CN223714270U - Separating equipment - Google Patents
Separating equipmentInfo
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- CN223714270U CN223714270U CN202423234916.1U CN202423234916U CN223714270U CN 223714270 U CN223714270 U CN 223714270U CN 202423234916 U CN202423234916 U CN 202423234916U CN 223714270 U CN223714270 U CN 223714270U
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- separating
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Abstract
本实用新型公开一种分板设备，涉及线路板分板技术领域，分板设备包括第一分板装置、输送装置和进给装置，第一分板装置包括用于将物料板分割成多个物料块的裁切单元，裁切单元包括至少一个沿水平方向可活动设置的第一裁切刀；输送装置的输送路径经过第一分板装置；进给装置包括活动的阻挡件，阻挡件处于调节状态时，阻挡件与裁切单元在沿输送装置输送方向的间距可调且能够避让物料板，阻挡件处于定位状态时，阻挡件与裁切单元相对固定且与物料板的边缘相抵。阻挡件与对应的裁切刀之间的距离就是物料的裁切宽度，对应不同的物料板和不同的裁切要求，只需要调整阻挡件的位置即可，无需拆装刀具，能够实现快速调试的效果，提高生产效率。
This utility model discloses a board separating device, relating to the field of circuit board separating technology. The separating device includes a first separating unit, a conveying device, and a feeding device. The first separating unit includes a cutting unit for dividing a material board into multiple material blocks. The cutting unit includes at least one first cutting blade that is movably arranged in the horizontal direction. The conveying path of the conveying device passes through the first separating unit. The feeding device includes a movable blocking member. When the blocking member is in an adjustable state, the distance between the blocking member and the cutting unit along the conveying direction of the conveying device is adjustable and can avoid the material board. When the blocking member is in a positioned state, the blocking member is relatively fixed to the cutting unit and abuts against the edge of the material board. The distance between the blocking member and the corresponding cutting blade is the cutting width of the material. For different material boards and different cutting requirements, only the position of the blocking member needs to be adjusted, without disassembling the cutting blade, which can achieve a rapid debugging effect and improve production efficiency.
Description
Technical Field
The utility model relates to the technical field of circuit board separation, in particular to separation equipment.
Background
The circuit board dividing machine is a full-automatic production device for cutting, dividing and splitting various circuit boards, most of existing dividing machines use milling cutters to divide boards, dust is easy to generate in the processing process, dust cleaning equipment is required to be added, the cost is high, and due to the fact that the cutting positions of circuit boards with different sizes are different, when the product replacement or the cutting position change is involved, the cutting tools are required to be detached and the positions are required to be debugged again, labor is consumed, and the processing efficiency is affected.
Disclosure of utility model
The utility model mainly aims to provide the board separating equipment which can be suitable for cutting circuit board materials with different specifications and different connection modes, does not need to disassemble and debug a cutter, and has less dust generated in the cutting process, thereby not only improving the production efficiency, but also reducing the cleaning cost.
To achieve the above object, the present utility model provides a board separation apparatus including:
The first plate separating device comprises a cutting unit for dividing the material plate into a plurality of material blocks, and the cutting unit comprises at least one first cutting knife which is movably arranged along the horizontal direction;
A conveying device for conveying the material plate to be cut along the horizontal direction, a conveying path of the conveying device passing through the first plate dividing device, and
The feeding device comprises a blocking piece which moves along the vertical direction and the horizontal direction, the blocking piece is provided with a positioning state and an adjusting state, when the blocking piece is in the adjusting state, the distance between the blocking piece and the cutting unit in the conveying direction of the conveying device is adjustable, the blocking piece can avoid a material plate, and when the blocking piece is in the positioning state, the blocking piece is relatively fixed with the cutting unit and is propped against the edge of the material plate.
In one embodiment, the first plate separating device comprises a mounting bracket above the conveying device;
The first cutting knife is movably mounted to the mounting bracket along the horizontal direction;
The blocking piece is positioned on one side of the first cutting knife along the horizontal direction, and the blocking piece is movably mounted on the mounting bracket along the horizontal direction and along the up-down direction.
In an embodiment, the first cutting knife is configured as a hob, and the hob is configured in plurality and is arranged at intervals along the same straight line.
In an embodiment, the cutting unit further includes a second cutting blade, where the second cutting blade and the first cutting blade are disposed opposite to each other in an up-down direction and are capable of moving in the up-down direction.
In an embodiment, the first board separation device further comprises a lifting adjustment structure, the lifting adjustment structure comprising:
The base is positioned below the second cutting knife;
A connecting seat movably mounted on the base along the up-down direction, the connecting seat being connected with the second cutting knife, and
The filling structure is arranged between the connecting seat and the base, and is provided with a supporting state for propping and fixing the connecting seat and the base and an avoiding state which is staggered at least with the connecting seat so that the connecting seat can move relative to the base.
