CN223670698U - Bearing cap clamping mechanism - Google Patents
Bearing cap clamping mechanismInfo
- Publication number
- CN223670698U CN223670698U CN202423077288.0U CN202423077288U CN223670698U CN 223670698 U CN223670698 U CN 223670698U CN 202423077288 U CN202423077288 U CN 202423077288U CN 223670698 U CN223670698 U CN 223670698U
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- positioning
- bearing cap
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Abstract
The utility model provides a bearing cap clamping mechanism, wherein a plurality of clamping positions are arranged in a main body of the clamping mechanism, each clamping position comprises a fixing structure and a clamping plate, one side of each clamping plate is provided with a first driving device, the output end of each first driving device is fixedly connected with each clamping plate, and each first driving device drives each clamping plate to be close to or far away from the fixing structure. One side of clamping position still is provided with first pushing down the mechanism, and first pushing down the mechanism includes first briquetting and first driving piece that pushes down, and first driving piece that pushes down is fixed in the main part, and first briquetting setting is at the output of first driving piece that pushes down, and first driving piece that pushes down drives first briquetting and reciprocates in the top of clamping position. The clamping mechanism can fix the bearing cover in the clamping position through the clamping plate and firmly fix the bearing cover under the action of the pressing mechanism, and the driving device directly drives the clamping plate to move, so that larger clamping force can be provided, and the application range of the device is widened.
Description
Technical Field
The utility model relates to the technical field of mechanical manufacturing, in particular to a bearing cap clamping mechanism.
Background
The automotive industry is a highly accurate and complex industry in which the manufacture and assembly of each component requires extremely high accuracy and quality control. The bearing is used as a key component in an automobile transmission system, and the performance of the bearing directly influences the power transmission efficiency and reliability of the whole automobile. In the production process of the bearing, the processing and the installation of the bearing cover are a vital link. Conventional bearing cap machining typically requires the use of multiple fixtures to secure and machine, which not only increases production costs, but also has low machining efficiency and difficulty in ensuring machining accuracy.
Prior art CN112025363a discloses a bearing cap multi-piece processing fixture, and this fixture includes the backup pad, the below of backup pad is provided with slewing mechanism, the top symmetry of backup pad is provided with fixture, fixture includes two supporting seats, two the below of supporting seat is provided with adjustment mechanism jointly, the supporting seat is kept away from the vertical rotation of one end of backup pad and is connected with the ring gear, the inside of ring gear uses the ring gear as the equidistant vertical meshing of centre of a circle to have four gears that are connected with the supporting seat rotation. According to the invention, the clamping mechanism is arranged, so that bearing covers of different types can be clamped conveniently under the cooperation of the adjusting mechanism, the application range of the device is wider, the working efficiency is improved, the waste of resources is avoided, the matched fixture is not required to be customized when the bearing cover is processed, and the processing cost is reduced.
However, the clamp has limited clamping force on the bearing cover by means of the toothed ring driving gear to adjust the adjusting mechanism, which limits the application range of the clamp.
Disclosure of utility model
In order to overcome the problems in the related art, the utility model aims to provide a bearing cap clamping mechanism, which can fix a bearing cap in a clamping position through a clamping plate and can firmly fix the bearing cap by matching with the action of a pressing mechanism, and can provide larger clamping force by directly driving the movement of the clamping plate through a driving device, so that the application range of the device is widened.
The bearing cap clamping mechanism comprises a main body, wherein a plurality of clamping positions are arranged in the main body, each clamping position comprises a fixing structure and a clamping plate, one side of each clamping plate is provided with a first driving device, the output end of each first driving device is fixedly connected with each clamping plate, and each first driving device drives each clamping plate to be close to or far away from the fixing structure;
The clamping position is characterized in that a first pressing mechanism is further arranged on one side of the clamping position, the first pressing mechanism comprises a first pressing block and a first pressing driving piece, the first pressing driving piece is fixed in the main body, the first pressing block is arranged at the output end of the first pressing driving piece, and the first pressing driving piece drives the first pressing block to move up and down above the clamping position.
The fixing structure of the clamping mechanism is fixed on the main body frame and serves as a clamping reference surface. One side of the clamping plate is provided with a first driving device which can be a hydraulic cylinder or an air cylinder, and the output end of the driving device is fixedly connected with the clamping plate. The clamping plate can be driven to be close to or far away from the fixed structure through the telescopic movement of the first driving device, so that the bearing cover is clamped or released. The first briquetting sets up the output at the first driving piece that pushes down, through the concertina movement of driving piece that pushes down, can drive first briquetting and reciprocate in the top of clamping position to exert down pressure to the bearing cap, ensure that the bearing cap is firmly fixed in the clamping position. The using method of the clamping mechanism is as follows:
and placing the bearing cover to be processed between the fixing structure of the clamping position and the clamping plate.
The first driving device is started to drive the clamping plate to approach the fixing structure until the clamping plate is in close contact with the bearing cover and a sufficient clamping force is applied.
