CN223829532U - Device for cooling output materials - Google Patents
Device for cooling output materialsInfo
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- CN223829532U CN223829532U CN202423208642.9U CN202423208642U CN223829532U CN 223829532 U CN223829532 U CN 223829532U CN 202423208642 U CN202423208642 U CN 202423208642U CN 223829532 U CN223829532 U CN 223829532U
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Abstract
Description
技术领域Technical Field
本实用新型涉及一种对输出物料进行冷却的装置,尤其涉及一种对输出物料进行冷却的装置。This utility model relates to a device for cooling output materials, and more particularly to a device for cooling output materials.
背景技术Background Technology
PCBA板冷却装置是保障电子设备稳定运行的重要部件,主要应用于电子设备制造领域,可防止PCBA板过热而损坏,同时提高产品可靠性与稳定性,确保电子元件性能稳定发挥。PCBA board cooling devices are important components for ensuring the stable operation of electronic equipment. They are mainly used in the field of electronic equipment manufacturing to prevent PCBA boards from overheating and being damaged, while improving product reliability and stability and ensuring the stable performance of electronic components.
经检索,中国专利公告号为:CN218284057U,一种PCBA线路板回流焊后用的冷却装置,属于回流焊冷却装置领域,包括机架、输送带、导向板、冷却箱、冷气盒和进风管;输送带设置有多个,多个输送带均滑动设置在机架上,机架上设置有用于驱动输送带移动的驱动机构,导向板滑动设置在机架上,导向板位于输送带的上端,导向板与输送带滑动连接,机架上设置有用于驱动导向板移动的推动机构,冷却箱设置在机架上,输送带位于冷却箱的下方,冷气盒设置在冷却箱上,进风管设置在冷气盒上,该实用新型能够方便对PCBA线路板进行降温,使得焊点冷却,但是该设备仅依靠输送带将PCBA线路板输送至冷却箱下方,通过冷气盒和进风管进行冷却,这种散热方式较为单一,且输送带与导向板的组合会影响空气流通,难以快速降低线路板的温度,导致热量散发缓慢。A search revealed Chinese patent publication number CN218284057U, entitled "A Cooling Device for PCBA Circuit Boards After Reflow Soldering," belonging to the field of reflow soldering cooling devices. The device includes a frame, conveyor belts, guide plates, a cooling box, a cold air box, and an air inlet duct. Multiple conveyor belts are slidably mounted on the frame, which is equipped with a drive mechanism for moving the conveyor belts. Guide plates are slidably mounted on the frame, located at the upper end of the conveyor belts and slidably connected to them. A pushing mechanism for moving the guide plates is also provided on the frame. The cooling box is mounted on the frame, with the conveyor belts located below it. The cold air box is mounted on the cooling box, and the air inlet duct is mounted on the cold air box. This invention can conveniently cool PCBA circuit boards, thus cooling the solder joints. However, this device relies solely on the conveyor belts to transport the PCBA circuit boards to the bottom of the cooling box, where they are cooled via the cold air box and air inlet duct. This heat dissipation method is relatively simple, and the combination of the conveyor belts and guide plates affects airflow, making it difficult to quickly reduce the temperature of the circuit boards, resulting in slow heat dissipation.
实用新型内容Utility Model Content
为了弥补以上不足,本实用新型提供了一种对输出物料进行冷却的装置,旨在改善PCBA线路板在使用输送带与导向板的组合会影响空气流通,难以快速降低线路板的温度,导致热量散发缓慢的问题。To overcome the above shortcomings, this utility model provides a device for cooling output materials, aiming to improve the problem that the combination of conveyor belt and guide plate in PCBA circuit boards affects air circulation, making it difficult to quickly reduce the temperature of the circuit boards and resulting in slow heat dissipation.
为了实现上述目的,本实用新型采用了如下技术方案:一种对输出物料进行冷却的装置,包括载板,所述载板的顶壁中部固定连接有外壳体,所述外壳体的顶壁后侧固定连接有两个转轴,两个所述转轴的前侧均固定连接有密封盖,所述外壳体的内壁中上部固定连接有挡板,所述外壳体的内底壁固定连接有散热空心板,所述散热空心板的顶壁等距开设有多个定位槽,所述外壳体的右侧底端固定连接有热交换器,所述热交换器的前侧顶端通过管道与散热空心板的右侧互相连通,所述载板的底壁中部固定连接有散热水箱,所述热交换器的前侧底端通过管道连通在散热水箱的右侧,所述散热水箱的左侧与散热空心板的左侧互相连通,所述散热水箱的底端贯穿并固定连接有多个散热片,所述外壳体的前侧设置有定点散热机构。To achieve the above objectives, the present invention adopts the following technical solution: a device for cooling output materials, comprising a carrier plate, an outer shell fixedly connected to the middle of the top wall of the carrier plate, two rotating shafts fixedly connected to the rear side of the top wall of the outer shell, a sealing cover fixedly connected to the front side of each of the two rotating shafts, a baffle fixedly connected to the upper middle part of the inner wall of the outer shell, a heat dissipation hollow plate fixedly connected to the inner bottom wall of the outer shell, a plurality of positioning grooves equidistantly formed on the top wall of the heat dissipation hollow plate, a heat exchanger fixedly connected to the bottom right side of the outer shell, the top front side of the heat exchanger communicating with the right side of the heat dissipation hollow plate via a pipe, a heat dissipation water tank fixedly connected to the middle of the bottom wall of the carrier plate, the bottom front side of the heat exchanger communicating with the right side of the heat dissipation water tank via a pipe, the left side of the heat dissipation water tank communicating with the left side of the heat dissipation hollow plate, a plurality of heat dissipation fins penetrating and fixedly connected to the bottom of the heat dissipation water tank, and a fixed-point heat dissipation mechanism provided on the front side of the outer shell.