In one embodiment, the padding structure comprises:
A support member arranged at the lower end of the connecting seat and capable of forming a fit gap extending in the up-down direction with the base when the connecting seat moves upwards, and
And the bearing block is movably mounted to the base along the horizontal direction and can movably extend into the fit clearance to support the support piece and the base.
In an embodiment, the bearing block is arranged in a step manner so as to have a first mating surface and a second mating surface which are arranged at intervals in the up-down direction, and in the supporting state, the second mating surface is positioned in the mating gap and abuts against the supporting member, and in the avoiding state, the second mating surface is positioned in the mating gap so as to abut against or be spaced from the supporting member.
In an embodiment, the plate separating device further comprises a second plate separating device located at one side of the first plate separating device in the horizontal direction, the second plate separating device comprises two plate separating structures which are oppositely arranged in the up-down direction and are used for jointly dividing the material block into a plurality of plate units, each plate separating structure comprises a plurality of plate separating cutters which are arranged at intervals in the horizontal direction and are rotatably arranged along an axis extending in the horizontal direction, and the distance between every two adjacent plate separating cutters is adjustable;
the conveying stroke of the conveying device passes through the second dividing plate device.
In one embodiment, the second split device includes a drive adjustment assembly comprising:
Two screws, each screw rotating along an axis extending in the horizontal direction, two gears meshed with each other being provided at the ends of the two screws, a plurality of thread segments being provided on the outer surface of each screw, the rotation directions of the two adjacent thread segments being opposite, a slider being provided on each thread segment for linear movement in the horizontal direction, the slider being provided for the corresponding dividing blade to rotate and mount, and
And the driving part is connected with one of the gears so as to drive the two screws to synchronously rotate.
In one embodiment, the plate separating device further comprises a pre-cutting device, wherein the pre-cutting device is used for pre-cutting at least one side surface of the material block in the up-down direction;
The conveying path of the conveying device sequentially passes through the first plate separating device, the pre-cutting device and the second plate separating device.
In one embodiment, the pre-cutting device comprises:
A plurality of first pre-cutters arranged at intervals along the horizontal direction, each of the first pre-cutters being rotatable along an axis extending in the horizontal direction, and
The second pre-cutters are positioned below the first pre-cutters and correspond to the first pre-cutters, and the second pre-cutters are fixedly arranged.
In an embodiment, the second separator device further comprises a pushing part, wherein the pushing part moves along a horizontal direction towards a direction close to or far away from the separator structure, and the pushing part is used for propping against the edge of the separator structure when the separator structure works.
In one embodiment, the delivery device comprises:
A first conveying assembly having a first conveying section that moves past the first plate separating device;
a second conveying assembly positioned at one side of the first conveying assembly along the horizontal direction, the second conveying assembly comprises a second conveying part movably arranged along the horizontal direction, the second conveying part movably passes through the second division plate device, and
The conveying assembly comprises a conveying part which is movably arranged along the horizontal direction and the up-down direction, and the conveying part is used for picking up the material blocks on the first conveying part and conveying the material blocks to the second conveying part.
In an embodiment, the conveying device comprises a first conveying assembly, wherein the first conveying assembly comprises two conveying frames which are oppositely arranged along the horizontal direction, and two conveying belts which are arranged on the two conveying frames, the two conveying belts are used for jointly bearing the material plates, and the distance between the two conveying frames is adjustable.
In an embodiment, the conveying device comprises a second conveying assembly, the second conveying assembly comprises a second conveying part movably arranged along the horizontal direction, the second conveying part comprises a conveying table movably arranged along the horizontal direction and a material carrying jig detachably mounted on the conveying table, and the material carrying jig rotates along an axis extending in the vertical direction so as to be capable of being clamped with or separated from the conveying table.
In one embodiment, the plate separating apparatus further comprises a waste collection assembly comprising:
a first material guiding plate obliquely arranged in the up-down direction and
The second material guiding plate is obliquely arranged in the up-down direction and forms an included angle with the first material guiding plate, and the lower end of the second material guiding plate is arranged corresponding to the first material guiding plate;
The upper end of the first material guiding plate or the second material guiding plate is used for receiving cut edge materials of the material plates.
In an embodiment, the board separation device further comprises a blanking device, and the blanking device comprises:
a loading platform for placing a loading box thereon, and
And the blanking part can move along the horizontal direction and the up-down direction and is used for transferring the split materials into the material carrying box.
