CN223776519U

CN223776519U - Brake block steel backing processing equipment

Info

Publication number: CN223776519U
Application number: CN202423225140.7U
Authority: CN
Inventors: 王晓莉; 徐金萍; 方士慧
Original assignee: Hubei Fugong Friction Material Co ltd
Current assignee: Hubei Fugong Friction Material Co ltd
Priority date: 2024-12-26
Filing date: 2024-12-26
Publication date: 2026-01-09
Anticipated expiration: 2034-12-26

Abstract

The application relates to the technical field of brake block processing, in particular to brake block steel backing processing equipment which comprises a placing base, a sliding frame, a collision plate, a rotary support, a small drilling machine, an ultrasonic detector, a polishing assembly and a propelling assembly, wherein the sliding frame is in sliding connection with the inner side of the middle part of the placing base, the interference board sliding connection is inboard at the top of sliding frame, and the runing rest setting is in sliding frame's upper end, and small-size drilling machine installs in one side of runing rest, and ultrasonic detector installs in the opposite side of runing rest, and the subassembly of polishing sets up in the both sides of runing rest, and propulsion unit installs in one side of laying the base. According to the brake block steel backing processing equipment, the polishing assembly and the ultrasonic detector are additionally arranged, and the small drilling machine is matched, so that the brake block steel backing processing equipment can be used for polishing a brake block firstly, then drilling and finally performing the working flow of ultrasonic aperture detection, and a series of equipment is integrated in operation, occupies small space and is convenient to operate and maintain.

Description

Brake block steel backing processing equipment

Technical Field

The application relates to the technical field of brake block processing, in particular to brake block steel backing processing equipment.

Background

The steel backing is an important structure of the automobile brake pad, mainly plays roles of fixing and connecting, and is made of metal materials. In the production process, a hole groove is formed in the steel back for installing screws and bolts.

According to the technical scheme, CN216501768U discloses a stamping device for processing an automobile brake block steel backing, a bottom die and a mounting seat are mounted and fixed, then a motor is started to drive a large gear to rotate, the large gear drives a pinion in meshed connection to rotate, the pinion drives a bidirectional screw rod to rotate, the bidirectional screw rod is in threaded connection with two movable blocks respectively, the two movable blocks slide along a movable groove under the action of the bidirectional screw rod, the two movable blocks slide along a guide rod through guide holes, the movable blocks drive a supporting plate to clamp and fix the mounting seat, so that the bottom die is convenient to rapidly mount and use, stamping is convenient to use, the hydraulic cylinder is started to push the movable plate to move downwards, the movable plate slides along a limiting rod through a guide sleeve, and the top die at the bottom end of the movable plate pushes down the brake block steel backing inside the bottom die, so that the stamping process is completed.

With respect to the related art in the above, the inventors consider that there are the following technical drawbacks to be improved:

When the steel back of the brake block is processed, the surface grinding and punching are operated successively, the device only realizes single punching operation, and the working procedure before punching still needs to be finished by grinding and flattening equipment, so that the occupied area of a processing field is increased, and the maintenance cost is increased.

Disclosure of utility model

The application provides a brake block steel backing processing device, which aims to improve the following technical problems:

The application provides brake block steel backing processing equipment, which adopts the following technical scheme:

The utility model provides a brake block steel backing processing equipment, includes lays base, sliding frame, conflict board, runing rest, miniature drilling machine, ultrasonic detector, polishing subassembly and propulsion unit, sliding frame sliding connection is in the middle part inboard of laying the base, conflict board sliding connection is in the top inboard of sliding frame, the runing rest sets up the upper end of sliding frame, miniature drilling machine installs one side of runing rest, ultrasonic detector installs the opposite side of runing rest, the polishing subassembly sets up the both sides of runing rest, propulsion unit installs one side of laying the base;

The base is used for placing the brake block, the sliding frame is used for being aligned in the both sides of brake block, the conflict board is used for fixed brake block, the propulsion unit be used for with the runing rest is close to the brake block, small-size drilling machine is used for punching the brake block surface, ultrasonic detector is used for detecting the depth of punching of brake block, the surface mill that the subassembly of polishing is used for before the brake block drilling is even and cooperates small-size drilling machine forms integrated operation.

In one technical scheme of the application, the polishing assembly comprises an outer expanding bracket, a fixed cover, a small motor and a polishing sheet, wherein the fixed cover is arranged on the outer side of the outer expanding bracket, the small motor is arranged on one side surface of the outer expanding bracket, and one end of the polishing sheet is fixedly connected with the output end of the small motor and is used for polishing a brake pad.