通过上述技术方案:通过外壳体为PCBA板提供封闭空间,热交换器、散热水箱及散热空心板形成循环回路,利用冷却液流动带走热量,加上散热片增强散热,实现了对PCBA板的高效冷却,大幅提高了对PCBA板的冷却效率。The above technical solution provides a closed space for the PCBA board through the outer shell, and the heat exchanger, heat sink and heat dissipation hollow plate form a circulation loop. The coolant flow carries away the heat, and the heat sink enhances the heat dissipation, thus achieving efficient cooling of the PCBA board and greatly improving the cooling efficiency of the PCBA board.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述定点散热机构包括多个进风风扇,多个进风风扇均等距固定安装在外壳体的前侧内壁,所述外壳体的前侧固定连接有多个滤网,所述外壳体的内壁前侧固定连接有引流槽,所述引流槽的顶壁开设有多个导流孔,所述密封盖的底壁固定连接有风箱,所述风箱的前侧连通有多个导风管,多个所述导风管分别与多个导流孔互相卡合,所述风箱的底壁等距开设有多个定点出风孔,多个所述定点出风孔分别设置在多个定位槽的正上方,所述外壳体的后侧内壁等距固定安装有出风风扇。The fixed-point heat dissipation mechanism includes multiple intake fans, which are equidistantly fixedly installed on the front inner wall of the outer casing. Multiple filters are fixedly connected to the front of the outer casing. A flow channel is fixedly connected to the front inner wall of the outer casing. Multiple flow guide holes are opened on the top wall of the flow channel. A wind box is fixedly connected to the bottom wall of the sealing cover. Multiple air guide pipes are connected to the front of the wind box. The multiple air guide pipes are respectively engaged with the multiple flow guide holes. Multiple fixed-point air outlet holes are equidistantly opened on the bottom wall of the wind box. The multiple fixed-point air outlet holes are respectively located directly above the multiple positioning slots. An exhaust fan is fixedly installed equidistantly on the rear inner wall of the outer casing.
通过上述技术方案:通过进风风扇将外部的空气导入风箱内,再从定点出风孔进行排出,由于定点出风孔开设在定位槽的正上方,使空气能够直对PCBA板进行吹风散热,实现了PCBA板的高效散热,降低了能源消耗总量。The above technical solution involves using an intake fan to draw external air into the air box, which is then exhausted through a fixed-point exhaust port. Since the fixed-point exhaust port is located directly above the positioning slot, the air can directly blow air onto the PCBA board for heat dissipation, achieving efficient heat dissipation of the PCBA board and reducing the total energy consumption.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述载板的顶壁前侧固定连接有控制台,所述控制台的顶壁固定安装有多个控制面板。A control console is fixedly connected to the front side of the top wall of the carrier plate, and multiple control panels are fixedly installed on the top wall of the control console.
通过上述技术方案:控制台为控制面板提供安装位置,控制面板可以调节进风风扇、出风风扇的转速和控制热交换器的工作状态,实现对整个冷却装置的参数设置和操作控制。The above technical solution provides an installation location for the control panel, which can adjust the speed of the intake and exhaust fans and control the working status of the heat exchanger, thereby enabling parameter setting and operation control of the entire cooling device.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述外壳体的前侧左端固定连接有转速表,所述转速表与多个进风风扇电性连接。A tachometer is fixedly connected to the front left end of the outer casing, and the tachometer is electrically connected to multiple air intake fans.
通过上述技术方案:转速表与多个进风风扇电性连接,可以实时显示进风风扇的转速,便于操作人员了解进风风扇的工作状态,以便在转速异常时及时进行调整或维修,确保定点散热机构的正常运行。The above technical solution involves electrically connecting the tachometer to multiple intake fans, which allows the intake fan speed to be displayed in real time. This enables operators to understand the working status of the intake fans and make timely adjustments or repairs when the speed is abnormal, ensuring the normal operation of the fixed-point heat dissipation mechanism.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述载板的底壁四个拐角处均固定连接有支腿,多个所述支腿的底端均固定连接有防滑垫。The bottom wall of the carrier plate is fixedly connected to four corners with legs, and the bottom ends of the legs are fixedly connected to anti-slip pads.
