CN223775015U

CN223775015U - Integrated dust-removing explosion-proof manual cleaning mud residue sand making device

Info

Publication number: CN223775015U
Application number: CN202520030203.9U
Authority: CN
Inventors: 吕伟; 蔡家富; 齐云磊; 杨忠贵; 方泽林; 陈�基
Original assignee: Shenzhen Shenshui Ecological & Environmental Technology Co ltd
Current assignee: Shenzhen Shenshui Ecological & Environmental Technology Co ltd
Priority date: 2025-01-06
Filing date: 2025-01-06
Publication date: 2026-01-09
Anticipated expiration: 2035-01-06

Abstract

The application relates to a sludge treatment and resource utilization technology in the field of environmental protection engineering, in particular to an integrated dust removal and explosion prevention manual cleaning sludge sand making device, which integrates the functions of vibration feeding, efficient crushing, continuous conveying and fine sand making into a whole, realizes the full-flow automatic operation from preliminary treatment to final sand making of sludge, is provided with a feeding funnel at the top of an integrated box body, the feeding funnel is communicated with a feeding port of a vibration feeder, a discharging port of the vibration feeder is communicated with a feeding port of a crusher, a belt conveyor is connected with the discharging port of the crusher and the feeding port of the sand making machine, and is provided with a sand discharging port communicated with the discharging port of the sand making machine. The application has the remarkable advantages that the green and environment-friendly sand making process and the highly integrated modularized design are convenient for transportation and installation, and the production efficiency and the quality of finished products are remarkably improved.

Description

Integrated dust-removing explosion-proof manual cleaning mud residue sand making device

Technical Field

The application relates to the technical field of sludge treatment, in particular to an integrated dust-removing and explosion-proof manual cleaning sludge sand making device.

Background

The artificial cleaning sludge is used as a traditional and wide sludge treatment mode, and the product contains abundant natural resources including but not limited to high-ratio stone, recyclable fine sand and nutrient-rich clay. If the resources are effectively utilized, not only can stable material sources be provided for industries such as construction, roads and the like, but also the recycling of the resources can be promoted, the exploitation pressure of natural resources can be reduced, and the method has remarkable economic and environmental protection values.

Sand making machines are used as key equipment indispensable in modern architecture and infrastructure construction, and various raw materials (including but not limited to natural rock, slag, waste concrete and the like) can be converted into artificial sand meeting high standard requirements through unique crushing, screening and washing processes. The artificial sand has stable quality and controllable particle size, is widely applied to the fields of concrete preparation, road pavement and the like, and has important significance for promoting the green development of the building industry.

The Chinese patent with the bulletin number of CN203355843U discloses a small-sized mobile sand making device, which comprises a main frame provided with wheels, a conveying belt A arranged at the top of the main frame and provided with a hopper, driving wheels and follower wheels respectively arranged at two sides of the conveying belt A, and a conveying belt B arranged at the left side of the main frame, wherein the conveying belt B is connected with the main frame through a bracket and is arranged between the conveying belt A and the conveying belt B.

In the using process of the technology, when the raw materials are crushed, a large amount of dust particles can be caused to fly into the air, the dust particles not only can cause the severe working environment of workers, but also seriously influence the health of operators, and meanwhile, the surrounding air quality is seriously polluted, so that the ecological environment is threatened. Therefore, it is important to develop a novel sand making device capable of effectively solving the problems.

Disclosure of utility model

In order to solve the problem that dust affects the environmental safety, the application provides an integrated dust-removing and explosion-proof manual cleaning mud residue sand making device.