In one technical scheme of the application, the propelling component comprises a supporting frame, an X-axis sliding table, a propelling cylinder, a power cylinder and a lifting plate, wherein the supporting frame is movably connected to one side of the placing base, the propelling cylinder is arranged on one side of the top of the supporting frame, the X-axis sliding table is slidably connected to the top of the supporting frame and fixedly connected with the output end of the propelling cylinder, the lifting plate is slidably connected to the outer side of the supporting frame, and the power cylinder is arranged at the upper end of the supporting frame and is used for being connected with the lifting plate.

In one technical scheme of the application, a direct current motor and a connecting shaft are further arranged on the outer side of the top of the lifting plate, a motor shaft of the direct current motor is fixedly connected with one end of the connecting shaft through a coupler, and the outer side of the connecting shaft is fixedly connected with the middle of the rotating bracket.

In one technical scheme of the application, one side of the placing base is further provided with a stepping motor, a conveying shaft, a synchronous belt, a belt wheel and an internal pressure seat, the stepping motor is arranged at the top of the placing base, the top of the conveying shaft is fixedly connected with the middle part of the belt wheel, the external teeth of the belt wheel are meshed with the internal tooth grooves of the synchronous belt, the internal pressure seat is meshed and connected to the outer side of the synchronous belt, and the top of the internal pressure seat is fixedly connected with the bottom surface of the supporting frame.

In one technical scheme of the application, a sliding rail and a sliding block are further arranged at the bottom of one side, close to the synchronous belt, of the supporting frame, the sliding rail is arranged at the top of the placing base, and the sliding block is sleeved on the inner side of the sliding rail and is fixedly connected with the bottom surface of the supporting frame.

In one technical scheme of the application, the inner side of the X-axis sliding table is also provided with a limit groove which is matched with the size of the lifting plate.

In one technical scheme of the application, a compression spring is further arranged in the sliding frame, and two ends of the compression spring are fixedly connected with the opposite side surfaces of the sliding frame and the abutting plate respectively.

In summary, the present application includes at least one of the following beneficial technical effects:

This product adds polishing subassembly and ultrasonic detector, cooperates small-size drilling machine for this product can carry out the mill to the brake block earlier and level down, then bore, carries out ultrasonic aperture detection's workflow at last, and a series of equipment is integrated operation, and occupation of land space is little, and then convenient operation maintains.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural view of a brake block steel backing processing apparatus according to an embodiment of the present application.

Fig. 2 is a schematic structural view of a back of a support frame according to an embodiment of the present application.

Fig. 3 is a schematic view of the configuration of the propulsion assembly and the sharpening assembly in an embodiment of the present application.

Fig. 4 is a cut-away view of a sliding frame in an embodiment of the application.

Reference numerals illustrate:

1. The ultrasonic detector comprises a mounting base, a sliding frame, a supporting plate, a rotating bracket, a small drilling machine, an ultrasonic detector and a positioning device, wherein the sliding frame is arranged on the mounting base;

7. A polishing assembly; 71, an external expansion bracket, 72, a fixed cover, 73, a small motor, 74 and a polishing sheet;

8. A propulsion assembly; 81, a supporting frame, 82, an X-axis sliding table, 83, a pushing cylinder, 84, a power cylinder, 85 and a lifting plate;

9. A DC motor; 10 parts of connecting shaft, 11 parts of stepping motor, 12 parts of conveying shaft, 13 parts of synchronous belt, 14 parts of belt wheel, 15 parts of internal pressure seat, 16 parts of sliding rail, 17 parts of sliding block, 18 parts of limiting groove, 19 parts of compression spring.

Detailed Description

In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the application.

It will be understood that when an element is referred to as being "mounted" or "disposed" on another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It is to be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are merely for convenience in describing and simplifying the description based on the orientation or positional relationship shown in the drawings, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus are not to be construed as limiting the application.

Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present application, the meaning of "a plurality" is two or more, unless explicitly defined otherwise.

The application is described in further detail below with reference to fig. 1-4.

The embodiment of the application discloses a brake block steel backing processing device. Referring to fig. 1 to 4, the brake block steel backing processing apparatus includes a placement base 1, a sliding frame 2, a collision plate 3, a rotating bracket 4, a mini-drill 5, an ultrasonic detector 6, a polishing assembly 7 and a pushing assembly 8, wherein the sliding frame 2 is slidably connected to the inner side of the middle of the placement base 1, the collision plate 3 is slidably connected to the inner side of the top of the sliding frame 2, the rotating bracket 4 is arranged at the upper end of the sliding frame 2, the mini-drill 5 is mounted on one side of the rotating bracket 4, the ultrasonic detector 6 is mounted on the other side of the rotating bracket 4, the polishing assembly 7 is arranged on both sides of the rotating bracket 4, and the pushing assembly 8 is mounted on one side of the placement base 1;

Lay base 1 and be used for placing the brake block, sliding frame 2 is used for aligning in the both sides of brake block, and conflict board 3 is used for fixed brake block, and propulsion unit 8 is used for being close to the brake block with runing rest 4, and small-size drilling machine 5 is used for punching to the brake block surface, and ultrasonic detector 6 is used for detecting the depth of punching of brake block, and polishing unit 7 is used for the surface mill before the brake block drilling and cooperates small-size drilling machine 5 to form the integrated operation.