通过上述技术方案:支腿对整个冷却装置起到支撑作用,使装置能够稳定地放置在工作场所,防滑垫可以增加支腿与地面之间的摩擦力,防止装置在工作过程中发生滑动。Through the above technical solution: the outriggers support the entire cooling device, enabling the device to be placed stably in the workplace, and the anti-slip mats increase the friction between the outriggers and the ground, preventing the device from sliding during operation.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述密封盖的顶壁前侧开设有隐藏槽,所述隐藏槽的内底壁固定连接有把手。The sealing cover has a hidden groove on the front side of its top wall, and a handle is fixedly connected to the bottom wall of the hidden groove.
通过上述技术方案:隐藏槽用于放置把手,在需要打开密封盖时,操作人员可以通过把手方便地将密封盖掀起,便于放入或取出PCBA板,提高操作的便利性。The above technical solution allows for the placement of a handle in the hidden slot. When the sealing cover needs to be opened, the operator can easily lift the cover using the handle to insert or remove the PCBA board, thus improving operational convenience.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
所述密封盖的底壁外侧固定连接有密封圈,所述挡板的顶壁开设有密封槽,所述密封圈与密封槽互相卡合。A sealing ring is fixedly connected to the outer side of the bottom wall of the sealing cover, and a sealing groove is provided on the top wall of the baffle. The sealing ring and the sealing groove are engaged with each other.
通过上述技术方案:当密封盖关闭时,密封圈与密封槽互相卡合,形成良好的密封效果,防止外界灰尘和杂质进入外壳体内部,影响冷却效果,同时也可以避免冷却过程中的热量散失,提高冷却效率。The above technical solution allows the sealing ring and sealing groove to engage when the sealing cover is closed, creating a good sealing effect. This prevents external dust and impurities from entering the housing and affecting the cooling effect. It also avoids heat loss during the cooling process and improves cooling efficiency.
作为上述技术方案的进一步描述:As a further description of the above technical solution:
多个所述散热片均呈等距整列式排列,多个所述散热片均互相交叉式固定连接。The heat sinks are arranged in an equidistant row and are fixedly connected to each other in a cross manner.
通过上述技术方案:散热片呈等距整列式排列且互相交叉式固定连接,能够增大与空气的接触面积,提高散热效率,散热水箱中的热量通过散热片快速散发到周围空气中,从而保证冷却液在循环过程中能够持续有效地吸收PCBA板产生的热量。The above technical solution involves heat sinks arranged in an equidistant, interlocking pattern, which increases the contact area with air and improves heat dissipation efficiency. The heat in the water tank is quickly dissipated into the surrounding air through the heat sinks, thus ensuring that the coolant can continuously and effectively absorb the heat generated by the PCBA board during circulation.
本实用新型具有如下有益效果:This utility model has the following beneficial effects:
1、本实用新型中,通过外壳体为PCBA板提供封闭空间,热交换器、散热水箱及散热空心板形成循环回路,利用冷却液流动带走热量,加上散热片增强散热,实现了对PCBA板的高效冷却,大幅提高了对PCBA板的冷却效率。1. In this utility model, the outer shell provides a closed space for the PCBA board, and the heat exchanger, heat sink and heat dissipation hollow plate form a circulation loop. The coolant flow carries away the heat, and the heat sink enhances the heat dissipation, thus achieving efficient cooling of the PCBA board and greatly improving the cooling efficiency of the PCBA board.
2、本实用新型中,通过进风风扇将外部的空气导入风箱内,再从定点出风孔进行排出,由于定点出风孔开设在定位槽的正上方,使空气能够直对PCBA板进行吹风散热,实现了PCBA板的高效散热,降低了能源消耗总量。2. In this utility model, external air is introduced into the air box by an intake fan and then discharged from the fixed air outlet. Since the fixed air outlet is opened directly above the positioning groove, the air can directly blow air onto the PCBA board for heat dissipation, thereby achieving efficient heat dissipation of the PCBA board and reducing the total energy consumption.
附图说明Attached Figure Description
图1为本实用新型提出的一种对输出物料进行冷却的装置的立体图;Figure 1 is a perspective view of a device for cooling output materials according to the present invention;
图2为本实用新型提出的一种对输出物料进行冷却的装置的正视图;Figure 2 is a front view of a device for cooling output materials according to the present invention;
图3为本实用新型提出的一种对输出物料进行冷却的装置定点散热机构的结构示意图;Figure 3 is a schematic diagram of the fixed-point heat dissipation mechanism of the device for cooling output materials proposed in this utility model.
图4为本实用新型提出的一种对输出物料进行冷却的装置的侧视图;Figure 4 is a side view of a device for cooling output materials according to the present invention;
图5为本实用新型提出的一种对输出物料进行冷却的装置进风风扇的结构示意图。Figure 5 is a schematic diagram of the air intake fan of a device for cooling output materials proposed in this utility model.
