Support stamping forming die
Technical Field
The application relates to the technical field of automobile accessories, in particular to a bracket stamping forming die.
Background
The press forming die is a process equipment for press forming, which is a tool for separating or plastically deforming a material by applying pressure to the material using a die mounted on a press machine, thereby obtaining a part of a desired shape and size, and its working principle is based on the basic principle of press forming, and the material is deformed to be expected by the pressure by the specific shape and structure of the die, for example, in the manufacture of automobiles, many metal parts such as a car body panel, a car door, a bracket, etc. are manufactured by the press forming die. Generally consists of an upper die and a lower die,
However, in conventional carrier stamping dies, the movement of the carrier and the stamping process tend to be relatively independent. For example, the bracket may be first placed in a mold for stamping, then manually removed and moved to the next processing location after completion, or moved using a simpler mechanical device, but it is difficult to achieve an exact fit with the stamping action. This results in failure to perform punching operations such as surface notching at the same time in the moving process of the support, which reduces the processing efficiency and makes it difficult to ensure the processing accuracy. Because the position of the bracket may deviate during multiple manual interventions or imprecise movements, affecting the quality of the stamping.
It is necessary to provide a bracket press forming die to solve the above-mentioned problems.
It should be noted that the above information disclosed in this background section is only for understanding the background of the inventive concept and, therefore, it may contain information that does not constitute prior art.
Disclosure of utility model
The utility model aims to provide a bracket stamping forming die for solving the problems in the prior art.
The technical scheme adopted for solving the technical problems is as follows:
The support stamping forming die comprises a fixed die assembly and a movable die assembly, wherein the fixed die assembly and the movable die assembly are used for support stamping, the top surface of the fixed die assembly is in sliding connection with the movable die assembly, a pushing device is fixedly arranged on one side of the fixed die assembly, the pushing device comprises an intermittent motion mechanism, a transmission mechanism and a pushing plate, the intermittent motion mechanism provides intermittent linear motion for the pushing plate through the transmission mechanism, and the pushing plate is in sliding connection between the fixed die assembly and the movable die assembly;
And a material guide device is fixedly arranged on the other side of the fixed die assembly.
Preferably, the intermittent motion mechanism includes driving motor, runner, rotating plate, pawl and ratchet, one side fixed mounting of cover half subassembly has the fixed plate, the top surface fixedly connected with mount of fixed plate, driving motor fixed mounting is on the bottom lateral wall of mount, the bottom rotation of mount is connected with the runner, the one side of runner is concave arcwall face, driving motor's output shaft and the pivot fixed mounting of runner, the middle part of rotating plate is articulated with the lateral wall of mount, the pulley is installed in the bottom rotation of rotating plate, the pulley rolls on the surface of runner, the other end and the pawl of rotating plate are articulated, the ratchet rotates at the top of mount and is connected, the pawl is contradicted with the tooth's socket slip on the ratchet lateral wall.
Preferably, the transmission mechanism comprises a bevel gear transmission mechanism, a moving block, a threaded rod and a limiting rod, wherein a rotating shaft of the ratchet wheel is connected with an input end of the bevel gear transmission mechanism in a key manner, an output end of the bevel gear transmission mechanism is fixedly arranged at one end of the threaded rod, a threaded groove is formed in a penetrating mode in the side wall of the moving block, the side wall of the threaded rod is in threaded connection with the threaded groove, sliding holes are respectively formed in two ends of the moving block, the side wall of the limiting rod is in sliding connection in the sliding holes, one end of the limiting rod is fixedly arranged on the side wall of a vertical plate respectively, a limiting disc is fixedly arranged at the other end of the limiting rod, the vertical plate is vertically fixed on the top surface of the fixing plate, and the end face of the moving block is fixedly connected with the pushing plate.
Preferably, the material guiding device comprises a bottom plate, support columns, support frames and sliding rollers, wherein the bottom plate is fixedly arranged on the side wall of the other side of the fixed die assembly, the top surface of the bottom plate is fixedly arranged with the support frames through the support columns respectively, and two ends of the sliding rollers are rotatably connected on the inner side wall of the support frames through bearings.
Preferably, the cover half subassembly includes lower bolster, positioning cylinder, shaping platform, guide post and waste bin, four corners of top surface of lower bolster do not fixed mounting have the positioning cylinder, the shaping platform sets up on the top surface of lower bolster, the top surface of shaping platform is equipped with and is used for the support to pass through the passageway, is located fixed mounting has the guide post on the top surface of the shaping platform of passageway both sides, the spout has been seted up to the lateral wall of guide post.
