide assembly 11 and remove, make the wire evenly coil in the iron core surface, after the coiling finishes, cut off the wire with cutter 123 in cutting off subassembly 12, and drive fastening block 102 through fastening ring 103 in mounting 10 and open, take off limiting plate 9, carry out the unloading to the iron core that the coiling finishes, the quality of iron core coiling has been improved, the good performance of product has been guaranteed.

Further, as shown in fig. 2-4, the adjusting assembly 4 comprises a pair of upright posts 41, two upright posts 41 are fixedly connected to the top end of the workbench 1, lifting grooves 42 are formed in one side, which is close to each other, of the two upright posts 41, lifting blocks 43 are slidably mounted in the two lifting grooves 42, an adjusting roller 44 is rotatably mounted between the two lifting blocks 43, a lifting screw 45 is rotatably mounted in the right lifting groove 42, the surface of the lifting screw 45 is in threaded connection with the inner side of the right lifting block 43, a first driving motor 46 is fixedly mounted at the top of the right upright post 41, the output end of the first driving motor 46 penetrates through the top of the upright post 41 and is fixedly connected with the upper end of the lifting screw 45, a guide screw rod 111 is rotatably mounted between the two upright posts 111, a guide screw rod 112 is rotatably mounted on the front side and the rear side of the guide screw rod 112, a sliding rod 113 is fixedly connected with the vertical plate 111, a driving motor three 114 is fixedly mounted on the left end of the left side of the guide screw rod 111, the output end of the driving motor three 114 penetrates through the left end of the vertical plate 111 and is fixedly connected with the left end of the guide screw rod 112, a tensioning block 115 is connected with the surface of the guide screw rod 112, a guide screw rod 116 is rotatably driven by the guide screw rod 116, the guide screw rod 116 is rotatably driven by the guide screw rod 116 is rotatably connected with the guide block 115, and the guide block 45 is rotatably driven by the guide block 116, and the guide block 116 is rotatably moves the guide block 116 is rotatably and is rotatably driven by the guide block 116, the guide wire is uniformly wound on the surface of the iron core by the guide groove 117 at the bottom of the guide block 116.

The mounting 10 includes connecting block 101, connecting block 101 fixed connection is in limiting plate 9's right-hand member, connecting block 101's right-hand member fixedly connected with a plurality of fastening piece 102, a plurality of fastening piece 102's right-hand member fixedly connected with holding ring 103, holding ring 103's top threaded connection has fixing bolt 104, cutting assembly 12 includes support 121, support 121 fixed connection is in workstation 1's top, cutting groove 122 has been seted up to support 121's front side, cutting groove 122's bottom slidable mounting has cutter 123, it tightens up to drive holding ring 103 through screwing fixing bolt 104, holding ring 103 drives holding piece 102 and is close to each other, make holding piece 102 closely laminate and fix at the surface of pivot 6, and then carry out nimble fixing to limiting plate 9's position, make limiting plate 9 can carry out spacingly to the iron core of different length, after the coiling, cut off the wire through cutter 123, reverse rotation fixing bolt 104 alright release fixedly, take down mounting 10 together limiting plate 9, carry out the unloading to the iron core of coiling, and is simple in structure, and convenient operation has improved the practicality of device.

