CN223798430U - Automatic edge tearing line for aluminum substrate - Google Patents
Automatic edge tearing line for aluminum substrateInfo
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- CN223798430U CN223798430U CN202422604896.6U CN202422604896U CN223798430U CN 223798430 U CN223798430 U CN 223798430U CN 202422604896 U CN202422604896 U CN 202422604896U CN 223798430 U CN223798430 U CN 223798430U
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Abstract
本实用新型公开了一种铝基板自动撕边线，包括机架、控制器和控制器控制的取料部可旋转的伺服移栽机，机架上根据工序顺序依次设有与控制器控制连接的定位机构、经向撕边机构、纬向撕边机构和出料输送机，经向撕边机构和纬向撕边机构为结构相同的撕边机构，撕边机构包括设置在机架上的撕边机台面和位于撕边机台面两侧各设有一底部带有X轴方向设置的第一滑轨和水平伺服丝杆驱动机构的撕边支架，撕边支架包括滑动设置在第一滑轨上的第一底板、由内至外依序垂直设置在第一底板上的压板支架和夹具支架，压板支架上设有通过第一气缸向下压的外侧边带刀片的压板，夹具支架上设有带有撕边夹具的伺服升降机构。应用本实用新型能够自动撕边，提高生产效率。
This utility model discloses an automatic edge-tearing line for aluminum substrates, including a frame, a controller, and a servo-driven transfer machine with a rotatable material handling section controlled by the controller. The frame is sequentially equipped with a positioning mechanism, a warp-oriented edge-tearing mechanism, a weft-oriented edge-tearing mechanism, and a discharge conveyor, all connected to the controller according to the process sequence. The warp-oriented and weft-oriented edge-tearing mechanisms are structurally identical. Each edge-tearing mechanism includes an edge-tearing machine table mounted on the frame and edge-tearing supports located on both sides of the table, each with a first slide rail with an X-axis orientation at its bottom and a horizontal servo screw drive mechanism. Each edge-tearing support includes a first base plate slidably mounted on the first slide rail, a pressure plate support, and a clamp support, vertically mounted on the first base plate from the inside out. The pressure plate support has an outer edge-bladed pressure plate pressed downwards by a first cylinder, and the clamp support has a servo lifting mechanism with an edge-tearing clamp. Applying this utility model enables automatic edge tearing, improving production efficiency.
Description
Technical Field
The utility model relates to an aluminum substrate tearing edge, in particular to an automatic aluminum substrate tearing edge line.
Background
Based on the improvement of the electrical resistance requirement of customers on the high-order aluminum substrate, 2000V-6000V voltage resistance test is required to be carried out on the aluminum substrate so as to ensure the reliability of the product; in order to meet the pressure resistance test of products, the whole CCL industry adopts a manual mode at present, copper rim charge of an aluminum substrate is torn off by means of a simple tool of a pressing plate and pliers, insulating layers with the four edges of the insulating layers being exposed by about 10mm are exposed, and then the pressure resistance test is carried out. The post is difficult to keep a skilled worker due to high working strength, so that the production efficiency is further reduced, the cost is increased, and 3, the automatic control cannot be realized, and the quality of the tearing edge of the aluminum substrate and the control of the working efficiency are not utilized.
Disclosure of utility model
The utility model aims to overcome the defects of the prior art and provide an automatic aluminum substrate edge tearing line, which solves the problems of high cost, low production efficiency and low quality of the aluminum substrate after edge tearing of the aluminum substrate copper edge.