According to the technical scheme, the feeding device is matched with the cutting unit, so that the self-adaption of different cutting widths of different material plates can be realized, specifically, the distance between the blocking piece and the cutting unit is the cutting width of the material, and when the blocking piece is in a positioning state, the cutting unit corresponds to the cutting line of the material plate when the material plate moves to be propped against the blocking piece. The position of the blocking piece is only required to be adjusted corresponding to different material plates and different cutting requirements, so that the board separating device has good universality, materials with different cutting requirements and different specifications can be quickly matched, a cutter is not required to be disassembled and assembled, the quick debugging effect can be realized, and the production efficiency is improved.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to the structures shown in these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a structure of an embodiment (angle) of a board splitting apparatus according to the present utility model;
FIG. 2 is a schematic view of the structure of the plate separating apparatus (another angle) in FIG. 1;
FIG. 3 is a schematic view of the first plate separating device and the feeding device of FIG. 1 mated;
FIG. 4 is a schematic structural view of the first plate separating device in FIG. 1;
FIG. 5 is a schematic view of the second division plate device (at an angle) in FIG. 1;
FIG. 6 is a schematic view of the second separator device (at another angle) of FIG. 1;
Fig. 7 is a schematic view of the waste collection assembly of fig. 1.
Reference numerals illustrate:
100. The plate separating device comprises a plate separating device 1, a first cutting knife 11, a second cutting knife 12, a mounting bracket 13, a mounting bracket 14, a lifting adjusting structure 141, a base 142, a connecting seat 143, a filling structure 1431, a supporting piece 1432, a bearing block 144, a first air cylinder 145, a second air cylinder 2, a feeding device 21, a blocking piece 3, a conveying device 31, a first conveying component 311, a conveying belt 312, a conveying frame 32, a second conveying component 33, a conveying component 4, a second plate separating device 41, a plate separating knife 42, a screw rod 43, a gear 44, a driving part 45, a pushing part 5, a pre-cutting device 51, a first pre-cutting knife 52, a second pre-cutting knife 6, a waste collecting component 61, a first guide plate 62, a second guide plate 7, a blanking device 71, a carrying table 72, a blanking part a carrying jig.
The achievement of the objects, functional features and advantages of the present utility model will be further described with reference to the accompanying drawings, in conjunction with the embodiments.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
In the case where a directional instruction is involved in the embodiment of the present utility model, the directional instruction is merely used to explain the relative positional relationship, movement condition, etc. between the components in a specific posture, and if the specific posture is changed, the directional instruction is changed accordingly.
In addition, if there is a description of "first", "second", etc. in the embodiments of the present utility model, the description of "first", "second", etc. is for descriptive purposes only and is not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include at least one such feature. In addition, the technical solutions of the embodiments may be combined with each other, but it is necessary to base that the technical solutions can be realized by those skilled in the art, and when the technical solutions are contradictory or cannot be realized, the combination of the technical solutions should be considered to be absent and not within the scope of protection claimed in the present utility model.
The circuit board dividing machine is a full-automatic production device for cutting, dividing and splitting various circuit boards, most of existing dividing machines use milling cutters to divide boards, dust is easy to generate in the processing process, dust cleaning equipment is required to be added, the cost is high, and due to the fact that the cutting positions of circuit boards with different sizes are different, when the product replacement or the cutting position change is involved, the cutting tools are required to be detached and the positions are required to be debugged again, labor is consumed, and the processing efficiency is affected.
Moreover, after components such as resistors, capacitors and chips are mounted on the circuit board, PCBA (Printed Cirruit Board Assembly) is formed, common PCBA is usually connected through stamp holes, and the existing plate separating machine for milling cutter separating plates cannot be matched with the PCBA connected through V-cut.
In view of the above, the utility model provides the board separating equipment which can adapt to cutting of circuit board materials with different specifications and different connection modes, does not need to disassemble and debug a cutter, and has less dust generated in the cutting process, thereby not only improving the production efficiency, but also reducing the cleaning cost.
Referring to fig. 1 to 3, a board splitting apparatus 100 includes a first board splitting device 1, a conveying device 3 and a feeding device 2, wherein the first board splitting device 1 includes a cutting unit for splitting a material board into a plurality of material boards, the cutting unit includes at least one first cutting blade 11 movably disposed along a horizontal direction, the conveying device 3 is used for conveying the material board to be cut along the horizontal direction, a conveying path of the conveying device 3 passes through the first board splitting device 1, the feeding device 2 includes a blocking member 21 moving along the horizontal direction up and down, the blocking member 21 has a positioning state and an adjusting state, when the blocking member 21 is in the adjusting state, a distance between the blocking member 21 and the cutting unit along the conveying direction of the conveying device 3 is adjustable and the cutting unit can avoid the material board, and when the blocking member 21 is in the positioning state, the blocking member 21 is relatively fixed to the cutting unit and abuts against an edge of the material board.
