Automatic intraductal equipment of polishing of vision location
Technical Field
The utility model belongs to the field of pipe polishing, and particularly relates to a visual positioning automatic pipe polishing device.
Background
Sanding is a surface modification technique, generally referred to as a process that alters the physical properties of the surface of a material by friction with the aid of a roughened object, primarily to achieve a specific surface roughness. After the pipe is produced, the inner wall and the outer wall are often required to be polished so as to remove impurities such as burrs and the like generated during pipe production.
The patent publication number CN216371466U retrieved through the Chinese patent net relates to equipment for polishing the inner wall surface of a pipe, which comprises a machine base, at least one cylindrical sleeve mold, at least one clamping device and at least one cylindrical grinding head, wherein the cylindrical sleeve mold is fixedly arranged in the machine base, the diameter of the cylindrical sleeve mold is the same as the target inner diameter of the pipe, each clamping device is positioned above the cylindrical sleeve mold and is opposite to one cylindrical sleeve mold along the vertical direction, each cylindrical grinding head is positioned above the clamping device and is opposite to one clamping device along the vertical direction, and the cylindrical grinding head is used for being inserted into the pipe to rotationally polish the inner wall surface of the pipe. The tubular product is driven to be inserted into the cylindrical sleeve die with the target inner diameter after being polished, so that the polished tubular product and the tubular product still needing to be polished can be rapidly distinguished, the time is saved, and the polishing processing efficiency is improved.
According to the technical scheme, when the inner wall of the pipe is polished, the polishing device for the inner wall of the pipe does not detect the smoothness of the inner wall of the pipe, and the conventional polishing device is used for detecting the smoothness after polishing in a manual visual inspection mode, so that errors are easy to occur in the mode, the polishing device is not accurate enough, and the smoothness of the inner wall of the pipe can be automatically accurately judged through intelligent visual positioning, so that the polishing device needs to be improved.
Disclosure of utility model
Aiming at the problems in the background art, the utility model aims to provide a visual positioning automatic pipe inner polishing device so as to solve the problem that the conventional pipe inner wall polishing device does not accurately detect the smoothness of the pipe inner wall after polishing by using intelligent vision.
The technical aim of the utility model is realized by the following technical scheme:
The utility model provides a visual positioning is from intraductal equipment of polishing, includes the base, the equal fixedly connected with pillar in the top left and right sides of base, fixedly connected with roof between the top of pillar, the top left side fixedly connected with translation mechanism of base, translation mechanism's output fixedly connected with spacing seat, peg graft there is tubular product in the inside of spacing seat, fixed mounting has telescopic cylinder in the top of roof, telescopic cylinder's output passes the bottom fixedly connected with mounting panel of roof, the bottom left side fixedly connected with actuating mechanism of mounting panel, actuating mechanism's output fixedly connected with rod of polishing, the bottom right side fixedly connected with mount pad of mounting panel, the inside fixed mounting of mount pad has high definition digtal camera.
Further, as the preferred technical scheme, translation mechanism includes protection frame, electric putter, push pedal, the top left side fixedly connected with protection frame of base, the inside fixed mounting of protection frame has electric putter, electric putter's output passes the right side fixedly connected with push pedal of protection frame, the right side of push pedal is connected with spacing seat.
Further, as the preferable technical scheme, pulleys are fixedly installed at four corners of the bottom of the limiting seat, sliding grooves are formed in positions, corresponding to the pulleys, of the top of the base, and the pulleys are in sliding connection with the sliding grooves.
Further, as the preferable technical scheme, the four corners of the bottom of the base are fixedly connected with supporting legs, and the bottoms of the supporting legs are fixedly connected with ground supporting seats.
Further, as the preferred technical scheme, actuating mechanism includes installing frame, servo motor, connecting plate, the bottom left side fixedly connected with installing frame of mounting panel, the inside fixed mounting of installing frame has servo motor, servo motor's output passes the bottom fixedly connected with connecting plate of installing frame, the bottom fixedly connected with rod of polishing of connecting plate.