In order to achieve the purpose, the automatic edge tearing line of the aluminum substrate comprises a frame and a controller, a positioning mechanism, a warp edge tearing mechanism, a weft edge tearing mechanism and a discharging conveyor which are in control connection with the controller are sequentially arranged on the frame according to the procedure sequence, a servo transplanting machine controlled by the controller is arranged above the whole procedure outside the frame, a material taking part of the servo transplanting machine is rotatable, the aluminum substrate rotates by 90 degrees and is transported to the weft edge tearing mechanism from the warp edge tearing mechanism, the warp edge tearing mechanism and the weft edge tearing mechanism are of the same structure, the edge tearing mechanism comprises edge tearing machine table tops arranged on the frame, edge tearing brackets sliding in the X axis direction are respectively arranged on two sides of the edge tearing machine table tops on the frame, the two edge tearing brackets simultaneously move inwards or outwards, a first sliding rail and a horizontal servo lead screw driving mechanism which are arranged in the X axis direction are arranged at the bottoms of the edge tearing brackets, the edge tearing brackets comprise a first bottom plate which is arranged on the first sliding rail, a first bottom plate which is vertically arranged on the first bottom plate, a clamp which is vertically arranged on the inner side of the first bottom plate, a telescopic clamp is arranged at the bottoms of the first bottom plate which is arranged at the two ends of the first bottom plate, two telescopic clamps are arranged at the bottoms of the first bottom plates which are arranged at the two ends of the telescopic clamps are arranged respectively, and the two telescopic clamps are arranged at the bottoms of the first bottom plate which are arranged respectively, and the bottom clamps which are arranged at the two ends of the bottom ends arranged vertically bottom clamps arranged.
Further, servo elevating system is including setting up two second slide rails and the first actuating mechanism on the anchor clamps support inside wall, be equipped with on the second slide rail and follow the second slider that the second slide rail slided from top to bottom, and drive through first actuating mechanism and slide, be equipped with the anchor clamps fixed plate between two second sliders fixedly, but be equipped with two sets of Y axial displacement's tear limit anchor clamps on the anchor clamps fixed plate.
Further, tear limit fixture including fixing the anchor clamps lead screw on the anchor clamps fixed plate and set up the first connecting plate on the anchor clamps lead screw, first connecting plate lateral wall is connected with the anchor clamps lead screw, and inside wall lower part X axis direction is equipped with the second cylinder that flexible end is inboard flexible, the flexible end of second cylinder is equipped with the clip, the clip includes the clip fixed plate of being connected with the second cylinder, be equipped with flexible end decurrent third cylinder on the clip fixed plate inside wall, the bottom is fixed and is equipped with the lower plate, third cylinder flexible end bottom is equipped with the punch holder that corresponds with the lower plate, is equipped with first shaft coupling between the anchor clamps lead screw in two sets of tear limit anchor clamps on the same anchor clamps fixed plate, and one side of one of them anchor clamps lead screw is equipped with anchor clamps servo motor.
Further, the servo transplanter includes two first supports that set up in the positioning mechanism outside and the discharge mechanism outside and sets up the fourth slide rail at the top between two first supports, fourth slide rail bottom is located positioning mechanism, warp direction tear limit mechanism, weft direction tear limit mechanism and discharge mechanism department all is equipped with a fourth slider that can follow fourth slide rail and remove, fourth slider round trip movement between former process position and next process position, and every fourth slider bottom all rotates and is provided with a material taking part, material taking part is including rotating the flexible end of setting in fourth slider bottom fourth cylinder downwards, the flexible end bottom of fourth cylinder is equipped with the fixed plate that has vacuum chuck.
Further, the positioning mechanism comprises a positioning table top arranged on the machine frame, a Y-axis servo driving clamp mechanism arranged on the machine frame and higher than the positioning table top, two groups of X-axis servo driving clamp mechanisms arranged on the machine frame and higher than the positioning table top, and a positioning laser sensor.
Further, the Y-axis servo driving clamp mechanism comprises a Y-axis servo module and a second bottom plate, wherein the Y-axis servo module is arranged on the rack, the second bottom plate is arranged on the Y-axis servo module in a sliding mode, a first positioning clamp is arranged on two sides of the top of the second bottom plate respectively and comprises a second connecting plate, a first parallel finger cylinder and a first chuck, the second connecting plate is vertically arranged on the second bottom plate, the first parallel finger cylinder is vertically arranged on the outer side wall of the second connecting plate, the first chuck is arranged on the first finger cylinder, and the first chuck is a round roller and is forward in direction.