In the technical scheme of the utility model, the feeding device 2 is matched with the cutting units, so that the self-adaption of different cutting widths of different material plates can be realized, specifically, the distance between the blocking piece 21 and the cutting units is the cutting width of the material, and when the blocking piece 21 is in a positioning state, the cutting units correspond to the cutting lines of the material plates when the material plates move to be propped against the blocking piece 21. The position of the blocking piece 21 is only required to be adjusted corresponding to different material plates and different cutting requirements, so that the separating plate device 100 has good universality, materials with different cutting requirements and different specifications can be quickly matched, a cutter is not required to be disassembled and assembled, the quick debugging effect can be realized, and the production efficiency is improved.
Initially, the blocking piece 21 is in an adjusting state, the distance between the blocking piece 21 and the cutting unit is adjusted corresponding to the processing requirement of the current material plate, after debugging is completed, the movably arranged first cutting knife 11 is kept at the side of the conveying device 3, the blocking piece 21 is converted into a positioning state, when the conveying device 3 drives the material plate to move, when the edge of the material plate abuts against the blocking piece 21, the straight line where the first cutting knife 11 is located coincides with the cutting line of the material plate, and the material plate can be cut by driving the first cutting knife 11 to move.
The utility model is not limited to the structural form of the conveying device 3, and the conveying device 3 can be in a structural form that a stepping motor drives a conveyor belt, in this embodiment, the conveying device 3 comprises a first conveying component 31, the first conveying component 31 comprises two conveying frames 312 which are oppositely arranged along the horizontal direction, and two conveying belts 311 which are arranged on the two conveying frames 312, the two conveying belts 311 are used for jointly bearing material plates, and the distance between the two conveying frames 312 is adjustable, so that the adaptation of the material plates with different specifications is realized, and meanwhile, the cutting knife positioned below can be avoided.
It should be understood that the position of the first cutting blade 11 in the up-down direction is unchanged, and thus the blocking member 21 may be correspondingly engaged with the first cutting blade 11, and in some embodiments, the first board splitting device 1 includes a mounting bracket 13 above the conveying device 3, the first cutting blade 11 is movably mounted to the mounting bracket 13 in the horizontal direction, the blocking member 21 is located at one side of the first cutting blade 11 in the horizontal direction, and the blocking member 21 is movably mounted to the mounting bracket 13 in the horizontal direction and in the up-down direction. At this time, the first cutting blade 11 and the blocking member 21 are mounted on the mounting bracket 13, the blocking member 21 is adjusted in a bidirectional movement, and the first cutting blade 11 is adjusted in a unidirectional movement. In particular, the mounting bracket 13 may be T-shaped, L-shaped, so as to facilitate adapting to different movement trajectories of the first cutting blade 11 and the blocking member 21.
In other embodiments, the blocking member 21 may be disposed on the frame of the conveying device 3, where the blocking member 21 and the first cutting blade 11 are independent of each other, which is not described in detail in the present utility model.
It should be noted that, the first cutting blade 11 may be driven to move and cut by the linear driving module, the lifting of the blocking member 21 may be realized by an air cylinder, or screw driving, and the horizontal movement of the blocking member 21 may be realized by the linear driving module, or an air cylinder, or screw structure, which should be understood that the driving of the blocking member 21 and the driving structure of the first cutting blade 11 should be independent from each other and not affect each other.
In the present utility model, the structural form of the cutting unit is not limited, and the cutting unit may be a single-sided cutter or a form of matching upper and lower double-sided cutters, for example, the cutting unit may be a double-sided cutter, and at this time, two first cutting cutters 11 may be disposed opposite to each other in the up-down direction, and the two first cutting cutters 11 may move synchronously in the horizontal direction.
Further, the first cutter 11 may be set as a hob, that is, a cutter that performs a rotary cutting motion in a cutting process, that is, in a moving cutting process of the first cutter 11, the rotary cutting may be performed simultaneously, an arrangement direction of the plurality of first cutters 11 is the same as a moving direction, and the plurality of first cutters 11 are arranged along the same straight line, so that cutting efficiency may be improved.
In this embodiment, the cutting unit further includes a second cutting blade 12, and the second cutting blade 12 is disposed opposite to the first cutting blade 11 in the up-down direction and is movable in the up-down direction. The cutting of the material plate is carried out through the first cutting knife 11 and the second cutting knife 12 which are oppositely arranged in the vertical direction, when materials pass through the cutting unit, the first cutting knife 11 and the second cutting knife 12 are contacted with the surface of the materials together so as to realize the cutting of the material plate by the extrusion force, and dust is not easy to be generated in the cutting mode, so that dust cleaning equipment is not required to be additionally arranged during arrangement, and the cost is saved.