图例说明:Legend:
1、载板;2、定点散热机构;201、进风风扇;202、滤网;203、引流槽;204、导流孔;205、风箱;206、导风管;207、定点出风孔;208、出风风扇;3、外壳体;4、转轴;5、密封盖;6、挡板;7、散热空心板;8、定位槽;9、热交换器;10、散热水箱;11、散热片;12、控制台;13、控制面板;14、转速表;15、支腿;16、防滑垫;17、隐藏槽;18、把手;19、密封圈;20、密封槽。1. Carrier plate; 2. Fixed-point heat dissipation mechanism; 201. Intake fan; 202. Filter screen; 203. Drainage channel; 204. Guide hole; 205. Air box; 206. Air duct; 207. Fixed-point air outlet; 208. Exhaust fan; 3. Outer shell; 4. Shaft; 5. Sealing cover; 6. Baffle; 7. Heat dissipation hollow plate; 8. Positioning groove; 9. Heat exchanger; 10. Cooling water tank; 11. Heat sink; 12. Control console; 13. Control panel; 14. Tachometer; 15. Support leg; 16. Anti-slip pad; 17. Concealed groove; 18. Handle; 19. Sealing ring; 20. Sealing groove.
具体实施方式Detailed Implementation
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
参照图1、图3和图4,本实用新型提供的一种实施例:一种对输出物料进行冷却的装置,包括载板1,载板1的顶壁中部固定连接有外壳体3,外壳体3为整个冷却装置提供一个相对封闭的空间,从而保证冷却过程的稳定性,为其他部件提供安装和保护空间,确保冷却工作在相对稳定的环境中进行,外壳体3的顶壁后侧固定连接有两个转轴4,两个转轴4的前侧均固定连接有密封盖5,密封盖5可以通过转轴4打开或关闭,方便放入或取出PCBA板,便于操作,提高装置的使用便利性,外壳体3的内壁中上部固定连接有挡板6,挡板6可以起到一定的分隔和保护作用,对内部结构进行分隔,增加装置的安全性和稳定性,外壳体3的内底壁固定连接有散热空心板7,散热空心板7为PCBA板提供直接的散热接触面积,提高冷却效率,散热空心板7的顶壁等距开设有多个定位槽8,定位槽8可以方便地放置PCBA板,使其与散热空心板7充分接触,确保PCBA板在冷却过程中的位置稳定,提高冷却效果,外壳体3的右侧底端固定连接有热交换器9,热交换器9将从散热空心板7中吸收的热量进行交换,实现热量的高效转移,保证冷却循环的持续进行,热交换器9的前侧顶端通过管道与散热空心板7的右侧互相连通,载板1的底壁中部固定连接有散热水箱10,热交换器9的前侧底端通过管道连通在散热水箱10的右侧,散热水箱10的左侧与散热空心板7的左侧互相连通,使得冷却液在这个回路中不断循环流动,带走PCBA板产生的热量,通过构建冷却循环系统,持续为PCBA板降温,散热水箱10的底端贯穿并固定连接有多个散热片11,散热片11可以进一步增强散热效果;Referring to Figures 1, 3, and 4, one embodiment of this utility model provides a device for cooling output materials, including a carrier plate 1. A housing 3 is fixedly connected to the middle of the top wall of the carrier plate 1. The housing 3 provides a relatively enclosed space for the entire cooling device, ensuring the stability of the cooling process and providing installation and protection space for other components, ensuring that the cooling operation takes place in a relatively stable environment. Two rotating shafts 4 are fixedly connected to the rear side of the top wall of the housing 3. Sealing covers 5 are fixedly connected to the front side of each of the two rotating shafts 4. The sealing covers 5 can be opened or closed through the rotating shafts 4, facilitating the insertion or removal of PCBA boards, simplifying operation, and improving the ease of use of the device. A baffle 6 is fixedly connected to the upper middle part of the inner wall of the housing 3. The baffle 6 provides a certain degree of separation and protection, dividing the internal structure and increasing the safety and stability of the device. A heat dissipation hollow plate 7 is fixedly connected to the inner bottom wall of the housing 3. The heat dissipation hollow plate 7 provides a direct heat dissipation contact area for the PCBA boards, improving cooling efficiency. Multiple positioning slots 8 are equidistantly provided on the top wall of the 7. The positioning slots 8 can conveniently place the PCBA board and make it fully contact the heat dissipation hollow plate 7, ensuring the stability of the PCBA board during the cooling process and improving the cooling effect. A heat exchanger 9 is fixedly connected to the bottom right side of the outer shell 3. The heat exchanger 9 exchanges the heat absorbed from the heat dissipation hollow plate 7 to achieve efficient heat transfer and ensure the continuous cooling cycle. The top front side of the heat exchanger 9 is connected to the right side of the heat dissipation hollow plate 7 through a pipe. A heat dissipation water tank 10 is fixedly connected to the middle of the bottom wall of the carrier plate 1. The bottom front side of the heat exchanger 9 is connected to the right side of the heat dissipation water tank 10 through a pipe. The left side of the heat dissipation water tank 10 is connected to the left side of the heat dissipation hollow plate 7, so that the coolant continuously circulates in this loop, carrying away the heat generated by the PCBA board. By constructing a cooling circulation system, the PCBA board is continuously cooled. Multiple heat sinks 11 are connected through and fixedly connected to the bottom of the heat dissipation water tank 10. The heat sinks 11 can further enhance the heat dissipation effect.
