CN223748128U - Anti-freezing solution exchange intelligent circulation cleaning equipment for hydraulic support - Google Patents

Abstract

The utility model discloses anti-freezing solution exchange intelligent circulation cleaning equipment for a hydraulic support, which comprises a water tank, wherein an anti-freezing solution inlet is formed in the upper end of the water tank, an anti-freezing solution discharge port is formed in the lower end of the water tank, a liquid storage tank is fixedly arranged at the lower end of the water tank, the liquid storage tank is communicated with the water tank through a flushing solution discharge port, a transverse plate is arranged in the water tank, spraying assemblies are arranged on the upper side and the lower side of the transverse plate, and a reciprocating mechanism for reciprocating movement of the transverse plate is arranged in the water tank. According to the utility model, under the cooperation of the spraying assembly and the reciprocating mechanism, the cleaning or the antifreeze exchange of the whole water tank can be completed in a short time. Compared with the traditional manual cleaning mode, the equipment can greatly improve the working efficiency and reduce the cleaning time.

Description

Anti-freezing solution exchange intelligent circulation cleaning equipment for hydraulic support

Technical Field

The utility model relates to the technical field of antifreeze exchange, in particular to an intelligent circulation cleaning device for antifreeze exchange for a hydraulic support.

Background

In the industrial fields of coal mines, mines and the like, the stability and the reliability of the hydraulic support serving as key equipment are critical to the production efficiency and the safety. During operation of the hydraulic bracket, antifreeze is required to prevent hydraulic system faults caused by low temperature. However, with the increase of the service time, various impurities, such as metal scraps, greasy dirt and the like, are mixed into the antifreeze, and the impurities not only reduce the performance of the antifreeze, but also may damage a hydraulic system, thereby affecting the normal operation of the hydraulic support.

The traditional antifreeze replacement and cleaning mode generally depends on manual operation, and has a plurality of defects. Firstly, the manual cleaning efficiency is low, and it is difficult to ensure that the antifreeze is completely replaced and cleaned. Secondly, new pollution sources such as hand grease, dust and the like are easily introduced in the manual operation process, so that the pollution problem of the hydraulic system is further aggravated. In addition, the traditional mode has potential safety hazards, such as improper operation can cause the anti-freezing solution to splash and hurt people or pollute the environment.

Disclosure of utility model

The utility model aims to solve the defects in the prior art, and provides an intelligent circulating cleaning device for the antifreeze exchange for a hydraulic bracket, which can complete the cleaning or the antifreeze exchange of the whole water tank in a short time under the cooperation of a spraying assembly and a reciprocating mechanism. Compared with the traditional manual cleaning mode, the equipment can greatly improve the working efficiency and reduce the cleaning time.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

the anti-freezing solution exchange intelligent circulation cleaning device for the hydraulic support comprises a water tank, wherein an anti-freezing solution inlet is formed in the upper end of the water tank, an anti-freezing solution discharge port is formed in the lower end of the water tank, a liquid storage tank is fixedly arranged at the lower end of the water tank, and the liquid storage tank is communicated with the water tank through a flushing fluid discharge port;

The inside of water tank is provided with the diaphragm, the upper and lower both sides of diaphragm all are provided with spray the subassembly, be provided with the reciprocating mechanism that is used for diaphragm reciprocating motion in the water tank.

Preferably, the spraying assembly comprises a plurality of spraying pipes which are arranged on the transverse plate at equal intervals, a plurality of spray heads are arranged at the left side and the right side of each spraying pipe at equal intervals, and a plurality of spray heads are arranged at equal intervals on one side, opposite to the side, of each spraying pipe, which is farthest adjacent.

Preferably, a water pump is fixedly arranged on the side wall of the liquid storage tank, a connecting pipe is fixedly arranged at the output end of the water pump, and the connecting pipe is communicated with the transverse plate.

Preferably, a section of the connecting pipe located in the water tank is a telescopic pipe.