Further, as the preferable technical scheme, the left and right sides of the installation frame are all provided with radiating openings, and the inside of each radiating opening is fixedly connected with a dust screen.
Further, as the preferable technical scheme, the bottom middle end of the limiting seat is provided with a scrap discharging port, the top of the base is provided with a scrap discharging port at the position corresponding to the polishing stick, and the bottom middle end of the base is fixedly connected with a scrap collecting box.
Further, as a preferable technical scheme, a filling gasket is adhered to the inner side wall of the limit seat, and the filling gasket is made of rubber.
Further, as a preferable technical scheme, a controller is fixedly arranged at the front end of the right side of the top of the base.
In summary, the utility model has the following advantages:
The first electric push rod works, the limiting seat can be driven to move left and right, the pipe to be polished is inserted into the limiting seat so as to fix the pipe, when the limiting seat moves to the lower part of the polishing rod, the telescopic cylinder works, the mounting plate can be driven to lift, the polishing rod is further inserted into the pipe, the diameter of the polishing rod is matched with the inner diameter of the pipe, and when the servo motor works, the polishing rod can be driven to rotate, so that the aim of automatically polishing the inner wall of the pipe is fulfilled;
Second, after the tubular product inner wall is polished and is accomplished, flexible cylinder drives the rod of polishing and rises, and afterwards electric putter continues to promote spacing seat to the right, makes it be located the below of high definition digtal camera, and afterwards flexible cylinder drives high definition digtal camera and descends, and high definition digtal camera is close to the tubular product, can carry out the high definition monitoring to the condition of polishing of tubular product inner wall to reach and judge whether the tubular product inner wall polishes qualified purpose through intelligent vision.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a bottom plan view of the present utility model;
FIG. 3 is a schematic cross-sectional view of a translation mechanism of the present utility model;
Fig. 4 is a schematic cross-sectional view of the drive mechanism of the present utility model.
The device comprises a base, a support column, a top plate, a translation mechanism, 401, a protective frame, 402, an electric push rod, 403, a push plate, 5, a limiting seat, 6, a pipe, 7, a telescopic cylinder, 8, a mounting plate, 9, a driving mechanism, 901, a mounting frame, 902, a servo motor, 903, a connecting plate, 10, a polishing rod, 11, a mounting seat, 12, a high-definition camera, 13, a pulley, 14, a chute, 15, a support leg, 16, a ground supporting seat, 17, a heat dissipation port, 18, a dust screen, 19, a debris discharge port, 20, a debris collection box, 21, a filling gasket, 22 and a controller.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
Referring to fig. 1-4, a visual positioning automatic in-tube polishing device according to this embodiment includes a base 1, the top left and right sides of base 1 is all fixedly connected with pillar 2, fixedly connected with roof 3 between the top of pillar 2, the top left side fixed mounting of base 1 has translation mechanism 4, the output fixedly connected with spacing seat 5 of translation mechanism 4, peg graft in the inside of spacing seat 5 has tubular product 6, the top middle-end fixed mounting of roof 3 has telescopic cylinder 7, the output of telescopic cylinder 7 passes the bottom fixedly connected with mounting panel 8 of roof 3, the bottom left side fixed mounting of mounting panel 8 has actuating mechanism 9, the output fixedly connected with polishing rod 10 of actuating mechanism 9, the bottom right side fixedly connected with mount pad 11 of mounting panel 8, the inside fixedly mounted of mount pad 11 has high definition digtal camera 12.
In order to achieve the purpose of automatically polishing the inner wall of the pipe 6 and observing the polishing condition of the inner wall of the pipe 6 through intelligent vision, the translation mechanism 4 at the top of the base 1 works to drive the limit seat 5 to move left and right, the pipe 6 to be polished is inserted into the limit seat 5 so as to fix the pipe 6, when the limit seat 5 moves to the lower part of the polishing rod 10, the telescopic cylinder 7 works to drive the mounting plate 8 to lift, so that the polishing rod 10 is inserted into the pipe 6, the diameter of the polishing rod 10 is matched with the inner diameter of the pipe 6, when the driving mechanism 9 works, the polishing rod 10 can be driven to rotate, the inner wall of the pipe 6 is polished, after the inner wall of the pipe 6 is polished, the telescopic cylinder 7 drives the polishing rod 10 to lift, then the translation mechanism 4 continues to push the limit seat 5 to the right, so that the pipe 6 is positioned below the high-definition camera 12, and then the telescopic cylinder 7 drives the high-definition camera 12 to descend, and the high-definition camera 12 is close to the pipe 6, so that the polishing condition of the inner wall of the pipe 6 can be monitored to be high-clearly, and whether the inner wall of the pipe 6 is polished through intelligent vision is qualified or not is judged.