具体的,载板1起到支撑整个装置的作用,载板1的顶壁中部固定连接的外壳体3为冷却过程提供了一个相对封闭的空间,外壳体3的顶壁后侧固定连接的两个转轴4以及与转轴4前侧固定连接的密封盖5,可以在需要时打开或关闭,以便放入或取出PCBA板,外壳体3的内壁中上部固定连接的挡板6可以起到一定的分隔和保护作用,外壳体3内底壁固定连接的散热空心板7的顶壁等距开设有多个定位槽8,可以方便地放置PCBA板,使其与散热空心板7充分接触,提高冷却效果,外壳体3的右侧底端固定连接的热交换器9通过管道与散热空心板7的右侧互相连通,当装置工作时,热交换器9将从散热空心板7中吸收的热量进行交换,载板1的底壁中部固定连接的散热水箱10则通过管道与热交换器9和散热空心板7形成一个循环回路,热交换器9的前侧底端通过管道连通在散热水箱10的右侧,散热水箱10的左侧与散热空心板7的左侧互相连通,使得冷却液在这个回路中不断循环流动,带走PCBA板产生的热量,散热水箱10的底端贯穿并固定连接有多个散热片11,可以进一步增强散热效果,大幅提高了PCBA板冷却效率,从而缩短整体生产线周期时间。Specifically, the carrier plate 1 supports the entire device. The outer shell 3, fixedly connected to the middle of the top wall of the carrier plate 1, provides a relatively enclosed space for the cooling process. Two rotating shafts 4, fixedly connected to the rear side of the top wall of the outer shell 3, and a sealing cover 5 fixedly connected to the front side of the rotating shafts 4, can be opened or closed as needed to insert or remove PCBA boards. The baffle 6, fixedly connected to the upper part of the inner wall of the outer shell 3, provides a certain degree of separation and protection. The top wall of the heat dissipation hollow plate 7, fixedly connected to the bottom inner wall of the outer shell 3, has multiple positioning grooves 8 evenly spaced, which facilitates the placement of PCBA boards, ensuring full contact between them and the heat dissipation hollow plate 7, thus improving the cooling effect. The heat exchanger 9, fixedly connected to the bottom right side of the outer shell 3, is connected via pipes. The heat exchanger 9 is connected to the right side of the heat dissipation hollow plate 7. When the device is working, the heat exchanger 9 will exchange the heat absorbed from the heat dissipation hollow plate 7. The heat dissipation water tank 10, which is fixedly connected to the middle of the bottom wall of the carrier plate 1, forms a circulation loop with the heat exchanger 9 and the heat dissipation hollow plate 7 through pipes. The bottom front end of the heat exchanger 9 is connected to the right side of the heat dissipation water tank 10 through pipes. The left side of the heat dissipation water tank 10 is connected to the left side of the heat dissipation hollow plate 7, so that the coolant continuously circulates in this loop, carrying away the heat generated by the PCBA board. Multiple heat sinks 11 are connected through and fixedly connected to the bottom end of the heat dissipation water tank 10, which can further enhance the heat dissipation effect, greatly improve the cooling efficiency of the PCBA board, and thus shorten the overall production line cycle time.
参照图2、图3和图5,定点散热机构2包括多个进风风扇201,多个进风风扇201均等距固定安装在外壳体3的前侧内壁,进风风扇201可以将外界空气吸入装置内部,外壳体3的前侧固定连接有多个滤网202,滤网202可以对吸入的空气进行过滤,外壳体3的内壁前侧固定连接有引流槽203,引流槽203可以将进风风扇201吸入的空气进行引导,引流槽203的顶壁开设有多个导流孔204,导流孔204可以将引流槽203内的空气导向风箱205,密封盖5的底壁固定连接有风箱205,风箱205可以对空气进行暂存和分配,风箱205的前侧连通有多个导风管206,多个导风管206分别与多个导流孔204互相卡合,导风管206可以将空气从导流孔204导入风箱205,风箱205的底壁等距开设有多个定点出风孔207,多个定点出风孔207分别设置在多个定位槽8的正上方,定点出风孔207可以将空气直接吹向PCBA板进行定点散热,外壳体3的后侧内壁等距固定安装有出风风扇208,出风风扇208可以将经过PCBA板后的热空气排出装置;Referring to Figures 2, 3, and 5, the fixed-point heat dissipation mechanism 2 includes multiple intake fans 201, which are equidistantly fixedly installed on the front inner wall of the outer casing 3. The intake fans 201 draw outside air into the device. Multiple filters 202 are fixedly connected to the front of the outer casing 3 to filter the intake air. A guide channel 203 is fixedly connected to the front inner wall of the outer casing 3 to guide the air drawn in by the intake fans 201. Multiple guide holes 204 are provided on the top wall of the guide channel 203 to guide the air in the guide channel 203 to the air box 205. The bottom wall of the sealing cover 5 is fixedly connected to... The air box 205 can temporarily store and distribute air. The front side of the air box 205 is connected to multiple air guide pipes 206, which are respectively engaged with multiple guide holes 204. The air guide pipes 206 can guide air from the guide holes 204 into the air box 205. The bottom wall of the air box 205 is provided with multiple fixed-point air outlet holes 207 at equal intervals. The multiple fixed-point air outlet holes 207 are respectively set directly above multiple positioning slots 8. The fixed-point air outlet holes 207 can blow air directly onto the PCBA board for fixed-point heat dissipation. The rear inner wall of the outer casing 3 is fixedly installed with an exhaust fan 208 at equal intervals. The exhaust fan 208 can exhaust the hot air after passing through the PCBA board.