Before the winding machine is used, a cylindrical iron core 8 is sleeved on the surface of a rotating shaft 6, a limiting plate 9 slides to the right end of the cylindrical iron core 8 and is abutted against the cylindrical iron core 8, a fixing bolt 104 is screwed to fix the cylindrical iron core 8, the end of a wire on a winding disc 3 passes through a cutting groove 122, the end of the wire is fixed on one end of the surface of the cylindrical iron core 8 through the top of an adjusting roller 44 and the inside of a guide groove 117, a first driving motor 46 is started, the tension degree is adjusted through the adjusting roller 44, a second driving motor 7 is started, the cylindrical iron core 8 is driven to rotate through the rotating shaft 6 to perform winding work, a third driving motor 114 is started, the guide groove 117 at the bottom of a guide block 116 drives guide to uniformly wind on the surface of the iron core, and after winding is finished, a fixing bolt 104 is reversely rotated, a fixing piece 10 and the limiting plate 117 are taken down together, and the iron core is subjected to blanking.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made therein without departing from the spirit and scope of the utility model, which is defined by the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The iron core winding equipment is characterized by comprising a workbench (1), wherein a fixing plate (2) is fixedly connected to the front side of the top end of the workbench (1), a winding disc (3) is rotatably arranged at the right end of the fixing plate (2), an adjusting component (4) is arranged at the rear end of the winding disc (3), a mounting plate (5) is fixedly connected to the rear side of the top end of the workbench (1), a rotating shaft (6) is fixedly connected to the right end of the mounting plate (5), a driving motor II (7) is fixedly connected to the left end of the mounting plate (5), the output end of the driving motor II (7) penetrates through the outer side wall of the mounting plate (5) and is fixedly connected with the left end of the rotating shaft (6), a cylindrical iron core (8) is sleeved on the surface of the rotating shaft (6), a limiting plate (9) is slidably connected to the right end of the rotating shaft (6), a fixing piece (10) is arranged at the right end of the limiting plate (9), the left end of the limiting plate (9) is abutted to the right end of the cylindrical iron core (8), a guide plate (11) is arranged at the front side of the rotating shaft (8), and a guide plate (12) is arranged at the rear end of the iron core (2).

2. The iron core winding equipment according to claim 1, wherein the adjusting assembly (4) comprises a pair of upright posts (41), the two upright posts (41) are fixedly connected to the top end of the workbench (1), lifting grooves (42) are formed in one sides, close to each other, of the two upright posts (41), lifting blocks (43) are slidably mounted in the two lifting grooves (42), an adjusting roller (44) is rotatably mounted between the two lifting blocks (43), lifting screws (45) are rotatably mounted in the right lifting grooves (42), the surfaces of the lifting screws (45) are in threaded connection with the inner portions of the right lifting blocks (43), a first driving motor (46) is fixedly mounted at the top of the right upright posts (41), and the output end of the first driving motor (46) penetrates through the top of the upright posts (41) and is fixedly connected with the upper ends of the lifting screws (45).

3. The iron core winding equipment according to claim 1, wherein the guide assembly (11) comprises a pair of vertical plates (111), guide screws (112) are rotatably arranged between the two vertical plates (111), sliding rods (113) fixedly connected with the vertical plates (111) are respectively arranged on the front side and the rear side of each guide screw (112), a driving motor III (114) is fixedly arranged at the left end of each vertical plate (111) on the left side, the output end of each driving motor III (114) penetrates through the left end of each vertical plate (111) and is fixedly connected with the left end of each guide screw (112), moving blocks (115) are connected to the surfaces of the corresponding guide screws (112) in a threaded mode, the front ends and the rear ends of the moving blocks (115) are slidably connected with the surfaces of the corresponding sliding rods (113), guide blocks (116) are fixedly connected to the bottoms of the moving blocks (115), and guide grooves (117) are formed in the bottoms of the guide blocks (116).

4. The iron core winding equipment according to claim 1, wherein the fixing piece (10) comprises a connecting block (101), the connecting block (101) is fixedly connected to the right end of the limiting plate (9), the right end of the connecting block (101) is fixedly connected with a plurality of fastening blocks (102), the right end of the fastening blocks (102) is fixedly connected with a fastening ring (103), and the top of the fastening ring (103) is in threaded connection with a fixing bolt (104).

5. The iron core winding apparatus as set forth in claim 1, wherein the cutting assembly (12) comprises a bracket (121), the bracket (121) is fixedly connected to the top of the workbench (1), a cutting groove (122) is formed in the front side of the bracket (121), and a cutter (123) is slidably mounted at the bottom of the cutting groove (122).