Meanwhile, when the transfer direction of the material plate is perpendicular to the cutting direction of the first cutting knife 11, namely, the material plate is conveyed along the first horizontal direction, the first cutting knife 11 is movably cut along the second horizontal direction, the lifting adjustment of the second cutting knife 12 can avoid interference between the material plate transfer process and the second cutting knife 11, specifically, in the cutting process, the material plate is fixed relative to the second cutting knife 12 under the action of the blocking piece 21, the matching condition of the first cutting knife 11 and the second cutting knife 12 is kept, after the first cutting knife 11 finishes cutting, the second cutting knife 12 is driven to fall, and the blocking piece 21 is driven to lift, so that the material block cut by the material plate can be transferred to a later procedure for further processing.
Based on the above embodiment, considering that the second cutting blade 12 is also subjected to a downward pressing force during the cutting of the first board splitting apparatus 1, the second cutting blade 12 needs to not only satisfy the function of the elevation adjustment, but also need to be able to not be moved under the action of the downward pressing force. In view of this, in some implementations, referring to fig. 4, the first board splitting apparatus 1 further includes a lifting adjusting structure 14, where the lifting adjusting structure 14 includes a base 141, a connecting seat 142 and a filling structure 143, the base 141 is located below the second cutting blade 12, the connecting seat 142 is movably mounted on the base 141 along an up-down direction, the connecting seat 142 is connected with the second cutting blade 12, and the filling structure 143 is disposed between the connecting seat 142 and the base 141 and has a supporting state of supporting and fixing the connecting seat 142 and the base 141, and an avoiding state that is partially staggered with the connecting seat 142 so that the connecting seat 142 can move relative to the base 141. The base 141 is used as a bearing, can be arranged on a machine table, can be arranged on the bottom surface, and the connecting base 142 is arranged on the base 141 through a driving structure, so that the lifting adjustment of the second cutting knife 12 can be realized, even if the driving part 44 of the connecting base 142 has a function of locking a driving position in consideration of structural fit and processing errors, gaps can be inevitably formed between the connecting base 142 and the base 141, and the gaps can cause the second cutting knife 12 to passively move downwards when being subjected to larger pressure, therefore, the filling structure 143 is arranged, and in a supporting state, the filling structure 143 can fill a gap between the connecting base 142 and the base 141, and in an avoidance state, enough space is reserved for lifting of the connecting base 142.
The present utility model is not limited to a specific form of the filling structure 143, and may be a movable block structure, in this embodiment, the filling structure 143 includes a support member 1431 and a bearing block 1432, the support member 1431 is disposed at a lower end of the connection seat 142, the support member 1431 can form a fit gap extending in an up-down direction with the base 141 when the connection seat 142 moves upward, the bearing block 1432 is movably mounted to the base 141 in a horizontal direction, and the bearing block 1432 can movably extend into the fit gap to support the support member 1431 and the base 141. The supporting member 1431 plays a role of auxiliary cooperation, when the supporting block 1432 and the connecting seat 142 are completely avoided, the supporting member 1431 can be used as a mechanical limit, and when the supporting member 1431 abuts against the base 141, the connecting seat 142 cannot be lowered continuously. Meanwhile, the supporting piece 1431 can also fill part of the space between the connecting seat 142 and the base 141, so that the oversized bearing block 1432 is avoided, and the supporting state and the avoiding state can be switched by moving the bearing block 1432.
The present utility model is not limited to a specific structural form of the bearing block 1432, and when the thicknesses of the bearing block 1432 in the up-down direction are uniform, the state change is achieved by moving the bearing block 1432 to the fit gap or completely out of the fit gap, and when the thickness change of the bearing block 1432 in the up-down direction is set, the state change is achieved by moving the high point of the bearing block 1432 to the fit gap or the low point of the bearing block 1432 to the fit gap.
In this embodiment, the bearing block 1432 is arranged in a step manner, so as to have a first mating surface and a second mating surface which are arranged at intervals in the up-down direction, the first mating surface and the second mating surface respectively form two gears correspondingly, in a supporting state, the second mating surface is in a mating gap and abuts against the supporting piece 1431, and in an avoiding state, the second mating surface is in the mating gap to abut against or be spaced from the supporting piece 1431.