Preferably, the reciprocating mechanism comprises a driving motor fixedly arranged on the side wall of the water tank, a reciprocating screw rod is fixedly arranged at the tail end of an output shaft of the driving motor, a sliding rod is fixedly arranged in the water tank and is in sliding connection with the transverse plate, and the reciprocating screw rod is in threaded connection with the transverse plate.

Preferably, the transverse plate is provided with a lead screw notch adapted to the reciprocating lead screw, and is provided with a slide hole adapted to the slide rod, and the transverse plate is of a hollow structure.

The utility model has the following beneficial effects:

1. The spraying assembly adopts a uniform spraying design, so that cleaning liquid or new antifreezing solution can be continuously and uniformly sprayed to all corners in the water tank, and the residues and impurities of the old antifreezing solution are effectively removed, so that the cleaning efficiency is remarkably improved;

2. The reciprocating motion of the reciprocating mechanism further enhances the cleaning effect, so that dirt and residues in the water tank can be thoroughly removed. The design not only improves the cleaning quality, but also is beneficial to prolonging the service life of the hydraulic support.

Drawings

FIG. 1 is a schematic cross-sectional view of an intelligent circulating cleaning device for hydraulic support antifreeze fluid exchange according to the present utility model;

Fig. 2 is a schematic top view cross section of an anti-freezing solution exchange intelligent circulation cleaning device for a hydraulic support, which is provided by the utility model;

Fig. 3 is a schematic structural diagram of an anti-freezing solution exchange intelligent circulation cleaning device for a hydraulic support.

In the figure, a water tank 1, an antifreezing fluid discharge port 2, an antifreezing fluid inlet 3, a liquid storage tank 4, a water pump 5, a connecting pipe 6, a transverse plate 7, a spraying pipe 8, a reciprocating screw rod 9, a flushing fluid discharge port 10, a driving motor 11 and a sliding rod 12.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

Referring to fig. 1-3, an anti-freezing solution exchange intelligent circulation cleaning device for a hydraulic support comprises a water tank 1, wherein an anti-freezing solution inlet 3 is formed in the upper end of the water tank 1, an anti-freezing solution outlet 2 is formed in the lower end of the water tank 1, a liquid storage tank 4 is fixedly arranged at the lower end of the water tank 1, a water pump 5 is fixedly arranged on the side wall of the liquid storage tank 4, a connecting pipe 6 is fixedly arranged at the output end of the water pump 5, the connecting pipe 6 is communicated with a transverse plate 7, one section of the connecting pipe 6 positioned in the water tank 1 is a telescopic pipe so as to adapt to the left-right movement of the transverse plate 7, the liquid storage tank 4 is communicated with the water tank 1 through a flushing solution outlet 10, a filter screen is arranged in the flushing solution outlet 10, and impurities are prevented from entering the liquid storage tank 4;

The inside of the water tank 1 is provided with a transverse plate 7, spraying components are arranged on the upper side and the lower side of the transverse plate 7, each spraying component comprises a plurality of spraying pipes 8 which are arranged on the transverse plate 7 at equal intervals, a plurality of spray heads are arranged on the left side and the right side of each spraying pipe 8 at equal intervals, a plurality of spray heads are arranged on the back side of two adjacent farthest spraying pipes 8 at equal intervals, and when liquid enters the transverse plate 7 through a connecting pipe 6, the liquid can be uniformly sprayed to all corners in the water tank 1;

Be provided with the reciprocating mechanism that is used for diaphragm 7 reciprocating motion in the water tank 1, reciprocating mechanism includes driving motor 11 fixed mounting on the water tank 1 lateral wall, driving motor 11's output shaft end fixed mounting has reciprocating screw 9, the inside fixed mounting of water tank 1 has slide bar 12, slide bar 12 and diaphragm 7 sliding connection, reciprocating screw 9 and diaphragm 7 threaded connection, offered the lead screw notch with reciprocating screw 9 looks adaptation on the diaphragm 7, offered the slide hole with slide bar 12 looks adaptation, diaphragm 7 is hollow structure.