The application provides an integrated dust-removing explosion-proof manual cleaning mud residue sand making device, which adopts the following technical scheme:

The utility model provides an explosion-proof artifical clear mud sediment sand making device that draws of integration dust removal, includes the integral type box, be provided with vibrating feeder, breaker, band conveyer and sand making machine in the integral type box, integral type box top is provided with feed hopper, feed hopper with vibrating feeder's feed inlet communicates, vibrating feeder's discharge gate communicate in the feed inlet of breaker, band conveyer one end is located the discharge gate below of breaker, the other end communicate in the feed inlet of sand making machine, set up on the integral type box with the communicating sand discharge gate of sand making machine, be provided with on the integral type box and suppress the dirt subassembly, it is used for adsorbing the raise dust that the breaker produced to suppress the dirt subassembly.

Through adopting above-mentioned technical scheme, the workman drops into vibrating feeder with the mud sediment, vibrating feeder separates and send into the breaker with the mud sediment, the breaker is broken to be arranged to band conveyer with the material, band conveyer carries broken material to the sand making machine, the sand making machine makes the sand material with the material, in this in-process presses down the dust subassembly and adsorbs the raise dust that the broken material of breaker produced, thereby reduce the influence of raise dust diffusion to the environment, the risk of box inside dust explosion has been reduced simultaneously, and the whole design is compact, the hoist and mount transportation of being convenient for is unnecessary on-the-spot dismouting, greatly promoted convenience and the flexibility of equipment use.

Optionally, the dust suppression subassembly including set up in negative pressure housing on the band conveyer, be provided with the suction box in the integral type box, be equipped with dust absorption liquid in the suction box, be provided with the air exhauster that the electricity is connected in control system on the suction box, the air exhauster with the suction box communicates, negative pressure housing with the discharge end intercommunication of breaker has the feed tube, negative pressure housing with the intercommunication has the dust exhaust pipe between the suction box, is located dust exhaust pipe tip in the suction box is close to the liquid level in the suction box.

Through adopting above-mentioned technical scheme, control system starts the air exhauster, and the air in the suction box is drawn by the air exhauster, forms the negative pressure in the suction box and inhales the air in the negative pressure housing through the dust exhaust pipe, and the negative pressure in the negative pressure housing flows to the breaker in through the feed tube, and the raise dust in breaker and the negative pressure housing is drawn to the suction box through the dust exhaust pipe to by the dust absorption liquid absorption in the suction box, with this diffusion influence that reduces the raise dust.

Optionally, be provided with the spraying case in the integral type box, be provided with the shower nozzle on the feed hopper, the spraying case with the intercommunication has the water pump between the shower nozzle, the water pump electricity is connected and control system.

Through adopting above-mentioned technical scheme, control system starts the water pump, and the water pump is taken out the liquid in the spray box to the shower nozzle and by the shower nozzle blowout to this is to throwing in the mud sediment humidification at feed hopper, weakens the material simultaneously and produces a large amount of raise dust when the breaker is broken, effectively reduces the diffusion of raise dust, and reduces the possibility that its produced.

Optionally, be provided with the separation screen cloth on the feed hopper, be provided with chute funnel on the integral type box, chute funnel's top with the feed hopper intercommunication of separation screen cloth top, set up on the integral type box with the row's of chute funnel bottom intercommunication stone mouth.

Through adopting above-mentioned technical scheme, throw into the mud sediment on feed hopper under the separation effect of separating the screen cloth, the big building stones of particle diameter stay on separating the screen cloth, and the building stones of particle diameter that sieves simultaneously can collect the utilization in the big material of particle diameter that sieves out are discharged through the stone discharge mouth in reaching the bottom of chute funnel to the bottom of chute funnel under the manual cleaning.

Optionally, be provided with a plurality of observation windows on the integral type box, can dismantle on the integral type box and be provided with a plurality of access doors.

Through adopting above-mentioned technical scheme, make things convenient for equipment operation to observe and maintain, reduce operation maintenance time, can dismantle the access door and dismantle the back entirely, can adopt fork truck to take out equipment wholly and overhaul, be favorable to reducing maintenance time.