Example 2
Referring to fig. 1 and fig. 3, on the basis of embodiment 1, in order to achieve the purpose of driving the limiting seat 5 to move left and right, the present embodiment innovates a translation mode, specifically, the translation mechanism 4 includes a protection frame 401, an electric push rod 402, a push plate 403, a protection frame 401 is fixedly connected to the left side of the top of the base 1, the electric push rod 402 is fixedly installed in the protection frame 401, the output end of the electric push rod 402 passes through the right side of the protection frame 401 and is fixedly connected with the push plate 403, the right side of the push plate 403 is connected with the limiting seat 5, the protection frame 401 is provided, the electric push rod 402 is installed in the protection frame 401, and meanwhile, the electric push rod 402 works to drive the push plate 403 to move left and right, and the right side of the push plate 403 is connected with the limiting seat 5, so that the limiting seat 5 is driven to move left and right.
Referring to fig. 1 and 3, in order to achieve the purpose of enabling the movement of the limiting seat 5 to be more stable and smooth, pulleys 13 are fixedly installed at four corners of the bottom of the limiting seat 5, sliding grooves 14 are formed in positions of the top of the base 1 corresponding to the pulleys 13, the pulleys 13 are slidably connected in the sliding grooves 14, the pulleys 13 and the sliding grooves 14 are arranged, when the limiting seat 5 moves left and right, the pulleys 13 slide in the sliding grooves 14, further the movement of the limiting seat 5 is limited, the situation that the movement of the limiting seat 5 is guaranteed not to deviate is guaranteed, meanwhile, the pulleys 13 slide in the sliding grooves 14, friction force can be reduced, and the movement of the limiting seat 5 can be smoother.
Referring to fig. 1-2, in order to achieve the purpose of improving the stability of the base 1, the four corners of the bottom of the base 1 of this embodiment are fixedly connected with supporting legs 15, the bottoms of the supporting legs 15 are fixedly connected with ground supporting seats 16, the supporting legs 15 are provided, the supporting legs 15 are used for supporting the bottom of the base 1, so that the stability of the base 1 is ensured, the ground supporting seats 16 are used for improving the contact area between the supporting legs 15 and the ground, and further the stability of the supporting legs 15 when located on the ground is improved.
Example 3
Referring to fig. 1 and fig. 4, this embodiment is based on embodiment 2, in order to achieve the purpose of driving the polishing rod 10 to rotate, this embodiment has innovatively designed the driving mode, specifically, the driving mechanism 9 includes a mounting frame 901, a servo motor 902, a connecting plate 903, the bottom left side fixedly connected with mounting frame 901 of mounting plate 8, the inside fixedly mounted of mounting frame 901 has servo motor 902, the output of servo motor 902 passes the bottom fixedly connected with connecting plate 903 of mounting frame 901, the bottom fixedly connected with polishing rod 10 of connecting plate 903, set up mounting frame 901, the inside of mounting frame 901 is used for installing servo motor 902, servo motor 902 works, can drive connecting plate 903 to rotate, because the bottom fixedly connected with polishing rod 10 of connecting plate 903, and then will drive polishing rod 10 to rotate, so as to polish the inner wall of pipe 6.