Working principle:

When the device starts to work, antifreeze is injected into the water tank 1 through the antifreeze inlet 3. When the antifreeze is required to be discharged or replaced, the antifreeze discharge port 2 is opened to discharge the antifreeze or impurities in the water tank 1;

when the water pump 5 is started, the water pump pumps the liquid in the liquid storage tank 4, the liquid is conveyed to the transverse plate 7 through the connecting pipe 6, and finally the liquid is sprayed out through the spraying pipe 8;

After the driving motor 11 is started, the output shaft drives the reciprocating screw rod 9 to rotate, and the transverse plate 7 is in threaded connection with the reciprocating screw rod 9 and is in sliding connection with the sliding rod 12, so that the transverse plate 7 can do reciprocating motion along the axial direction of the reciprocating screw rod 9. This movement enables the spray assembly to cover a larger area within the tank 1, enabling a more uniform cleaning or antifreeze exchange;

In the cleaning or antifreeze exchange process, cleaning fluid or new antifreeze is continuously circulated by the water pump 5, enters the water tank 1 from the liquid storage tank 4, and is sprayed into the water tank 1 through the spraying assembly.

The present utility model is not limited to the above-mentioned embodiments, and any person skilled in the art, based on the technical solution of the present utility model and the inventive concept thereof, can be replaced or changed within the scope of the present utility model.

Claims (6)

1. The anti-freezing solution exchange intelligent circulation cleaning equipment for the hydraulic support is characterized by comprising a water tank (1), wherein an anti-freezing solution inlet (3) is formed in the upper end of the water tank (1), an anti-freezing solution discharge port (2) is formed in the lower end of the water tank (1), a liquid storage tank (4) is fixedly arranged at the lower end of the water tank (1), and the liquid storage tank (4) is communicated with the water tank (1) through a flushing solution discharge port (10);

the novel water tank is characterized in that a transverse plate (7) is arranged in the water tank (1), spraying components are arranged on the upper side and the lower side of the transverse plate (7), and a reciprocating mechanism for reciprocating the transverse plate (7) is arranged in the water tank (1).

2. The antifreeze exchange intelligent circulation cleaning device for the hydraulic support according to claim 1, wherein the spraying assembly comprises a plurality of spraying pipes (8) which are arranged on the transverse plate (7) at equal intervals, a plurality of spray heads are arranged on the left side and the right side of each spraying pipe (8) at equal intervals, and a plurality of spray heads are arranged on the side, opposite to each other, of each spraying pipe (8) at the farthest position at equal intervals.

3. The antifreeze exchange intelligent circulation cleaning device for the hydraulic support according to claim 1, wherein a water pump (5) is fixedly arranged on the side wall of the liquid storage tank (4), a connecting pipe (6) is fixedly arranged at the output end of the water pump (5), and the connecting pipe (6) is communicated with the transverse plate (7).

4. An anti-freezing solution exchange intelligent circulation cleaning device for a hydraulic support according to claim 3, wherein a section of the connecting pipe (6) positioned in the water tank (1) is a telescopic pipe.

5. The antifreeze exchange intelligent circulation cleaning device for the hydraulic support according to claim 1, wherein the reciprocating mechanism comprises a driving motor (11) fixedly installed on the side wall of the water tank (1), a reciprocating screw (9) is fixedly installed at the tail end of an output shaft of the driving motor (11), a sliding rod (12) is fixedly installed in the water tank (1), the sliding rod (12) is in sliding connection with the transverse plate (7), and the reciprocating screw (9) is in threaded connection with the transverse plate (7).

6. The antifreeze exchange intelligent circulation cleaning device for the hydraulic support according to claim 5, wherein the transverse plate (7) is provided with a lead screw notch matched with the reciprocating lead screw (9), a sliding hole matched with the sliding rod (12) is formed, and the transverse plate (7) is of a hollow structure.