Optionally, be provided with the de-ironing separator in the integral type box, be provided with the rotation motor that the electricity is connected in control system on the de-ironing separator, it is provided with a plurality of roller to rotate on the de-ironing separator, a plurality of on the roller around being equipped with the conveyer belt jointly, rotate one of them the motor drive the roller rotates, the conveyer belt is located the band conveyer top, be provided with the electro-magnet that the electricity is connected in control system on the de-ironing separator, the electro-magnet is located the conveyer belt is dorsad one side of band conveyer, the iron notch has been seted up on the integral type box, the iron notch is close to the conveyer belt.

Through adopting above-mentioned technical scheme, when band conveyer transportation broken building stones, control system starts electro-magnet and rotation motor, and the electro-magnet adsorbs the iron fillings on band conveyer on the conveyer belt, and rotation motor drives the roller and rotates, and the roller drives the conveyer belt and rotates, and the conveyer belt drives the iron fillings that will adsorb above that and throws the iron notch that arranges on the integral type box to by the iron notch discharge.

Optionally, the integrated box top can be dismantled and be provided with roof and crossbeam.

Through adopting above-mentioned technical scheme, further make things convenient for the workman to dismantle the inside equipment of maintenance integral type box, be favorable to shortening the time of maintenance.

Optionally, the belt conveyor is obliquely arranged, an oblique low end of the belt conveyor is located below the crusher, and an oblique high end of the belt conveyor is located above the sand making machine.

Through adopting above-mentioned technical scheme, further reduce the shared particle diameter of integral type box, be favorable to reducing the demand of integral type box to the area of field, convenient transportation.

In summary, the present application includes at least one of the following beneficial technical effects:

1. The workers throw the sludge into the vibrating feeder, the vibrating feeder separates and sends the sludge into the crusher, the crusher crushes and discharges materials to the belt conveyor, the belt conveyor conveys crushed materials to the sand making machine, the sand making machine makes the materials into sand materials, in the process, the dust suppressing component adsorbs dust generated by crushing materials of the crusher, so that the influence of dust diffusion on the environment is reduced, meanwhile, the risk of dust explosion in the box body is reduced, the whole design is compact, the hoisting and the transportation are convenient, the on-site disassembly and assembly are not needed, and the convenience and the flexibility of equipment use are greatly improved;

2. The control system starts the exhaust fan, the exhaust fan pumps air in the dust collection box, negative pressure is formed in the dust collection box and air in the negative pressure cover shell is sucked through the dust exhaust pipe, the negative pressure in the negative pressure cover shell flows into the crusher through the material through pipe, and dust in the crusher and the negative pressure cover shell is pumped into the dust collection box through the dust exhaust pipe and is adsorbed by dust collection liquid in the dust collection box, so that the diffusion influence of the dust is reduced;

3. when the belt conveyor conveys broken stones, the control system starts the electromagnet and the rotating motor, the electromagnet adsorbs the iron filings on the belt conveyor on the conveyor belt, the rotating motor drives the roll shaft to rotate, the roll shaft drives the conveyor belt to rotate, and the conveyor belt drives and throws the iron filings adsorbed on the roll shaft to the iron discharge opening on the integrated box body and is discharged through the iron discharge opening;

4. The integrated intelligent control system realizes accurate collaborative operation of all parts, improves production efficiency, reduces manual intervention simultaneously, and reduces operation difficulty.

Drawings

Fig. 1 is a front view of an embodiment of the present application.

Fig. 2 is a top view of an embodiment of the present application.

FIG. 3 is a cross-sectional view of the positional relationship of a crusher, belt conveyor, and sand making machine in an embodiment of the present application.

Fig. 4 is a schematic diagram of the positional relationship of the rotary motor, electromagnet and roller shaft in the embodiment of the present application.