The polishing assembly 7 comprises an outer expanding bracket 71, a fixed cover 72, a small motor 73 and a polishing sheet 74, wherein the fixed cover 72 is arranged on the outer side of the outer expanding bracket 71, the small motor 73 is arranged on one side surface of the outer expanding bracket 71, and one end of the polishing sheet 74 is fixedly connected with the output end of the small motor 73 and is used for polishing a brake pad.

The propulsion component 8 comprises a support frame 81, an X-axis sliding table 82, a pushing air cylinder 83, a power air cylinder 84 and a lifting plate 85, wherein the support frame 81 is movably connected to one side of the placement base 1, the pushing air cylinder 83 is installed on one side of the top of the support frame 81, the X-axis sliding table 82 is slidably connected to the top of the support frame 81 and fixedly connected with the output end of the pushing air cylinder 83, the lifting plate 85 is slidably connected to the outer side of the support frame 81, and the power air cylinder 84 is installed at the upper end of the support frame 81 and is used for being connected with the lifting plate 85.

The top outside of lifter plate 85 still is provided with direct current motor 9 and connecting axle 10, and the motor shaft of direct current motor 9 passes through shaft coupling and the one end fixed connection of connecting axle 10, and the outside of connecting axle 10 and the middle part fixed connection of runing rest 4.

One side of the placing base 1 is also provided with a stepping motor 11, a conveying shaft 12, a synchronous belt 13, a belt wheel 14 and an internal pressure seat 15, the stepping motor 11 is arranged at the top of the placing base 1, the top of the conveying shaft 12 is fixedly connected with the middle part of the belt wheel 14, the external teeth of the belt wheel 14 are meshed with the internal tooth grooves of the synchronous belt 13, the internal pressure seat 15 is meshed and connected with the outer side of the synchronous belt 13, and the top of the internal pressure seat 15 is fixedly connected with the bottom surface of the supporting frame 81.

The bottom of one side of the support frame 81, which is close to the synchronous belt 13, is also provided with a sliding rail 16 and a sliding block 17, the sliding rail 16 is arranged at the top of the placing base 1, and the sliding block 17 is sleeved on the inner side of the sliding rail 16 and is fixedly connected with the bottom surface of the support frame 81.

The inner side of the X-axis sliding table 82 is also provided with a limit groove 18 which is matched with the size of the lifting plate 85.

The sliding frame 2 is also provided with a compression spring 19 inside, and two ends of the compression spring 19 are fixedly connected with opposite side surfaces of the sliding frame 2 and the abutting plate 3 respectively.

The use process of the brake block steel back processing equipment provided by the embodiment of the application is approximately as follows:

The interval between the two groups of sliding frames 2 is adjusted according to the length of the brake pad until the two ends of the brake pad are aligned, then the abutting plate 3 is lifted by hands, the brake pad is plugged into the abutting plate 3, the inner compression spring 19 is always in a compressed state, the brake pad is firmly restrained on the placement base 1 under elastic clamping, during processing, the stepping motor 11 is started, the synchronous belt 13 completes a transmission effect under the same-speed rotation of the two groups of belt wheels 14, the inner pressure seat 15 meshed with the synchronous belt 13 is matched, the support frame 81 at the upper end realizes free movement of the Y-axis direction, the small motor 73 is started to drive the abrasive sheet 74 to rotate, and the abrasive sheet 74 which moves back and forth sufficiently grinds the surface of the brake pad through the outer polishing surface. During drilling, the X-axis sliding table 82 is pushed to move outwards by pushing the air cylinder 83, the power air cylinder 84 is started to push the lifting plate 85 to move stably along the limiting groove 18, the drill bit end of the small drilling machine 5 can approach to the punching point of the brake pad, finally the small drilling machine 5 is started to punch the fixed brake pad accurately, the direct current motor 9 is started to drive the rotating support 4 to rotate through the connecting shaft 10 after punching, the small drilling machine 5 is turned over to the upper side, the ultrasonic detector 6 is rotated to the working position, the size and the shape of the aperture are calculated by measuring parameters such as the propagation time and the reflection intensity of ultrasonic waves in the aperture, and then the integrated operation of grinding, punching and aperture detection of the product is completed.

