Modularized automatic overturning feeding system
Technical Field
The utility model relates to the technical field of battery detection, in particular to a modularized automatic overturning and feeding system.
Background
A lithium battery is a battery composed of cells assembled and formed in a winding manner, and is also called a winding battery, and a winding battery commonly used at present is a power winding battery, a digital winding battery, a cylindrical winding battery, a laminated winding battery, and a button winding battery. In the production process of lithium batteries, quality detection is an extremely important ring, and if unqualified products are detected to flow into the market, a series of potential safety hazards can be increased.
At present, after the production of the laminated (blade) lithium battery is completed, the anode and cathode of the laminated (blade) lithium battery are required to be detected or the shape of the tab of the aluminum shell is required to be detected, the conventional detection method is mainly a manual semi-automatic detection mode, namely, the battery to be detected is manually placed in a corresponding detection instrument, the detection instrument takes out the detected battery after the detection of the battery is completed, and the detection method is repeated in such a way that the detection steps are complicated, the manual operation intervention is more, the manual detection cost is higher, and the detection efficiency is low.
Disclosure of utility model
The utility model aims to provide a modularized automatic overturning feeding system, which is matched with an X-ray imaging device to be used, and can be used for overturning a laminated battery to be detected into a horizontal state suitable for detection and then transmitting the laminated battery to the X-ray imaging device to detect the battery based on X-rays, so that the automation degree is high and the working efficiency is high.
In order to achieve the above purpose, the following technical scheme is adopted:
The modularized automatic overturning and feeding system comprises an upper and lower material frame device, a material feeding and carrying device arranged above the upper and lower material frame device, a material feeding and conveying line arranged on one side of the upper and lower material frame device, a material feeding and overturning device arranged between the material feeding and conveying line and the upper and lower material frame device, and a first transfer and transfer device arranged above the material feeding and conveying line, wherein the material feeding and carrying device is used for carrying products arranged in the upper and lower material frame device in a vertical state to the material feeding and overturning device, the material feeding and overturning device is used for overturning the products from the vertical state to the horizontal state, and the first transfer and transfer device is used for carrying the products in the horizontal state to the material feeding and conveying line.
Further, the feeding and carrying device comprises a feeding translation mechanism, a feeding lifting mechanism and a feeding lifting frame, wherein the feeding translation mechanism is arranged perpendicular to the transmission direction of a feeding transmission line, the feeding lifting mechanism is connected with the feeding translation mechanism, the feeding lifting frame is connected with the feeding lifting mechanism, and a feeding and carrying module is respectively arranged at two ends of the bottom of the feeding lifting frame.
Further, the feeding and carrying module comprises a first clamping cylinder arranged at the bottom of the feeding lifting frame, the first clamping cylinder is further in driving connection with two first clamping blocks, two first clamping rods are respectively connected to opposite sides of the two first clamping blocks, and first clamping strips are further arranged on one side of the first clamping rods, which is used for clamping products.
The feeding turnover device comprises a first bottom plate, a rotary driving mechanism, a rotary shaft and turnover plates, wherein two ends of the top of the first bottom plate are respectively connected with a first vertical plate, a bearing is respectively arranged on the upper part of one side opposite to the two first vertical plates, the rotary shaft is arranged between the two first vertical plates, two ends of the rotary shaft are respectively connected with the bearing, a first connecting block is further connected to the rotary shaft, the turnover plates are arranged on the rotary shaft and are connected with the rotary shaft through the first connecting blocks, a first vacuum suction plate is respectively arranged at two ends of one side of the turnover plates, one end of the rotary shaft is connected with the bearing and then passes through the bearing, the rotary driving mechanism is arranged on one side of one first vertical plate, and the rotary driving mechanism is connected with one end of the rotary shaft, which passes through the bearing.
Further, the rotary driving mechanism comprises a first rotary motor arranged on one side of the first vertical plate, a driving wheel arranged on the other side of the first vertical plate and connected with an output shaft of the first rotary motor, a driven wheel arranged on one end part of the rotating shaft penetrating through the bearing, and a synchronous belt connected between the driving wheel and the driven wheel.
Further, a protective cover is further arranged on one side of the first vertical plate, provided with the driving wheel, and wraps the driving wheel, the driven wheel and the synchronous belt.
Further, the first transfer device comprises a first transfer translation mechanism, a first transfer lifting mechanism and a first transfer lifting frame, wherein the first transfer translation mechanism is arranged perpendicular to the transmission direction of the feeding transmission line, the first transfer lifting mechanism is connected with the first transfer translation mechanism, the first transfer lifting frame is connected with the first transfer lifting mechanism, and a first transfer module is respectively arranged at two ends of the first transfer lifting frame.
Further, the first transfer module comprises a first rotary cylinder installed on the first transfer lifting frame, a first rotary seat connected with the first rotary cylinder, and a first sucker installed at the bottom of the first rotary seat.