Further, the X-axis servo driving clamp mechanism comprises an X-axis servo module and a third bottom plate, wherein the X-axis servo module is arranged on the rack, the third bottom plate is arranged on the X-axis servo module in a sliding mode, a second positioning clamp is arranged at the top of the third bottom plate and comprises a third connecting plate, a second parallel finger cylinder and a second chuck, the third connecting plate is vertically arranged on the third bottom plate, the second parallel finger cylinder is vertically arranged on the side wall of the third connecting plate, the second chuck is arranged on the second finger cylinder, the second chuck is a round roller, and the direction of the second chuck is right.
Further, the horizontal servo screw rod driving mechanism comprises a first screw rod, a second screw rod and a rotating shaft in driving connection with the first servo motor, the two sides of the rotating shaft are connected with the corresponding first screw rod or second screw rod in a sliding manner at the bottom of the first bottom plate of the edge tearing support, two ends of the rotating shaft are respectively connected with the corresponding first screw rod and second screw rod through a second coupling, and threads of the first screw rod are opposite to threads of the second screw rod.
Further, an anti-splashing cover is arranged on the outer side of the first bottom plate edge outlet.
Further, a waste edge material collecting box is arranged below the edge material outlet of the first bottom plate at the lower part of the frame.
The automatic edge tearing line for the aluminum substrate has the beneficial effects that the designed edge tearing mechanism is used for automatically tearing off the copper edge on the aluminum substrate, so that automatic edge tearing is realized, the whole automatic edge tearing line can be completed by only 2 operators, labor and production cost are saved, operation space is reduced, a large amount of conveying waste is reduced, production efficiency and product quality are improved, automatic visual operation is realized, quality and cost management are convenient, assembly line operation can be formed with electrical measurement, automatic production management is convenient, and stability of edge tearing quality is improved.
Drawings
The technical scheme of the utility model is further described below with reference to the accompanying drawings:
Fig. 1 is a schematic diagram of the structure of the upper part of the automatic edge line removing frame for the aluminum substrate.
Fig. 2 is a schematic structural diagram of an automatic edge tearing line of an aluminum substrate according to the present utility model.
Fig. 3 is a schematic structural view of the edge tearing mechanism according to the present utility model.
Fig. 4 is a schematic structural view of the tear edge support according to the present utility model.
Fig. 5 is a schematic structural view of the edge tearing clamp according to the present utility model.
Fig. 6 is a schematic structural view of a platen according to the present utility model.
Fig. 7 is a schematic structural diagram of a servo lifting mechanism according to the present utility model.
Fig. 8 is a schematic structural view of a positioning mechanism according to the present utility model.
Fig. 9 is a schematic structural view of a Y-axis servo driving clamp mechanism according to the present utility model.
Fig. 10 is a schematic structural view of the X-axis servo driving clamp mechanism according to the present utility model.
Fig. 11 is a schematic structural view of a servo transplanter according to the present utility model.
Fig. 12 is a schematic structural view of a horizontal servo screw driving mechanism according to the present utility model.