Specifically, the bearing block 1432 is driven by a first cylinder 144 disposed in a horizontal direction, a cylinder tube of the first cylinder 144 is fixed on the base 141, a cylinder rod is connected to a side end of the bearing block 1432, the connection base 142 is driven by a second cylinder 145 disposed in an up-down direction, the second cylinder 145 is located between the two supporting members 1431, a cylinder tube of the second cylinder 145 is fixed on the base 141, and the cylinder rod is fixed with the connection base 142. At the time of the designer, in consideration of avoidance, the bearing blocks 1432 are provided in two, the two bearing blocks 1432 are separately provided at both sides of the second cylinder 145, and the two weighing blocks are connected to the first cylinder 144.
When the material plate is cut, the material plate can be equally divided into a plurality of material blocks, and the functional part and the rim charge part of the material plate can be divided into a plurality of material blocks, so that the rim charge part is scrapped. In some embodiments, the plate separating apparatus 100 further includes a second plate separating device 4 located at one side of the first plate separating device 1 in the horizontal direction, the second plate separating device 4 includes two plate separating structures disposed opposite to each other in the vertical direction, the two plate separating structures are used to divide the material block into a plurality of plate units together, each plate separating structure includes a plurality of plate separating blades 41 disposed at intervals in the horizontal direction and rotationally disposed along an axis extending in the horizontal direction, a distance between each two adjacent plate separating blades 41 is adjustable, and a conveying stroke of the conveying device 3 passes through the second plate separating device 4. The whole material firstly passes through the first plate separating device 1 and is cut into strip-shaped material blocks, and the material blocks pass through the second plate separating device 4, so that a plurality of plate units are obtained. The distance between the plurality of dividing blades 41 is adjustable, so that the self-adaptive cutting of the material blocks with different specifications and different cutting requirements is realized, and the universality is good.
In the technical scheme of the utility model, the cutting direction of the first cutting knife 11 and the dividing knife 41 is vertical, specifically, the material plate is divided into a plurality of material blocks along the second horizontal direction, and each material block is divided into a plurality of plate units along the first horizontal direction through the second dividing unit in sequence.
In other embodiments, the cutting directions of the first cutting blade 11 and the dividing blade 41 are identical, and at this time, when the turning of the material block is performed, the posture of the material block needs to be changed.
In order to realize the adjustment of the distance between the plurality of plate dividing blades 41, in some embodiments, a plurality of clamping jaw cylinders may be provided, each clamping jaw cylinder clamps the tool holders of two plate dividing blades 41, in this embodiment, referring to fig. 5 to 6, the second plate dividing device 4 includes a driving adjustment assembly, the driving adjustment assembly includes two screws 42 and a driving part 44, the two screws 42 rotate along the axis extending in the horizontal direction, two gears 43 meshed with each other are provided at the ends of the two screws 42, a plurality of thread segments are provided on the outer surface of each screw 42, the rotation directions of the adjacent two thread segments are opposite, a slider moving linearly along the horizontal direction is sleeved on each thread segment, the slider is provided for the corresponding plate dividing blade 41 to rotate and mounted, and the driving part 44 is connected with one of the gears 43 to drive the two screws 42 to rotate synchronously. It should be understood that the matching form of the slider and the screw rod 42 is similar to a screw rod structure, so that the slider does not rotate during the rotation of the screw rod 42 and only does linear motion, and thus, the number of thread segments is set according to the number of the dividing plate cutters 41, and the plurality of dividing plate cutters 41 can be synchronously adjusted, so that the efficiency is higher. When the reduction of the number of the division plates is involved, the screw rod 42 can be rotated to enable the division plate cutter 41 positioned at the edge to be moved to the end part of the screw rod 42 to avoid the material block, so that the division plate cutter 41 is not required to be disassembled, and quick material changing matching is realized.
In the present embodiment, the plurality of split blades 41 are each provided as a hob, or the split blade 41 located above may be a hob, and the split blade 41 located below may be a knife switch.
In the cutting process of the dividing blade 41, since the material block is divided into a plurality of plate units at the same time, the tangential positions of two adjacent plate units are stressed, so that the situation that the material block is tilted to affect the cutting effect easily occurs during cutting, in some implementations, the dividing plate apparatus 100 further comprises a pre-cutting device 5, the pre-cutting device 5 is used for pre-cutting at least one side surface of the material block in the up-down direction, and the conveying path of the conveying device 3 sequentially passes through the first dividing plate device 1, the pre-cutting device 5 and the second dividing plate device 4. Before the second dividing plate device 4 cuts, the cutting device 5 is used for cutting, so that stress is dispersed, the cutting device 5 can cause cutting marks on the surface of the material block, but the material block cannot be directly cut off, and when the material block subjected to cutting is cut through the second dividing plate device 4, the situation that the material block is tilted can be avoided.