The reference numerals are 1, an integrated box body, 2, a vibration feeder, 3, a crusher, 4, a belt conveyor, 5, a sand making machine, 6, a feeding funnel, 7, a sand discharging port, 8, a dust suppression component, 81, a negative pressure housing, 82, a dust suction box, 83, an exhaust fan, 84, a material passing pipe, 85, a dust discharging pipe, 9, a spray box, 10, a spray head, 11, a water pump, 12, a separation screen, 13, a chute funnel, 14, a stone discharging port, 15, an observation window, 16, an access door, 17, an iron removing frame, 18, a rotating motor, 19, a roll shaft, 20, a conveying belt, 21, an electromagnet, 22, an iron discharging port, 23, a top plate, 24 and a beam.

Detailed Description

The application is described in further detail below with reference to fig. 1-4.

The embodiment of the application discloses an integrated dust-removing explosion-proof manual cleaning mud residue sand making device.

Referring to fig. 1, the integrated dust-removing and explosion-proof manual cleaning sludge sand making device comprises an integrated box body 1, wherein a plurality of observation windows 15 are arranged on the integrated box body 1, and a plurality of double-opening access doors 16 are detachably arranged on the integrated box body 1.

Referring to fig. 1, 2 and 3, a top plate 23 and a cross beam 24 are detachably arranged at the top of the integrated box 1, a vibration feeder 2, a crusher 3, a belt conveyor 4 and a sand making machine 5 are arranged in the integrated box 1, the crusher 3 can be a jaw crusher 3 in the prior art, the belt conveyor 4 is obliquely arranged and a stone belt conveyor 4 in the prior art is adopted, and the sand making machine 5 can be a hammer sand making machine 5 in the prior art.

Referring to fig. 1, 2 and 3, the top of the integrated box 1 is bolted with a feed hopper 6, the feed hopper 6 is communicated with a feed inlet of the vibratory feeder 2, a separation screen 12 is bolted on the feed hopper 6, a chute hopper 13 is bolted on the integrated box 1, the top of the chute hopper 13 is communicated with the feed hopper 6 above the separation screen 12, the top of the chute hopper 13 is flush with the upper surface of the separation screen 12, and a stone discharging port 14 communicated with the bottom of the chute hopper 13 is formed in the integrated box 1.

Referring to fig. 1, 2 and 3, the discharge port of the vibration feeder 2 is communicated with the feed port of the crusher 3, one end of the belt conveyor 4 is located below the discharge port of the crusher 3, the other end of the belt conveyor 4 is located above the sand making machine 5 and is communicated with the feed port of the sand making machine 5, the integrated box 1 is provided with a sand discharging port 7 communicated with the discharge port of the sand making machine 5, the integrated box 1 is provided with a dust suppression assembly 8, and the dust suppression assembly 8 is used for absorbing dust generated by the crusher 3.

The workman drops into feed hopper 6 with the mud sediment, and vibrating feeder 2 drives feed hopper 6 vibrations, and separation screen cloth 12 sieves the great building stones of particle diameter, and the building stones after the manual cleaning whereabouts is in chute funnel 13 to outside the integral type box 1 is discharged by row's of stones mouth 14, the less building stones of particle diameter fall into vibrating feeder 2 by separation screen cloth 12 simultaneously, then carry the feed inlet to breaker 3.

The crusher 3 crushes and discharges materials on the belt conveyor 4, the belt conveyor 4 conveys the crushed materials to a feed inlet of the sand making machine 5 to be discharged, the sand making machine 5 makes the crushed materials into sand materials, the sand materials are discharged through the sand discharge opening 7, and the dust suppression component 8 adsorbs dust generated by crushing the materials of the crusher 3 in the process.

Referring to fig. 2, 3 and 4, the dust suppression assembly 8 comprises a negative pressure housing 81 bolted to the belt conveyor 4, wherein the bottom of the negative pressure housing 81 is close to the belt on the belt conveyor 4, a dust collection box 82 is bolted to the integrated box 1, dust collection liquid is contained in the dust collection box 82, an exhaust fan 83 electrically connected to a control system is bolted to the dust collection box 82, and the exhaust fan 83 is communicated with the top of the dust collection box 82.