By adopting the scheme, the utility model has the beneficial effects that:
The utility model is matched with the X-ray imaging device for use, can automatically turn the laminated battery to be detected into a horizontal state suitable for detection, and then automatically transmits the battery into the X-ray imaging device to detect the battery based on the X-ray detection technology.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic diagram of a loading and transporting device according to the present utility model;
FIG. 3 is a schematic structural view of the feeding and turning device of the present utility model;
Fig. 4 is a schematic structural view of a first transfer device according to the present utility model;
Wherein, the attached drawings mark and illustrate:
1. Feeding and discharging frame devices; 2, a feeding and carrying device; 3, a feeding transmission line; the feeding turnover device comprises a feeding translation mechanism, a feeding lifting frame, a clamping cylinder, a clamping block, a clamping rod, a base plate, a rotary driving mechanism, a rotary shaft, a turnover plate, a vertical plate, a connecting block, a vacuum suction plate, a protective cover, a rotary lifting mechanism, a rotary lifting mechanism, a rotary lifting.
Detailed Description
The utility model will be described in detail below with reference to the drawings and the specific embodiments.
Referring to fig. 1 to 4, the utility model provides a modularized automatic overturning and feeding system, in one embodiment, the modularized automatic overturning and feeding system comprises an upper and lower material frame device 1, a material feeding and carrying device 2 arranged above the upper and lower material frame device 1, a material feeding and conveying line 3 arranged on one side of the upper and lower material frame device 1, a material feeding and overturning device 4 arranged between the material feeding and conveying line 3 and the upper and lower material frame device 1, and a first transferring and carrying device 5 arranged above the material feeding and conveying line 3, wherein the material feeding and carrying device 2 is used for carrying products arranged in a vertical state in the upper and lower material frame device 1 onto the material feeding and overturning device 4 is used for overturning the products from the vertical state to the horizontal state, and the first transferring and carrying device 5 is used for carrying the products in the horizontal state onto the material feeding and conveying line 3.
In this embodiment, the feeding and discharging frame device 1 includes a feeding and discharging frame, a feeding conveyor line installed at an upper portion of the feeding and discharging frame, a return conveyor line installed at a lower portion of the feeding and discharging frame, and a lifter disposed at one end of the feeding and discharging frame; the feeding conveyor line and the reflow conveyor line adopt the existing conveying roller module, the existing equipment is adopted by the lifter, the existing equipment is not limited, when the device works, firstly, a material frame loaded with a product to be detected (in the embodiment, the product to be detected is a laminated battery) is conveyed onto the feeding conveyor line (the material frame is internally provided with a clamping position, the laminated battery is clamped in the clamping position along the vertical direction), then, the feeding conveyor line conveys the material frame to a preset material loading position (below the feeding conveyor device 2), the feeding conveyor device 2 clamps the product in the material frame and conveys the product onto the feeding turnover device 4, then, the feeding turnover device 4 turns the product from the vertical state to the horizontal state, then, the first transfer device 5 sucks the product on the feeding turnover device 4 and conveys the product onto the feeding conveyor line 3, finally, the feeding conveyor line 3 (the feeding conveyor line 3 adopts the existing conveyor belt module, the laminated battery is not limited) conveys the product onto the detection station (an X-ray imaging device matched with the utility model), meanwhile, when the material frame is fed onto the material frame, the device is completely conveyed to the empty conveyor line, the device is driven to the empty end of the device, the material frame is conveyed to the empty conveyor line, and the material is completely conveyed to the empty conveyor line, and the material is conveyed to the empty, and the reflow conveying line conveys the empty material frame to the discharging position so as to recycle the material frame.
In an embodiment, the feeding and carrying device 2 includes a feeding translation mechanism 21 arranged perpendicular to the transmission direction of the feeding transmission line 3, a feeding lifting mechanism 22 connected with the feeding translation mechanism 21, and a feeding lifting frame 23 connected with the feeding lifting mechanism 22, where two ends of the bottom of the feeding lifting frame 23 are respectively provided with a feeding and carrying module.
In this embodiment, the feeding translation mechanism 21 and the feeding lifting mechanism 22 adopt the existing linear motor modules, which are not limited in this respect, and under the mutual cooperation of the two, the feeding handling modules can be driven to do translation and lifting motions so that the feeding handling modules handle products, and the number of the feeding handling modules is two, so that two products can be simultaneously handled, thereby improving the working efficiency, meanwhile, the feeding handling modules comprise a first clamping cylinder 24 installed at the bottom of the feeding lifting frame 23, the first clamping cylinder 24 is further in driving connection with two first clamping blocks 25, two first clamping rods 26 are respectively connected to opposite sides of the two first clamping blocks 25, and one side of the first clamping rods 26 for clamping the products is further provided with a first clamping strip. The first clamping cylinder 24 can drive the two first clamping blocks 25 to be close to or far away from each other, so that a product is clamped or released through the first clamping rod 26, meanwhile, a first clamping strip is further arranged on one side of the first clamping rod 26 for clamping the product, the first clamping strip can be made of flexible materials, the clamping force of the first clamping rod 26 on the product can be buffered, and the product is prevented from being damaged due to overlarge force.