Preferably, the movable mould assembly comprises an upper mould plate, a positioning rod, a mounting plate, a movable plate and a spring, wherein the positioning rod is fixedly arranged at four corners of the bottom surface of the upper mould plate, the bottom of the positioning rod is respectively in sliding connection with the inside of a positioning cylinder, the mounting plate is fixedly arranged at the bottom surface of the upper mould plate, a sliding rod is fixedly arranged at the four corners of the bottom surface of the mounting plate, a limiting hole is respectively arranged at the four corners of the movable plate, the sliding rod is in sliding connection in the limiting hole, a plurality of equidistant mounting holes are correspondingly arranged at one surface of the movable plate opposite to the mounting plate, the spring is arranged in the mounting hole, a yielding groove is formed in the bottom surface of the movable plate in a penetrating manner, a stamping part for stamping a support is fixedly arranged at the bottom surface of the mounting plate, and the stamping parts are respectively in the yielding groove in sliding connection.
Preferably, the waste groove is arranged at the top surface processing position of the forming table, and penetrates through the bottom surface of the lower template, and the bottom of the stamping part is in sliding connection with the waste groove.
Preferably, a limit post is fixedly arranged on one side of the top surface of the lower template, and the limit post is abutted against the bottom surface of the upper template.
The beneficial effects of the application are as follows:
1. The intermittent linear motion of the pushing plate can be accurately controlled through the intermittent motion mechanism and the transmission mechanism of the pushing device, so that the bracket can be accurately moved to a proper position in the stamping process. Meanwhile, the positioning cylinder of the fixed die assembly is matched with the positioning rod of the movable die assembly, and the sliding roller of the guide device is used for guiding, so that the position precision of the support in the moving and stamping processes is guaranteed, the machining precision and stability are improved, and the quality of the notching of the surface of the support is higher.
2. Meanwhile, the support stamping forming die disclosed by the application realizes the simultaneous stamping and moving of the support, organically combines the stamping and moving actions, the pushing device automatically pushes the support to move, the guide device guides the support to smoothly pass through the die, the manual intervention is reduced, the automation degree of processing is improved, and the support can be continuously stamped without frequently manually placing and moving the support, so that the processing efficiency is greatly improved.
In addition to the objects, features and advantages described above, the present application has other objects, features and advantages. The present application will be described in further detail with reference to the drawings.
Drawings
The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this specification, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
FIG. 1 is an overall schematic diagram of a bracket stamping forming die of the present utility model;
FIG. 2 is a schematic view of a moving module assembly according to the present utility model;
FIG. 3 is a schematic diagram of a front view of a movable mold assembly according to the present utility model;
FIG. 4 is a schematic view of a stationary mold assembly of the present utility model;
FIG. 5 is a schematic diagram of a pushing device according to the present utility model;
FIG. 6 is a schematic diagram of a transmission mechanism according to the present utility model;
Fig. 7 is a schematic structural diagram of a material guiding device according to the present utility model.
Wherein, each reference sign in the figure:
1. A stationary mold assembly; 11 parts of lower templates, 12 parts of positioning cylinders, 13 parts of forming tables, 14 parts of guide posts, 15 parts of waste tanks;
2. the movable die assembly, the upper die plate, the positioning rod, the mounting plate, the movable plate, the stamping part, the spring and the positioning rod are respectively arranged on the movable die assembly, the upper die plate and the positioning rod;
3. The device comprises a pushing device, 31, a fixed plate, 32, a fixed frame, 33, a driving motor, 34, a rotating wheel, 35, a rotating plate, 36, a pawl, 37, a ratchet wheel, 38, a bevel gear transmission mechanism, 39, a moving block, 310, a limiting rod, 311, a pushing plate, 312, a thread groove, 313, a threaded rod, 314, a sliding hole, 315 and a vertical plate;
4. 41 parts of a material guiding device, 42 parts of a bottom plate, 43 parts of a supporting column, 43 parts of a supporting frame, 44 parts of a sliding roller;
5. and (3) a bracket.
Detailed Description
It should be noted that, without conflict, the embodiments of the present application and features of the embodiments may be combined with each other. The application will be described in detail below with reference to the drawings in connection with embodiments.
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, shall fall within the scope of the application.