Referring to fig. 2, 3 and 4, a material passing pipe 84 is communicated between the negative pressure housing 81 and the discharge end of the crusher 3, a dust discharging pipe 85 is communicated between the negative pressure housing 81 and the dust collecting box 82, the end part of the dust discharging pipe 85 positioned in the dust collecting box 82 is close to the liquid level in the dust collecting box 82, a spray box 9 is bolted in the integrated box body 1, water is filled in the spray box 9, a spray head 10 is arranged at the top of the integrated box body 1 and around the feeding funnel 6, a water pump 11 is communicated between the spray box 9 and the spray head 10, and the water pump 11 is electrically connected with a control system.

After the sludge is put into the feeding hopper 6, the control system starts the water pump 11, the water pump 11 pumps the water in the spray box 9 to the spray head 10, and the spray head 10 sprays the water to the sludge, so that the water content in the sludge is increased, meanwhile, the control system starts the exhaust fan 83, the exhaust fan 83 pumps the air in the dust box 82, and negative pressure is formed in the dust box 82 and the air in the negative pressure housing 81 is sucked through the dust exhaust pipe 85.

Negative pressure is formed in the negative pressure housing 81 and flows into the crusher 3 through the material passing pipe 84, dust generated at the feed inlet of the crusher 3 is sucked into the material passing pipe 84 and finally flows into the negative pressure housing 81, and the dust in the negative pressure housing 81 is pumped into the dust collection box 82 through the dust discharging pipe 85 and is adsorbed by dust collection liquid in the dust collection box 82, so that the diffusion of the dust is reduced.

Referring to fig. 3 and 4, an iron removing frame 17 is bolted in the integrated box 1, a rotating motor 18 electrically connected to a control system is bolted on the iron removing frame 17, two roll shafts 19 are rotatably connected to the iron removing frame 17, a conveying belt 20 is wound on the two roll shafts 19 together, and the rotating motor 18 drives one of the roll shafts 19 to rotate through a belt.

Referring to fig. 3 and 4, the conveyor belt 20 is located above the belt conveyor 4, an electromagnet 21 electrically connected to the control system is bolted to the de-ironing stand 17 and located in the conveyor belt 20, the electromagnet 21 is located at one side of the conveyor belt 20 near the belt conveyor 4, a tapping hole 22 is formed in the integrated box 1, and the tapping hole 22 is near the conveyor belt 20.

The control system starts an electromagnet 21 and a rotating motor 18, the electromagnet 21 adsorbs scrap iron on the belt conveyor 4 on the conveying belt 20, the rotating motor 18 drives a roll shaft 19 to rotate, the roll shaft 19 drives the conveying belt 20 to rotate, the conveying belt 20 drives the scrap iron adsorbed on the roll shaft 20, and the scrap iron is thrown to a iron discharge port 22 on the integrated box body 1 under the action of centrifugal force generated by the conveying belt 20 and is discharged from the iron discharge port 22.

The embodiment of the application relates to an integrated dust-removing and explosion-proof manual cleaning sludge sand making device, which is based on the implementation principle that a worker inputs sludge into a feeding funnel 6, a vibrating feeder 2 drives the feeding funnel 6 to vibrate, a separating screen 12 screens stones with larger grain sizes, stones after manual cleaning slide down into a chute funnel 13 and are discharged out of an integrated box body 1 through a stone discharge port 14, and stones with smaller grain sizes fall into the vibrating feeder 2 through the separating screen 12 and are then conveyed to a feeding port of a crusher 3.

The above embodiments are not intended to limit the scope of the application, so that the equivalent changes of the structure, shape and principle of the application are covered by the scope of the application.