Wherein, 1, a frame; 2, a positioning mechanism; 3, a warp-direction edge tearing mechanism; 4, a weft edge tearing mechanism, 5, a discharging conveyor, 6, a servo transplanting machine, 7, a edge tearing machine table top, 8, a edge tearing bracket, 9, a first sliding rail, 10, a horizontal servo screw driving mechanism, 11, a first bottom plate, 12, a pressing plate bracket, 13, a clamp bracket, 14, an edge outlet, 15, a first cylinder, 16, a blade, 17, a pressing plate, 18, an edge tearing clamp, 19, a servo lifting mechanism, 20, a second sliding rail, 21, a first driving mechanism, 22, a second sliding block, 23, a clamp fixing plate, 25, a clamp screw, 26, a first connecting plate, 27, a second cylinder, 28, a clamp fixing plate, 29, a third cylinder, 30, a lower clamping plate, 31, an upper clamping plate, 32, a first coupling, 33, a clamp servo motor, 34, a first bracket, 35, a fourth sliding rail, 36, a fourth cylinder, 37, a vacuum chuck, 38, a fixing plate, 39, a positioning table top, 40, a Y axial servo driving mechanism, 41, an X axial servo driving clamp mechanism, 42, a Y axial servo motor, a second clamping plate, 43, a second coupling plate, a second clamping plate, a second cylinder, a second coupling plate, a third clamping plate, a fourth clamping plate, a second clamping plate, a frame, a finger, a third clamping plate, a lifting plate, a fourth, a frame, a finger, a lifting plate, a second cylinder, a lifting plate, a second clamping plate, a lifting plate, a second lifting plate, a second lifting plate, a lifting plate, and a lifting frame, and a lifting frame, and a lifting, and, as lifting, and, as lifting and as and as.
Detailed Description
In order that those skilled in the art will better understand the present application, a technical solution in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in which it is apparent that the described embodiments are only some embodiments of the present application, not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the present application without making any inventive effort, shall fall within the scope of the present application.
The designer of the utility model innovatively provides an automatic edge tearing line for an aluminum substrate aiming at the requirements of a cutting machine, which can automatically tear edges, save manpower, reduce operation space and improve production efficiency and product quality.
As shown in fig. 1 to 12, an automatic edge tearing line of aluminum substrate comprises a frame 1 and a controller, a positioning mechanism 2 connected with the control of the controller, a warp-direction edge tearing mechanism 3, a weft-direction edge tearing mechanism 4 and a discharging conveyor 5 are sequentially arranged on the frame 1 according to the sequence of the working procedures, a servo transplanting machine 6 controlled by the controller is arranged above the outer side of the frame 1, a material taking part of the servo transplanting machine 6 is rotatable, an aluminum substrate rotates by 90 degrees and is conveyed to the weft-direction edge tearing mechanism 4 from the warp-direction edge tearing mechanism 3, the warp-direction edge tearing mechanism 3 and the weft-direction edge tearing mechanism 4 are the same in structure, the edge tearing mechanism comprises an edge tearing machine table surface 7 arranged on the frame 1, two edge tearing brackets 8 which slide along the X-axis direction are respectively arranged on two sides of the edge tearing machine table surface 7, two edge tearing brackets 8 move inwards or outwards simultaneously, a first sliding rail 9 and a horizontal servo screw driving mechanism 10 which are arranged along the X-axis direction are arranged at the bottom of the edge tearing bracket 8, a first sliding rail 9 and a first pressing plate 11 which is arranged on the frame 1, two side edges of the first sliding rail brackets 11 are arranged on the frame 1, two first pressing plates 11 are arranged at the two ends of the first pressing plates 13, two end edges of the first pressing plates 11 are arranged at the two ends of the first pressing plates 13 are arranged at the bottom plates 13, and two ends of the first pressing plates 13 are arranged at the two ends of the first pressing plates 13, and two bottom plates 13 are arranged at the bottom plates 13, and are respectively, and are provided with two bottom 18, and 13.
The servo lifting mechanism 19 comprises two second slide rails 20 and a first driving mechanism 21 which are arranged on the inner side wall of the clamp bracket 13, the second slide rails 20 are provided with second slide blocks 22 which can slide up and down along the second slide rails 20, the second slide blocks are driven to slide through the first driving mechanism 21, a clamp fixing plate 23 is fixedly arranged between the two second slide blocks 22, and two groups of edge tearing clamps 18 which can move in the Y axial direction are arranged on the clamp fixing plate 23.