具体的,多个进风风扇201均等距固定安装在外壳体3的前侧内壁,进风风扇201工作时将外界的空气吸入外壳体3内部,外壳体3的前侧固定连接有多个滤网202,可以对吸入的空气进行过滤,防止灰尘等杂质进入装置内部,外壳体3的内壁前侧固定连接有引流槽203,引流槽203可以将进风风扇201吸入的空气进行引导,引流槽203的顶壁开设有多个导流孔204,密封盖5的底壁固定连接有风箱205,风箱205的前侧连通有多个导风管206,多个导风管206分别与多个导流孔204互相卡合,这样引流槽203内的空气就可以通过导流孔204和导风管206进入风箱205,风箱205的底壁等距开设有多个定点出风孔207,多个定点出风孔207分别设置在多个定位槽8的正上方,使得空气能够直接吹向放置在定位槽8内的PCBA板进行定点散热,外壳体3的后侧内壁等距固定安装有出风风扇208,出风风扇208可以将经过PCBA板后的热空气排出外壳体3,通过这样的空气循环流动,实现对PCBA板的高效定点散热,同时由于该散热方式较为精准,降低了能源消耗总量,有助于节能减排目标达成。Specifically, multiple intake fans 201 are equidistantly fixedly installed on the front inner wall of the outer casing 3. When the intake fans 201 are working, they draw outside air into the outer casing 3. Multiple filters 202 are fixedly connected to the front of the outer casing 3 to filter the intake air and prevent dust and other impurities from entering the device. A guide channel 203 is fixedly connected to the front inner wall of the outer casing 3 to guide the air drawn in by the intake fans 201. Multiple guide holes 204 are provided on the top wall of the guide channel 203. A wind box 205 is fixedly connected to the bottom wall of the sealing cover 5. Multiple air guide pipes 206 are connected to the front of the wind box 205. The multiple air guide pipes 206 are respectively engaged with the multiple guide holes 204. Air in the sample drainage channel 203 can enter the air box 205 through the guide hole 204 and the air duct 206. The bottom wall of the air box 205 is provided with multiple fixed-point air outlet holes 207 at equal intervals. The multiple fixed-point air outlet holes 207 are respectively set directly above the multiple positioning slots 8, so that the air can be blown directly onto the PCBA board placed in the positioning slot 8 for fixed-point heat dissipation. The rear inner wall of the outer shell 3 is fixedly installed with an exhaust fan 208 at equal intervals. The exhaust fan 208 can exhaust the hot air after passing through the PCBA board to the outer shell 3. Through such air circulation, efficient fixed-point heat dissipation of the PCBA board is achieved. At the same time, because this heat dissipation method is more precise, the total energy consumption is reduced, which helps to achieve the goal of energy conservation and emission reduction.
参照图1,载板1的顶壁前侧固定连接有控制台12,控制台12为整个装置的操作控制提供集中位置,控制台12的顶壁固定安装有多个控制面板13,控制面板13用于设置和调整装置的运行参数,外壳体3的前侧左端固定连接有转速表14,转速表14用于实时显示进风风扇201的转速,转速表14与多个进风风扇201电性连接,载板1的底壁四个拐角处均固定连接有支腿15,支腿15对整个装置起到支撑作用,多个支腿15的底端均固定连接有防滑垫16,防滑垫16可以增加装置与放置面之间的摩擦力,防止装置滑动;Referring to Figure 1, a control console 12 is fixedly connected to the front side of the top wall of the carrier plate 1. The control console 12 provides a centralized position for the operation and control of the entire device. Multiple control panels 13 are fixedly installed on the top wall of the control console 12. The control panels 13 are used to set and adjust the operating parameters of the device. A tachometer 14 is fixedly connected to the front left end of the outer casing 3. The tachometer 14 is used to display the speed of the air intake fan 201 in real time. The tachometer 14 is electrically connected to multiple air intake fans 201. Support legs 15 are fixedly connected to the four corners of the bottom wall of the carrier plate 1. The support legs 15 support the entire device. Anti-slip pads 16 are fixedly connected to the bottom of multiple support legs 15. The anti-slip pads 16 can increase the friction between the device and the placement surface and prevent the device from sliding.