In an embodiment, the feeding turnover device 4 comprises a first bottom plate 41, a rotation driving mechanism 42, a rotation shaft 43 and turnover plates 44, wherein two ends of the top of the first bottom plate 41 are respectively connected with a first vertical plate 45, a bearing is respectively arranged on the upper parts of opposite sides of the two first vertical plates 45, the rotation shaft 43 is arranged between the two first vertical plates 45, two ends of the rotation shaft 43 are respectively connected with a bearing, a first connecting block 46 is further connected to the rotation shaft 43, the turnover plates 44 are arranged on the rotation shaft 43 and are connected with the rotation shaft 43 through the first connecting block 46, a first vacuum suction plate 47 is respectively arranged at two ends of one side of the turnover plates 44, one end of the rotation shaft 43 is connected with the bearing and then passes through the bearing, the rotation driving mechanism 42 is arranged on one side of one first vertical plate 45, and the rotation driving mechanism 42 is connected with one end of the rotation shaft 43, through which passes through the bearing.
In this embodiment, the initial state of the turnover plate 44 is arranged in a vertical direction, two first vacuum suction plates 47 are arranged on one side of the turnover plate 44, suction nozzles for connecting an external negative pressure air source are mounted on the first vacuum suction plates 47, when the feeding and conveying device 2 conveys products to the feeding and turnover device 4, one side surface of the products is in contact with the turnover plate 44, the suction nozzles are ventilated, the products are adsorbed and fixed, then the feeding and conveying device 2 loosens the products and resets, and the rotary driving mechanism 42 drives the rotary shaft 43 to drive the turnover plate 44 to rotate 90 degrees, so that the products are turned into a horizontal state.
Meanwhile, in this embodiment, the rotary driving mechanism 42 includes a first rotary motor mounted on one side of the first riser 45, a driving wheel disposed on the other side of the first riser 45 and connected to an output shaft of the first rotary motor, a driven wheel mounted on an end portion of the rotary shaft 43 through which the bearing passes, and a timing belt connected between the driving wheel and the driven wheel. The rotation driving mechanism 42 adopts a transmission mode of matching a motor with a driving wheel, a synchronous belt and a driven wheel, so that the stability of the rotation motion of the turnover plate 44 can be ensured. Meanwhile, a protective cover 48 is further installed on the side, provided with the driving wheel, of the first vertical plate 45, and the driving wheel, the driven wheel and the synchronous belt are wrapped in the protective cover 48. The protective cover 48 can protect the parts of the rotary drive mechanism 42 from damage due to foreign object impact.
In an embodiment, the first transfer device 5 includes a first transfer translation mechanism 51 disposed perpendicular to the conveying direction of the feeding conveying line 3, a first transfer lifting mechanism 52 connected to the first transfer translation mechanism 51, and a first transfer lifting frame 53 connected to the first transfer lifting mechanism 52, where two ends of the first transfer lifting frame 53 are respectively provided with a first transfer module, and the first transfer module includes a first rotary cylinder 54 installed on the first transfer lifting frame 53, a first rotary seat 55 connected to the first rotary cylinder 54, and a first suction cup 56 installed at the bottom of the first rotary seat 55.
In this embodiment, the first transfer translation mechanism 51 and the first transfer lifting mechanism 52 are both linear motor modules, which are not limited to this, the bottom of the first suction cup 56 is provided with a suction nozzle, after the product is sucked, the first rotary cylinder 54 can drive the first rotary seat 55 and the first suction cup 56 to rotate 90 ° on the horizontal plane, so as to adjust the product angle, and then the product is placed on the upper feed line 3, the first rotary seat 55 comprises a first fixed seat and a first rotary plate, the first fixed seat is connected with the first rotary cylinder 54, and a linear bearing is mounted on the first fixed seat, the first rotary plate is arranged below the first fixed seat, the top of the first rotary plate is connected with a connecting rod, and the upper portion of the connecting rod is connected with the linear bearing, the outer wall of the connecting rod is sleeved with a spring, both ends of the spring are respectively connected with the top of the first rotary plate and the bottom of the linear bearing, and the first suction cup 56 is mounted at the bottom of the first rotary plate, when the first suction cup 56 sucks the product, the spring can buffer the reaction force of the product on the first rotary plate, so as to avoid damaging the product due to the excessive downward pressure generated when the first suction cup 56 sucks the product.
The foregoing description of the preferred embodiment of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the utility model.