The edge tearing clamp 18 comprises an edge tearing clamp 25 fixed on a clamp fixing plate 23 and a first connecting plate 26 arranged on the edge tearing clamp 25, the outer side wall of the first connecting plate 26 is connected with the edge tearing clamp 25, a second air cylinder 27 with an inward telescopic end is arranged in the X axis direction of the lower portion of the inner side wall, a clamp is arranged at the telescopic end of the second air cylinder 27, the clamp comprises a clamp fixing plate 28 connected with the second air cylinder 27, a third air cylinder 29 with a downward telescopic end is arranged on the inner side wall of the clamp fixing plate 28, a lower clamping plate 30 is fixedly arranged at the bottom, an upper clamping plate 31 corresponding to the lower clamping plate 30 is arranged at the bottom of the telescopic end of the third air cylinder 29, a first coupler 32 is arranged between the edge tearing clamps 25 in two groups of edge tearing clamps 18 on the same clamp fixing plate 23, and a clamp servo motor 33 is arranged on one side of one edge tearing clamp 25.
The servo transplanter 6 comprises two first brackets 34 arranged outside the positioning mechanism 2 and outside the discharging mechanism and a fourth sliding rail 35 arranged at the top between the two first brackets 34, the bottoms of the fourth sliding rails 35 are respectively provided with a fourth sliding block capable of moving along the fourth sliding rail 35, the fourth sliding blocks move back and forth between the original working procedure position and the next working procedure position, each fourth sliding block bottom is respectively provided with a material taking part in a rotating mode, the material taking parts comprise a fourth cylinder 36 which is arranged at the bottom of the fourth sliding block in a rotating mode and extends downwards, and the bottom of the extending end of the fourth cylinder 36 is provided with a fixing plate 38 with a vacuum sucker 37.
The positioning mechanism 2 comprises a positioning table surface 39 arranged on the machine frame 1, a Y-axis servo driving clamp mechanism 40 arranged on the machine frame 1 and higher than the positioning table surface 39, two groups of X-axis servo driving clamp mechanisms 41 arranged on the machine frame 1 and higher than the positioning table surface 39, and a positioning laser sensor.
The Y-axis servo driving clamp mechanism 40 comprises a Y-axis servo module 42 arranged on the frame 1 and a second bottom plate 43 arranged on the Y-axis servo module 42 in a sliding manner, wherein two sides of the top of the second bottom plate 43 are respectively provided with a first positioning clamp, the first positioning clamp comprises a second connecting plate 44 vertically arranged on the second bottom plate 43, a first parallel finger cylinder 45 vertically arranged on the outer side wall of the second connecting plate 44 and a first chuck 46 arranged on the first finger cylinder, and the first chuck 46 is a round roller and is forward in direction.
The X-axis servo driving clamp mechanism 41 comprises an X-axis servo module 47 arranged on the frame 1 and a third bottom plate 48 arranged on the X-axis servo module 47 in a sliding manner, a second positioning clamp is arranged at the top of the third bottom plate 48 and comprises a third connecting plate 49 vertically arranged on the third bottom plate 48, a second parallel finger cylinder 50 vertically arranged on the side wall of the third connecting plate 49 and a second chuck 51 arranged on the second finger cylinder, and the second chuck 51 is a round roller and is right in direction.
The horizontal servo screw rod driving mechanism 10 comprises a first screw rod 52, a second screw rod 53 and a rotating shaft 55 connected with a first servo motor driver 54, the bottoms of the first bottom plates 11 of the edge tearing brackets 8 on two sides are connected with the corresponding first screw rod 52 or second screw rod 53 in a sliding mode, two ends of the rotating shaft 55 are connected with the corresponding first screw rod 52 and second screw rod 53 through second couplers 56 respectively, and threads of the first screw rod 52 are opposite to threads of the second screw rod 53.
The outside of the first bottom plate 11 edge outlet 14 is provided with an anti-splashing cover 57 for preventing copper scraps generated during edge tearing from flying out.
The lower part of the frame 1 is provided with a scrap collecting box 58 below the scrap outlet 14 of the first bottom plate 11, so as to collect the scrap copper.