Referring to fig. 5, the pre-cutting device 5 includes a plurality of first pre-cutting blades 51 and a plurality of second pre-cutting blades 52, where the plurality of first pre-cutting blades 51 are arranged at intervals along a horizontal direction, each of the first pre-cutting blades 51 is configured as a hob and can rotate along an axis extending along the horizontal direction, the plurality of second pre-cutting blades 52 are located below the plurality of first pre-cutting blades 51 and are arranged corresponding to the plurality of first pre-cutting blades 51, the plurality of second pre-cutting blades 52 are fixedly arranged and are configured as a knife switch, and it should be understood that the number of the plurality of first pre-cutting blades 51 and the number of the plurality of second pre-cutting blades 52 should be matched with the number of the plate units correspondingly, and since the first pre-cutting blades 11 and the second pre-cutting blades 12 are mainly pre-cutting functions, the second pre-cutting blades 52 do not interfere with the travelling of the material block, and a gap between the oppositely arranged first pre-cutting blades 51 and the second pre-cutting blades 52 is larger than a gap between the oppositely arranged two plate dividing plates 41.
In other embodiments, the pre-cutting device 5 may also have only an upper or only a lower knife.
To facilitate the modular design, the pre-cutting means 5 and the second splitter means 4 may be mounted on the same mounting base. In this embodiment, the plurality of first pre-cutters 51 are mounted by a shaft extending in the same direction as the screws 42, the shaft and the two screws 42 are mounted on the same mounting base, and the shaft and the screws 42 are disposed at intervals. A plurality of second pre-cutters 52 are mounted on the mounting block by a web.
In order to prevent the material block from moving towards the feeding side during the cutting process, referring to fig. 7, the second division plate device 4 further includes a pushing portion 45, the pushing portion 45 is located at one side of the feeding direction of the second division plate device 4, and moves along the horizontal direction towards the direction close to or far away from the division plate structure, and the pushing portion 45 is used for supporting the edge of the material block far away from the division plate structure during the operation of the division plate structure. The pushing part 45 can be simultaneously abutted against the whole side edge of the material block, a pushing force is always provided in the process of cutting the material block, and a plurality of pushing parts 45 can also be arranged and respectively correspond to the positions of a plurality of plate units.
It should be noted that the pushing portion 45 may be configured as a push plate having a certain length, and may be driven to move by an air cylinder.
According to the different arrangement orientations of the first plate separating device 1 and the second plate separating device 4, the conveying device 3 can be arranged as two conveyor belt sections with the conveying direction vertical, or the conveying device 3 can be arranged as two conveyor belt sections with the same conveying direction, in the implementation, the conveying device 3 comprises a first conveying component 31, a second conveying component 32 and a conveying component 33, the first conveying component 31 is provided with a first conveying part, the first conveying part moves through the first plate separating device 1, the second conveying component 32 is positioned on one side of the first conveying component 31 along the horizontal direction, the second conveying component 32 comprises a second conveying part which moves through the second plate separating device 4 along the horizontal direction, the conveying component 33 comprises a conveying part which moves along the horizontal direction and up and down, and the conveying part is used for picking up the material blocks on the first conveying part and conveying the material blocks onto the second conveying part. The first conveying part and the second conveying part can be conveyor belts driven by a stepping motor or movable platforms driven by a linear driving module, and the structures of the first conveying part and the second conveying part can be the same or different. The transfer assembly 33 may be a multi-axis driving mechanism, and may be a pneumatic clamping jaw or a suction cup, so as to grasp and transfer the material block.
In this embodiment, the conveying directions of the first conveying portion and the second conveying portion are set to be the same, and the transfer portion may be placed in the second conveying portion in a translational manner after picking up the material block conveyed by the first conveying portion.
Further, the first conveying assembly 31 and the second conveying assembly 32 are different in structure, the first conveying assembly 31 is composed of a conveying frame 312 and a conveying belt 311, the second conveying portion comprises a conveying table movably arranged in the horizontal direction and a material carrying jig a detachably mounted on the conveying table, and the material carrying jig a is used for accommodating single material blocks. It should be noted that the material loading jig a needs to be matched with the structure of the material block, and when debugging of different materials or different cutting positions is performed, different material loading jigs a are replaced. The conveying table can be driven by the linear driving module to do linear reciprocating motion.
Since the conveying table and the material loading jig a need to pass through the split blade 41, in order to avoid the problem of movable interference, corresponding avoidance grooves need to be provided on the conveying table and/or the material loading jig a to perform movable avoidance on the split blade 41.
Based on this structural form, the pushing portion 45 may be disposed on the loading jig a, and by reasonably setting the height and the position of the pushing portion 45 in the up-down direction, the pushing is achieved and the board splitting knife 41 is avoided.