具体的,控制台12为控制面板13提供安装位置,控制面板13可以调节进风风扇201、出风风扇208的转速和控制热交换器9的工作状态,实现对整个冷却装置的参数设置和操作控制,转速表14与多个进风风扇201电性连接,可以实时显示进风风扇201的转速,便于操作人员了解进风风扇201的工作状态,以便在转速异常时及时进行调整或维修,确保定点散热机构2的正常运行,支腿15对整个冷却装置起到支撑作用,使装置能够稳定地放置在工作场所,防滑垫16可以增加支腿15与地面之间的摩擦力,防止装置在工作过程中发生滑动。Specifically, the control console 12 provides an installation location for the control panel 13. The control panel 13 can adjust the speed of the intake fan 201 and the exhaust fan 208 and control the working status of the heat exchanger 9, realizing parameter setting and operation control of the entire cooling device. The tachometer 14 is electrically connected to multiple intake fans 201 and can display the speed of the intake fans 201 in real time, so that the operator can understand the working status of the intake fans 201 and make timely adjustments or repairs when the speed is abnormal, ensuring the normal operation of the fixed-point heat dissipation mechanism 2. The support legs 15 provide support for the entire cooling device, so that the device can be placed stably in the workplace. The anti-slip pads 16 can increase the friction between the support legs 15 and the ground and prevent the device from sliding during operation.
参照图1、图2和图3,密封盖5的顶壁前侧开设有隐藏槽17,隐藏槽17用于放置把手18,隐藏槽17的内底壁固定连接有把手18,把手18方便打开密封盖5,密封盖5的底壁外侧固定连接有密封圈19,密封圈19起到密封作用,挡板6的顶壁开设有密封槽20,密封槽20与密封圈19配合实现密封,密封圈19与密封槽20互相卡合,多个散热片11均呈等距整列式排列,等距整列式排列的散热片11利于散热,多个散热片11均互相交叉式固定连接,交叉式固定连接增强散热片11的稳定性;Referring to Figures 1, 2, and 3, a hidden groove 17 is provided on the front side of the top wall of the sealing cover 5. The hidden groove 17 is used to place the handle 18. The handle 18 is fixedly connected to the inner bottom wall of the hidden groove 17. The handle 18 makes it easy to open the sealing cover 5. A sealing ring 19 is fixedly connected to the outer side of the bottom wall of the sealing cover 5. The sealing ring 19 plays a sealing role. A sealing groove 20 is provided on the top wall of the baffle 6. The sealing groove 20 cooperates with the sealing ring 19 to achieve a seal. The sealing ring 19 and the sealing groove 20 are interlocked. Multiple heat sinks 11 are arranged in an equidistant row. The equidistant row arrangement of heat sinks 11 is conducive to heat dissipation. Multiple heat sinks 11 are fixedly connected to each other in a cross manner. The cross-fixed connection enhances the stability of the heat sinks 11.
具体的,隐藏槽17用于放置把手18,在需要打开密封盖5时,操作人员可以通过把手18方便地将密封盖5掀起,便于放入或取出PCBA板,提高操作的便利性,当密封盖5关闭时,密封圈19与密封槽20互相卡合,形成良好的密封效果,防止外界灰尘和杂质进入外壳体3内部,影响冷却效果,同时也可以避免冷却过程中的热量散失,提高冷却效率,散热片11呈等距整列式排列且互相交叉式固定连接,能够增大与空气的接触面积,提高散热效率,散热水箱10中的热量通过散热片11快速散发到周围空气中,从而保证冷却液在循环过程中能够持续有效地吸收PCBA板产生的热量,维持冷却装置的稳定运行。Specifically, the hidden groove 17 is used to house the handle 18. When it is necessary to open the sealing cover 5, the operator can easily lift the sealing cover 5 through the handle 18 to facilitate the insertion or removal of the PCBA board, thus improving the convenience of operation. When the sealing cover 5 is closed, the sealing ring 19 and the sealing groove 20 engage with each other to form a good sealing effect, preventing external dust and impurities from entering the interior of the outer casing 3 and affecting the cooling effect. At the same time, it can also prevent heat loss during the cooling process and improve the cooling efficiency. The heat sink 11 is arranged in an equidistant row and is fixedly connected to each other in a cross manner, which can increase the contact area with the air and improve the heat dissipation efficiency. The heat in the heat sink 10 is quickly dissipated into the surrounding air through the heat sink 11, thereby ensuring that the coolant can continuously and effectively absorb the heat generated by the PCBA board during the circulation process and maintain the stable operation of the cooling device.