Referring to fig. 1-7, embodiments of the present utility model are provided:
As shown in fig. 1, a support stamping forming die comprises a fixed die assembly 1 and a movable die assembly 2 for stamping a support 5, wherein the top surface of the fixed die assembly 1 is in sliding connection with the movable die assembly 2, one side of the fixed die assembly 1 is fixedly provided with a pushing device 3, the pushing device 3 comprises an intermittent motion mechanism, a transmission mechanism and a pushing plate 311, the intermittent motion mechanism provides intermittent linear motion for the pushing plate 311 through the transmission mechanism, and the pushing plate 311 is in sliding connection between the fixed die assembly 1 and the movable die assembly 2;
The fixed die assembly 1 and the movable die assembly 2 cooperate to carry out stamping processing of the support 5, the pushing device 3 provides intermittent pushing for the support 5 to enable the support 5 to move, the guiding device 4 guides the support 5 to move, the movable die assembly 2 slides on the fixed die assembly 1 to realize stamping action, a die can orderly carry out stamping processing of the support 5, the movement of the support 5 is combined with the stamping action, and the automation degree and efficiency of the processing are improved.
Specifically, as shown in fig. 5 and 6, the intermittent motion mechanism includes a driving motor 33, a rotating wheel 34, a rotating plate 35, a pawl 36 and a ratchet wheel 37, wherein a fixed plate 31 is fixedly installed on one side of the fixed mold assembly 1, a fixed frame 32 is fixedly connected to the top surface of the fixed plate 31, the driving motor 33 is fixedly installed on the bottom side wall of the fixed frame 32, the rotating wheel 34 is rotatably connected to the bottom of the fixed frame 32, one surface of the rotating wheel 34 is in a concave arc surface, an output shaft of the driving motor 33 is fixedly installed with a rotating shaft of the rotating wheel 34, the middle part of the rotating plate 35 is hinged to the side wall of the fixed frame 32, a pulley is rotatably installed at the bottom of the rotating plate 35, the pulley rolls on the surface of the rotating wheel 34, the other end of the rotating plate 35 is hinged to the pawl 36, the ratchet wheel 37 is rotatably connected to the top of the fixed frame 32, and the pawl 36 is in sliding contact with a tooth groove on the side wall of the ratchet wheel 37.
When the rotary wheel type power transmission mechanism is used, the driving motor 33 is started to drive the rotary wheel 34 to rotate, the concave arc-shaped surface of the rotary wheel 34 enables the pulley at the bottom of the rotary plate 35 to roll, the rotary plate 35 further rotates around a hinge point with the side wall of the fixed frame 32, the pawl 36 at the other end of the rotary plate 35 pushes the ratchet wheel 37 to rotate by one tooth pitch, intermittent rotation is achieved, continuous rotation of the motor is converted into intermittent rotation of the ratchet wheel 37, and intermittent power input is provided for a follow-up transmission mechanism.
The transmission mechanism comprises a bevel gear transmission mechanism 38, a moving block 39, a threaded rod 313 and a limiting rod 310, wherein a rotating shaft of the ratchet wheel 37 is in key connection with an input end of the bevel gear transmission mechanism 38, an output end of the bevel gear transmission mechanism 38 is fixedly arranged at one end of the threaded rod 313, a threaded groove 312 is formed in a penetrating mode in the side wall of the moving block 39, the side wall of the threaded rod 313 is in threaded connection with the threaded groove 312, sliding holes 314 are respectively formed in two ends of the moving block 39, the side wall of the limiting rod 310 is in sliding connection in the sliding holes 314, one end of the limiting rod 310 is fixedly arranged on the side wall of a vertical plate 315, a limiting disc is fixedly arranged at the other end of the limiting rod 310, the vertical plate 315 is vertically fixed on the top surface of the fixed plate 31, and the end surface of the moving block 39 is fixedly connected with a pushing plate 311.
When the ratchet wheel 37 rotates, the rotating shaft drives the input end of the bevel gear transmission mechanism 38 to rotate through key connection, the bevel gear transmission mechanism 38 transmits power to the threaded rod 313 to enable the threaded rod 313 to rotate, the threaded rod 313 is in threaded connection with the threaded groove 312 on the moving block 39, the moving block 39 moves linearly along the threaded rod 313 when the threaded rod 313 rotates, the limiting rod 310 limits the moving direction of the moving block 39 to ensure the linear movement of the moving block 39, the moving block 39 drives the pushing plate 311 to move, intermittent rotation of the ratchet wheel 37 is converted into intermittent linear movement of the pushing plate 311, and power is transmitted to the pushing plate 311 from the intermittent movement mechanism, so that pushing action on the support 5 is achieved.