Referring to fig. 1 and 4, in order to achieve the purpose of dissipating heat inside the mounting frame 901, the left and right sides of the mounting frame 901 of this embodiment are provided with heat dissipating openings 17, the inside of the heat dissipating openings 17 is fixedly connected with a dust screen 18, the heat dissipating openings 17 are provided, the heat dissipating openings 17 are used for dissipating heat inside the mounting frame 901, and the dust screen 18 is used for protecting the heat dissipating openings 17 so as to prevent external dust and impurities from entering the inside of the mounting frame 901 through the heat dissipating openings 17.
Referring to fig. 2-3, in order to achieve the purpose of conveniently collecting the scraps produced during polishing the inner wall of the pipe 6, the bottom middle end of the limiting seat 5 of this embodiment is provided with a scraps discharging opening 19, the top of the base 1 is provided with a scraps discharging opening 19 at the position corresponding to the polishing stick 10, the bottom middle end of the base 1 is fixedly connected with a scraps collecting box 20, the scraps discharging opening 19 is provided, when the limiting seat 5 moves below the polishing stick 10, the scraps discharging opening 19 are mutually overlapped, at this moment, scraps produced during polishing the inner wall of the pipe 6 by the polishing stick 10 are discharged through the scraps discharging opening 19, and the discharged scraps fall into the scraps collecting box 20 so as to collect the scraps, thereby facilitating subsequent use by staff.
Referring to fig. 1 and 3, in order to achieve the purpose of improving the plugging stability of the pipe 6, the inner side wall of the limiting seat 5 of this embodiment is adhered with a filling gasket 21, the filling gasket 21 is made of rubber, so that the filling gasket 21 has a certain elasticity, when the pipe 6 is plugged into the limiting seat 5, the filling gasket 21 fills the gap inside the limiting seat 5, so that the pipe 6 can be more stable, and the shaking caused by the gap during polishing is avoided.
Referring to fig. 1, in order to achieve the purpose of conveniently controlling the operation of the device, a controller 22 is fixedly mounted at the front end of the right side of the top of the base 1 in this embodiment, and the controller 22 is provided, and the controller 22 is connected with equipment on the device through a wire, so that a worker can control the operation of the device.
The use principle and the advantages are that: when the device is used, a worker can drive the limit seat 5 to move left and right by operating the electric push rod 402 at the top of the base 1 through the controller 22, when the limit seat 5 moves left and right, the pulley 13 slides in the chute 14 to limit the movement of the limit seat 5, so that the situation that the limit seat 5 cannot deviate in moving is ensured, meanwhile, the pulley 13 slides in the chute 14, the friction force can be reduced, the limit seat 5 can move more smoothly, the pipe 6 to be polished is inserted in the limit seat 5 so as to fix the pipe 6, when the pipe 6 is inserted in the limit seat 5, the filling gasket 21 fills the gap in the limit seat 5 so that the pipe 6 can be more stable, and the shaking caused by the gap in polishing is avoided, when the limiting seat 5 moves to the lower part of the polishing rod 10, a worker can drive the mounting plate 8 to lift through the controller 22 to drive the mounting plate 8 to lift, so that the polishing rod 10 is inserted into the pipe 6, the diameter of the polishing rod 10 is matched with the inner diameter of the pipe 6, then the worker can drive the polishing rod 10 to rotate through the controller 22 to drive the servo motor 902 to work, further polish the inner wall of the pipe 6, when the limiting seat 5 moves to the lower part of the polishing rod 10, the chip discharge holes 19 are mutually overlapped, chips generated when the polishing rod 10 polishes the inner wall of the pipe 6 are discharged through the chip discharge holes 19, the discharged chips fall into the chip collecting box 20 to collect the chips, thereby facilitating the follow-up taking of the worker, after the polishing of the inner wall of the pipe 6 is completed, the telescopic cylinder 7 drives the polishing rod 10 to lift, and then the electric push rod 402 continues to push the limiting seat 5 rightwards to enable the limiting seat 5 to be located below the high-definition camera 12, and then the telescopic cylinder 7 drives the high-definition camera 12 to descend, the high-definition camera 12 is close to the pipe 6, and polishing conditions of the inner wall of the pipe 6 can be monitored in a high-definition mode, so that whether polishing of the inner wall of the pipe 6 is qualified or not can be judged through intelligent vision.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.