工作原理:载板1起到支撑整个装置的作用,载板1的顶壁中部固定连接的外壳体3为冷却过程提供了一个相对封闭的空间,外壳体3的顶壁后侧固定连接的两个转轴4以及与转轴4前侧固定连接的密封盖5,可以在需要时打开或关闭,以便放入或取出PCBA板,外壳体3的内壁中上部固定连接的挡板6可以起到一定的分隔和保护作用,外壳体3内底壁固定连接的散热空心板7的顶壁等距开设有多个定位槽8,可以方便地放置PCBA板,使其与散热空心板7充分接触,提高冷却效果,外壳体3的右侧底端固定连接的热交换器9通过管道与散热空心板7的右侧互相连通,当装置工作时,热交换器9将从散热空心板7中吸收的热量进行交换,载板1的底壁中部固定连接的散热水箱10则通过管道与热交换器9和散热空心板7形成一个循环回路,热交换器9的前侧底端通过管道连通在散热水箱10的右侧,散热水箱10的左侧与散热空心板7的左侧互相连通,使得冷却液在这个回路中不断循环流动,带走PCBA板产生的热量,散热水箱10的底端贯穿并固定连接有多个散热片11,可以进一步增强散热效果;Working Principle: The carrier plate 1 supports the entire device. The outer shell 3, fixedly connected to the middle of the top wall of the carrier plate 1, provides a relatively enclosed space for the cooling process. Two rotating shafts 4, fixedly connected to the rear side of the top wall of the outer shell 3, and a sealing cover 5 fixedly connected to the front side of the rotating shafts 4, can be opened or closed as needed to insert or remove PCBA boards. The baffle 6, fixedly connected to the upper middle part of the inner wall of the outer shell 3, provides a certain degree of separation and protection. The top wall of the heat dissipation hollow plate 7, fixedly connected to the bottom inner wall of the outer shell 3, has multiple positioning grooves 8 evenly spaced, which facilitates the placement of PCBA boards, ensuring full contact with the heat dissipation hollow plate 7 and improving the cooling effect. The bottom right side of the outer shell 3... The heat exchanger 9, which is fixedly connected to the end, is interconnected with the right side of the heat dissipation hollow plate 7 through a pipe. When the device is working, the heat exchanger 9 exchanges the heat absorbed from the heat dissipation hollow plate 7. The heat dissipation water tank 10, which is fixedly connected to the middle of the bottom wall of the carrier plate 1, forms a circulation loop with the heat exchanger 9 and the heat dissipation hollow plate 7 through a pipe. The front bottom end of the heat exchanger 9 is connected to the right side of the heat dissipation water tank 10 through a pipe. The left side of the heat dissipation water tank 10 is interconnected with the left side of the heat dissipation hollow plate 7, so that the coolant continuously circulates in this loop, carrying away the heat generated by the PCBA board. Multiple heat sinks 11 are connected through and fixedly connected to the bottom end of the heat dissipation water tank 10, which can further enhance the heat dissipation effect.
并且,多个进风风扇201均等距固定安装在外壳体3的前侧内壁,进风风扇201工作时将外界的空气吸入外壳体3内部,外壳体3的前侧固定连接有多个滤网202,可以对吸入的空气进行过滤,防止灰尘等杂质进入装置内部,外壳体3的内壁前侧固定连接有引流槽203,引流槽203可以将进风风扇201吸入的空气进行引导,引流槽203的顶壁开设有多个导流孔204,密封盖5的底壁固定连接有风箱205,风箱205的前侧连通有多个导风管206,多个导风管206分别与多个导流孔204互相卡合,这样引流槽203内的空气就可以通过导流孔204和导风管206进入风箱205,风箱205的底壁等距开设有多个定点出风孔207,多个定点出风孔207分别设置在多个定位槽8的正上方,使得空气能够直接吹向放置在定位槽8内的PCBA板进行定点散热,外壳体3的后侧内壁等距固定安装有出风风扇208,出风风扇208可以将经过PCBA板后的热空气排出外壳体3。Furthermore, multiple intake fans 201 are equidistantly fixedly installed on the front inner wall of the outer casing 3. When the intake fans 201 are working, they draw outside air into the outer casing 3. Multiple filters 202 are fixedly connected to the front of the outer casing 3 to filter the intake air and prevent dust and other impurities from entering the device. A guide channel 203 is fixedly connected to the front of the inner wall of the outer casing 3 to guide the air drawn in by the intake fans 201. Multiple guide holes 204 are opened on the top wall of the guide channel 203. A wind box 205 is fixedly connected to the bottom wall of the sealing cover 5. The front of the wind box 205 is connected to multiple guide holes. The air duct 206 and multiple air guide ducts 206 are respectively engaged with multiple air guide holes 204, so that the air in the air guide groove 203 can enter the air box 205 through the air guide holes 204 and air guide ducts 206. Multiple fixed-point air outlet holes 207 are equally spaced on the bottom wall of the air box 205. The multiple fixed-point air outlet holes 207 are respectively set directly above the multiple positioning slots 8, so that the air can be blown directly onto the PCBA board placed in the positioning slot 8 for fixed-point heat dissipation. The exhaust fan 208 is fixedly installed at equal intervals on the rear inner wall of the outer shell 3. The exhaust fan 208 can exhaust the hot air after passing through the PCBA board to the outer shell 3.
最后应说明的是:以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,尽管参照前述实施例对本实用新型进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本实用新型的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
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