Moreover, carry material tool a along the axis rotation that upper and lower direction extends in order to be able to with carry the platform block or separate, carry material tool a and carry the platform through rotating locking structure cooperation promptly, carry material tool a and rotate 90 and install, overturn 90 and dismantle, be convenient for carry material tool a and carry the fast-assembling quick change of platform.
Further, the board separating device 100 further comprises a waste collecting assembly 6, the waste collecting assembly 6 comprises a first material guiding plate 61 and a second material guiding plate 62, the first material guiding plate 61 is obliquely arranged in the up-down direction, the second material guiding plate 62 is obliquely arranged in the up-down direction and is arranged at an included angle with the first material guiding plate 61, the lower end of the second material guiding plate 62 is arranged corresponding to the first material guiding plate 61, and the upper end of the first material guiding plate 61 or the upper end of the second material guiding plate 62 is used for receiving cut edges of the material boards. The first material guiding plate 61 and the second material guiding plate 62 can be correspondingly arranged at the discharging position of the first sub-packaging device or the second sub-packaging device 4, and cut offcut can fall on the first material guiding plate 61 or the second material guiding plate 62 under the action of gravity according to different positions, and can be finally guided out at the lower end of the first material guiding plate 61 along an inclined track, so that centralized collection is facilitated.
Still further, the board separation apparatus 100 further includes a blanking device 7, where the blanking device 7 includes a loading table 71 and a blanking portion 72, where the loading table 71 is used to place a loading box, and the blanking portion 72 can move in a horizontal direction and in an up-down direction, so as to transfer the material after board separation into the loading box. The blanking portion 72 may be a clamping jaw, a suction cup, or the like, and is driven to move by a multi-axis driving structure, such as a portal frame driving structure, and the loading table 71 is disposed at a side of the first board separating device 1 or the second board separating device 4, so as to support a plurality of loading boxes. The cut material is transferred to the material carrying box, and the material carrying box can be driven to a subsequent processing station after being filled, and it is understood that the material carrying box can be internally provided with a corresponding positioning structure so as to facilitate the split charging of a plurality of materials.
Taking the embodiment of fig. 1 as an example, an explanation of structural arrangement and operation principle is made.
The first and second dividing plate devices 1 and 4 are spaced in the first horizontal direction and staggered in the second horizontal direction, and are both arranged on the machine table, the material carrying table 71 is L-shaped, and at least part of the sections of the material carrying table 71 correspond to the discharging side of the second dividing plate device 4. The first conveying component 31 passes through the first plate separating device 1 along the first horizontal direction, the second conveying component 32 passes through the second plate separating device 4 along the first horizontal direction, and the transferring device is positioned on the discharging side of the first plate separating device 1 and opposite to the feeding side of the second plate separating device 4 along the second horizontal direction.
The whole material plate is conveyed by the first conveying component 31 until the whole material plate is propped against the blocking piece 21, the first cutting knife 11 moves to be matched with the second cutting knife 12 to cut a material block, the position of the first cutting knife 11 after cutting is unchanged, the blocking piece 21 is lifted, the material block is continuously conveyed, the blocking piece 21 falls back, the rest material plates are continuously conveyed until the rest material plates are propped against the blocking piece 21 again, the first cutting knife 11 moves from the current position along the direction opposite to the previous cutting, the structure of the second material block is completed, and the steps are repeated until the material plate is cut.
When each material block is conveyed to the conveying component 33, the conveyed part is picked up and transferred to the material carrying jig a on the second conveying component 32, the material carrying jig a drives one material block to linearly move through the second dividing plate device 4, after dividing the plate, the material carrying jig a is positioned on the discharging side of the second dividing plate device 4, after the discharging device 7 finishes taking away a plurality of plate units, the material carrying jig a is reset, the installation of the second material plate is waited, and the steps are repeated until all the material blocks are cut.
The foregoing description of the preferred embodiments of the present utility model should not be construed as limiting the scope of the utility model, but rather should be understood to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the utility model as defined by the following description and drawings or any application directly or indirectly to other relevant art(s).
Claims (17)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423234916.1U CN223714270U (en) | 2024-12-26 | 2024-12-26 | Separating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423234916.1U CN223714270U (en) | 2024-12-26 | 2024-12-26 | Separating equipment |
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| Publication Number | Publication Date |
|---|---|
| CN223714270U true CN223714270U (en) | 2025-12-23 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423234916.1U Active CN223714270U (en) | 2024-12-26 | 2024-12-26 | Separating equipment |
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| Country | Link |
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| CN (1) | CN223714270U (en) |
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