The brake block steel backing processing equipment has the following beneficial technical effects:

this product adds polishing subassembly 7 and ultrasonic detector, cooperation small-size drilling machine 5 for this product can carry out earlier the mill to the brake block, and then the drilling is last carries out ultrasonic aperture detection's workflow, and a series of equipment is integrated operation, and occupation of land space is little, and then convenient operation is maintained.

The foregoing description of the preferred embodiments of the application is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the application.

Claims

1. The brake block steel backing processing equipment is characterized by comprising a placing base (1), a sliding frame (2), a collision plate (3), a rotating support (4), a small drilling machine (5), an ultrasonic detector (6), a polishing component (7) and a pushing component (8), wherein the sliding frame (2) is in sliding connection with the inner side of the middle of the placing base (1), the collision plate (3) is in sliding connection with the inner side of the top of the sliding frame (2), the rotating support (4) is arranged at the upper end of the sliding frame (2), the small drilling machine (5) is arranged on one side of the rotating support (4), the ultrasonic detector (6) is arranged on the other side of the rotating support (4), the polishing component (7) is arranged on two sides of the rotating support (4), and the pushing component (8) is arranged on one side of the placing base (1).

Lay base (1) and be used for placing the brake block, sliding frame (2) are used for aligning in the both sides of brake block, conflict board (3) are used for fixed brake block, propulsion unit (8) are used for with runing rest (4) are close to the brake block, small-size drilling machine (5) are used for punching to the brake block surface, ultrasonic detector (6) are used for detecting the depth of punching of brake block, polishing unit (7) are used for the surface mill before the brake block drilling and cooperate small-size drilling machine (5) form the integration operation.

2. The brake block steel backing processing apparatus according to claim 1, wherein the grinding assembly (7) includes an expanding bracket (71), a fixing cover (72), a small motor (73) and a grinding sheet (74), the fixing cover (72) is installed at the outer side of the expanding bracket (71), the small motor (73) is installed at one side surface of the expanding bracket (71), and one end of the grinding sheet (74) is fixedly connected with the output end of the small motor (73) and is used for grinding a brake block.

3. The brake block steel backing processing device according to claim 1, wherein the propulsion assembly (8) comprises a supporting frame (81), an X-axis sliding table (82), a propulsion cylinder (83), a power cylinder (84) and a lifting plate (85), wherein the supporting frame (81) is movably connected to one side of the mounting base (1), the propulsion cylinder (83) is mounted on one side of the top of the supporting frame (81), the X-axis sliding table (82) is slidably connected to the top of the supporting frame (81) and fixedly connected with the output end of the propulsion cylinder (83), the lifting plate (85) is slidably connected to the outer side of the supporting frame (81), and the power cylinder (84) is mounted on the upper end of the supporting frame (81) and is used for being connected with the lifting plate (85).

4. The brake block steel backing processing device according to claim 3, wherein a direct current motor (9) and a connecting shaft (10) are further arranged on the outer side of the top of the lifting plate (85), a motor shaft of the direct current motor (9) is fixedly connected with one end of the connecting shaft (10) through a coupler, and the outer side of the connecting shaft (10) is fixedly connected with the middle of the rotating support (4).

5. The brake block steel backing processing device according to claim 3, wherein one side of the mounting base (1) is further provided with a stepping motor (11), a conveying shaft (12), a synchronous belt (13), a belt wheel (14) and an inner pressure seat (15), the stepping motor (11) is mounted at the top of the mounting base (1), the top of the conveying shaft (12) is fixedly connected with the middle part of the belt wheel (14), the outer teeth of the belt wheel (14) are meshed with the inner tooth grooves of the synchronous belt (13), the inner pressure seat (15) is meshed and connected to the outer side of the synchronous belt (13), and the top of the inner pressure seat (15) is fixedly connected with the bottom surface of the supporting frame (81).

6. The brake block steel backing processing device according to claim 5, wherein a sliding rail (16) and a sliding block (17) are further arranged at the bottom of one side of the supporting frame (81) close to the synchronous belt (13), the sliding rail (16) is installed at the top of the placing base (1), and the sliding block (17) is sleeved on the inner side of the sliding rail (16) and is fixedly connected with the bottom surface of the supporting frame (81).

7. A brake block steel backing processing apparatus according to claim 3, characterized in that the inner side of the X-axis sliding table (82) is further provided with a limit groove (18) with a size adapted to the lifting plate (85).

8. Brake block steel backing processing device according to claim 1, characterized in that the interior of the sliding frame (2) is further provided with a compression spring (19), both ends of the compression spring (19) are fixedly connected with the opposite side surfaces of the sliding frame (2) and the abutting plate (3), respectively.