Claims

1. The integrated dust-removing and explosion-proof manual sludge-cleaning sand making device is characterized by comprising an integrated box body (1), wherein a vibrating feeder (2), a crusher (3), a belt conveyor (4) and a sand making machine (5) are arranged in the integrated box body (1), a feeding funnel (6) is arranged at the top of the integrated box body (1), the feeding funnel (6) is communicated with a feeding port of the vibrating feeder (2), a discharging port of the vibrating feeder (2) is communicated with a feeding port of the crusher (3), one end of the belt conveyor (4) is positioned below a discharging port of the crusher (3), the other end of the belt conveyor (4) is communicated with a feeding port of the sand making machine (5), a sand discharging port (7) communicated with the discharging port of the sand making machine (5) is formed in the integrated box body (1), and a dust suppression component (8) is arranged on the integrated box body (1) and used for adsorbing dust generated by the crusher (3).

2. The integrated dust removal and explosion-proof manual cleaning and sludge sand making device according to claim 1, wherein the dust suppression assembly (8) comprises a negative pressure housing (81) arranged on the belt conveyor (4), a dust suction box (82) is arranged in the integrated box body (1), dust suction liquid is filled in the dust suction box (82), an exhaust fan (83) electrically connected with a control system is arranged on the dust suction box (82), the exhaust fan (83) is communicated with the dust suction box (82), a material passing pipe (84) is communicated between the negative pressure housing (81) and a discharge end of the crusher (3), a dust discharge pipe (85) is communicated between the negative pressure housing (81) and the dust suction box (82), and the end part of the dust discharge pipe (85) in the dust suction box (82) is close to the liquid level in the dust suction box (82).

3. The integrated dust-removing and explosion-proof manual cleaning sludge sand making device according to claim 1 is characterized in that a spray box (9) is arranged in the integrated box body (1), a spray head (10) is arranged on the feeding funnel (6), a water pump (11) is communicated between the spray box (9) and the spray head (10), and the water pump (11) is electrically connected with a control system.

4. The integrated dust-removing and explosion-proof manual cleaning sludge sand making device according to claim 3 is characterized in that a separation screen (12) is arranged on the feeding funnel (6), a chute funnel (13) is arranged on the integrated box body (1), the top of the chute funnel (13) is communicated with the feeding funnel (6) above the separation screen (12), and a stone discharging port (14) communicated with the bottom of the chute funnel (13) is formed in the integrated box body (1).

5. The integrated dust-removing and explosion-proof manual cleaning mud residue sand making device according to claim 1 is characterized in that a plurality of observation windows (15) are arranged on the integrated box body (1), and a plurality of access doors (16) are detachably arranged on the integrated box body (1).

6. The integrated dust-removing and explosion-proof manual sludge cleaning and sand-making device according to claim 5, wherein an iron removing frame (17) is arranged in the integrated box body (1), a rotating motor (18) electrically connected with a control system is arranged on the iron removing frame (17), a plurality of roller shafts (19) are rotatably arranged on the iron removing frame (17), a conveying belt (20) is jointly wound on the roller shafts (19), one of the roller shafts (19) is driven to rotate by the rotating motor (18), the conveying belt (20) is arranged above the belt conveyor (4), an electromagnet (21) electrically connected with the control system is arranged on the iron removing frame (17), the electromagnet (21) is arranged on one side, facing away from the belt conveyor (4), of the conveying belt (20), a ferric outlet (22) is formed in the integrated box body (1), and the ferric outlet (22) is close to the conveying belt (20).

7. The integrated dust-removing and explosion-proof manual cleaning mud residue sand making device according to claim 1 is characterized in that a top plate (23) and a cross beam (24) are detachably arranged at the top of the integrated box body (1).

8. The integrated dust-removing and explosion-proof manual cleaning sludge sand making device according to claim 7, wherein the belt conveyor (4) is obliquely arranged, the oblique low end of the belt conveyor (4) is positioned below the crusher (3), and the oblique high end of the belt conveyor (4) is positioned above the sand making machine (5).