When the aluminum substrate feeding device is used, firstly, each operation parameter of an aluminum substrate is set on a touch screen and transmitted to a controller, and after the aluminum substrate feeding device is started, the aluminum substrate is sucked from a pallet one by a servo transfer machine and is transmitted to a positioning table 39, so that feeding is completed;
Secondly, after feeding is completed, the aluminum substrate on the positioning table 39 is precisely positioned, the two ends of the aluminum substrate in the X-axis direction are clamped by the second chucks 51 of the two groups of X-axis servo driving clamp mechanisms 40 for correction and movement, and then the positioning in the X-axis direction can be completed by confirming the positioning by a laser sensor;
The third step, the aluminum substrate after finishing the fine positioning is sucked by a servo transfer machine and accurately sent to a tearing machine table 7 of a warp-direction tearing machine, a first cylinder 15 starts to press down, so that two sides of the aluminum substrate are pressed by a pressing plate 17 with a blade 16, a servo lifting mechanism 19 drives a tearing clamp 18 to descend, a horizontal servo lead screw driving mechanism 10 drives tearing brackets 8 on two sides to simultaneously move inwards, a third cylinder 29 descends after two groups of tearing clamps 18 on the same side move to a set position to drive an upper clamping plate 31 and a lower clamping plate 30 to close and clamp the copper edge of the aluminum substrate, after four groups of clamps clamp the copper edge, the servo lifting mechanism 19 is started to ascend by set parameters, and simultaneously the horizontal servo lead screw driving mechanism 10 horizontally moves to the center by the set parameters until the copper edge is torn off from the aluminum substrate, and the servo lifting mechanism 19 descends after the copper edge is torn off, the upper clamping plate 31 and the lower clamping plate 30 are driven to separate and discard copper edge waste materials from a scrap outlet 14 into a scrap collecting box 58, namely the copper edge of the aluminum substrate is finished automatically, and after the four groups of clamps clamp the copper edge are clamped, the servo lifting mechanism is started to move to the first cylinder 15;
the servo transfer machine rotates the aluminum substrate with the copper edge torn to 90 degrees and sends the aluminum substrate to the edge tearing machine table surface 7 of the weft edge tearing machine;
And fifthly, sucking the aluminum substrate with the weft copper edge automatically torn edge by a servo transfer machine to move to a discharge conveyor 5, and conveying the aluminum substrate to an electric measuring line for automatic electric measurement after surface dust collection on the discharge conveyor 5.
The automatic edge tearing line for the aluminum substrate has the beneficial effects that the designed edge tearing mechanism is used for automatically tearing off the copper edge on the aluminum substrate, so that automatic edge tearing is realized, the whole automatic edge tearing line can be completed by only 2 operators, labor and production cost are saved, operation space is reduced, a large amount of conveying waste is reduced, production efficiency and product quality are improved, automatic visual operation is realized, quality and cost management are convenient, assembly line operation can be formed with electrical measurement, automatic production management is convenient, and stability of edge tearing quality is improved.
While the application has been described in detail with reference to the foregoing embodiments, it will be understood by those skilled in the art that the foregoing embodiments may be modified or equivalents may be substituted for some of the features thereof, and that the modifications or substitutions do not depart from the spirit and scope of the embodiments of the application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422604896.6U CN223798430U (en) | 2024-10-28 | 2024-10-28 | Automatic edge tearing line for aluminum substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422604896.6U CN223798430U (en) | 2024-10-28 | 2024-10-28 | Automatic edge tearing line for aluminum substrate |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223798430U true CN223798430U (en) | 2026-01-13 |
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ID=98363865
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422604896.6U Active CN223798430U (en) | 2024-10-28 | 2024-10-28 | Automatic edge tearing line for aluminum substrate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223798430U (en) |
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2024
- 2024-10-28 CN CN202422604896.6U patent/CN223798430U/en active Active
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