As shown in fig. 7, the other side of the fixed mold assembly 1 is fixedly provided with a material guiding device 4, the material guiding device 4 comprises a bottom plate 41, a support column 42, a support frame 43 and a sliding roller 44, the bottom plate 41 is fixedly arranged on the side wall of the other side of the fixed mold assembly 1, the top surface of the bottom plate 41 is fixedly arranged with the support frame 43 through the support column 42 respectively, and two ends of the sliding roller 44 are rotatably connected on the inner side wall of the support frame 43 through bearings.
The support 5 moves to the guide device 4 under the pushing of the pushing plate 311, the support 5 is in contact with the sliding roller 44, and the support 5 moves on the top surface of the support frame 43 under the rolling action of the sliding roller 44, so that the support 5 keeps a stable movement track in the moving process, the damage of the surface of the support 5 caused by friction and other factors is reduced, the processing quality of the support 5 is improved, and meanwhile, the overall working efficiency of the die is also improved.
It should be noted that, as shown in fig. 4, the fixed mold assembly 1 includes a lower template 11, a positioning cylinder 12, a molding table 13, a guide post 14 and a waste trough 15, the four corners of the top surface of the lower template 11 are respectively and fixedly provided with the positioning cylinder 12, the molding table 13 is arranged on the top surface of the lower template 11, the top surface of the molding table 13 is provided with a channel for the bracket 5 to pass through, the top surface of the molding table 13 positioned on two sides of the channel is fixedly provided with the guide post 14, the side wall of the guide post 14 is provided with a chute, the processing position of the top surface of the molding table 13 is provided with the waste trough 15, the waste trough 15 penetrates to the bottom surface of the lower template 11, one side of the top surface of the lower template 11 is fixedly provided with a limit post, and the limit post is in conflict with the bottom surface of the upper template 21.
The support 5 is placed in the channel position on the forming table 13 through the chute on the guide post 14, the locating rod 22 of the movable die assembly 2 is inserted into the locating cylinder 12, the movable die assembly 2 and the fixed die assembly 1 are located, the stamping part 25 descends under the action of the movable die assembly 2 to stamp the support 5, waste materials generated by stamping are discharged through the waste material groove 15, locating and supporting are provided for the support 5, the processing position of the support 5 is determined, meanwhile, a channel is provided for discharging the waste materials, and smooth proceeding of the stamping process is guaranteed.
As shown in fig. 2 and 3, the movable die assembly 2 comprises an upper die plate 21, a positioning rod 22, a mounting plate 23, a movable plate 24 and a spring 26, wherein the positioning rod 22 is fixedly arranged at four corners of the bottom surface of the upper die plate 21, the bottom of the positioning rod 22 is respectively and slidably connected with the inside of the positioning cylinder 12, the mounting plate 23 is fixedly arranged at the bottom surface of the upper die plate 21, sliding rods are fixedly arranged at four corners of the bottom surface of the mounting plate 23, limiting holes are respectively arranged at four corners of the movable plate 24, the sliding rods are slidably connected in the limiting holes, a plurality of equidistant mounting holes are correspondingly arranged at one surface of the movable plate 24 opposite to the mounting plate 23, the spring 26 is arranged in the mounting holes, a yielding groove is formed in the bottom surface of the movable plate 24 in a penetrating manner, a stamping part 25 for stamping the support 5 is fixedly arranged at the bottom surface of the mounting plate 23, the stamping part 25 is slidably connected in the yielding groove 15, and the bottom of the stamping part 25 is slidably connected in the waste material groove 15.
The upper template 21 descends under the pressure effect, the locating rod 22 is inserted into the locating cylinder 12 to achieve locating, the mounting plate 23 drives the stamping part 25 to descend, the stamping part 25 penetrates through the yielding groove of the movable plate 24 to stamp the support 5, the spring 26 plays a role in buffering and resetting in the stamping process, after stamping is completed, the upper template 21 ascends, the spring 26 enables the movable plate 24 to reset, stamping action on the support 5 is achieved, stability and safety of the stamping process are guaranteed through buffering and resetting functions of the spring 26, and meanwhile the design of the movable plate 24 can protect the stamping part 25 and the support 5 to a certain extent.
The above description is only of the preferred embodiments of the present application and is not intended to limit the present application, but various modifications and variations can be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.