And when the clamping plate clamps the bearing cover, the first pressing driving piece is started to drive the first pressing block to move downwards, so that additional pressing force is applied to the bearing cover.
By adjusting the output force of the first pushing-down driving piece, the bearing caps with different sizes and materials can be adaptively pushed down and fixed.
The clamping mechanism can provide larger clamping force through the cooperation of the clamping plate and the fixing structure and the driving of the first driving device, and the bearing cover is ensured not to loosen or shift in the processing process. Meanwhile, the existence of the first pressing mechanism further enhances the stability of clamping, so that the bearing cover is more firmly fixed in the clamping position in the machining process. The clamping mechanism can meet the processing requirements of bearing covers of different sizes and models, improves the universality and flexibility of the clamping mechanism, reduces the production cost and the frequency of clamp replacement, is convenient to operate, and can rapidly clamp and press down the bearing covers. This helps to shorten the processing cycle, improve the production efficiency, and reduce the labor intensity of the operator.
In a preferred technical scheme of the utility model, the first driving device is a hydraulic oil cylinder, the hydraulic oil cylinder is fixed on the main body, and a piston rod of the hydraulic oil cylinder is fixedly connected with the clamping plate.
The application adopts the hydraulic cylinder as the driving device, and can provide stable driving force and larger clamping force. The bearing cap is ensured not to be loosened or shifted due to uneven stress or insufficient clamping force in the processing process, so that the processing precision and the product quality are improved.
In a preferred technical scheme of the utility model, the first downward-pressing driving piece is arranged at the edge of the clamping position, and the bottom of the first pressing block is fixedly connected with the output end of the first downward-pressing driving piece;
the bottom of first briquetting is provided with first compression face, first compression face is the arc setting.
The pressing surface is in arc-shaped arrangement and is matched with the outer contour of the bearing cover, so that uniform pressing force is ensured, and damage to the bearing cover is avoided.
In the use process, the bearing cover to be processed is placed between the fixing structure of the clamping position and the clamping plate. And starting the hydraulic oil cylinder (first driving device) to drive the clamping plate to be close to the fixed structure so as to clamp the bearing cover. Simultaneously, start first pushing down the driving piece, drive first briquetting decline, the arc compression face of its bottom and the top contact of bearing cap exert down pressure. After finishing processing, the first pressing piece is controlled to be lifted by the first pressing piece, and the pressing force on the bearing cover is released. And then controlling the piston rod of the hydraulic oil cylinder to retract, driving the clamping plate to be far away from the fixed structure, and releasing the bearing cover.
In the preferred technical scheme of the utility model, a second pressing mechanism is further arranged between two adjacent clamping positions, the second pressing mechanism comprises a second pressing driving piece and a second pressing block, the second pressing driving piece is fixed in the main body, and the second pressing block is arranged at the output end of the second pressing driving piece;
The second pressing block is provided with a second pressing surface, and two second pressing surfaces are respectively positioned above two adjacent clamping positions.
The shape and the size of the second compression surface are designed according to the contour of the bearing cover so as to ensure that the bearing cover can be uniformly stressed in the pressing process. According to the embodiment, the second pressing mechanism is added on the basis of the first pressing mechanism, so that additional stable support and pressing force are provided for two adjacent bearing caps, deformation and errors in the machining process are reduced, and the machining precision is improved. The existence of the second pressing mechanism enhances the stability of the whole clamping mechanism, so that external interference and vibration can be better resisted in the processing process, and the stability and reliability of the processing process are improved.
In the use process, the bearing cover to be processed is placed between the fixing structure of the clamping position and the clamping plate.
And starting the hydraulic oil cylinder (first driving device) to drive the clamping plate to be close to the fixed structure so as to clamp the bearing cover.
Simultaneously, the first pressing driving piece and the second pressing driving piece are started to respectively drive the first pressing block and the second pressing block to descend.
The arc-shaped compression surface of the first pressing block is contacted with the top of the bearing cover and applies downward pressure, and the two compression surfaces of the second pressing block respectively act on the upper parts of the two adjacent bearing covers to provide additional stable support and compression force. After finishing processing, the first downward-pressing driving piece and the second downward-pressing driving piece are controlled to enable the pressing block to ascend, and the downward pressure and the supporting force on the bearing cover are released.
And then controlling the piston rod of the hydraulic oil cylinder to retract, driving the clamping plate to be far away from the fixed structure, and releasing the bearing cover.
In a preferred technical scheme of the utility model, the first compression surface or the second compression surface is provided with a buffer pad.
Through set up the blotter on first clamp surface and second clamp surface, effectively protected the bearing cap surface, prevented the fish tail or the indentation that probably produce in centre gripping and pushing down the in-process, improved the surface quality of product.
In a preferred technical scheme of the utility model, the clamping device further comprises centering structures, wherein two centering structures are arranged on one side of each clamping position, and the two centering structures are centrally symmetrical with respect to the center point of the clamping position;
Every centering structure all includes centering driving piece and stirs the piece, centering driving piece sets up one side of centre gripping position, stir the piece setting and be in centering driving piece's output, centering driving piece drive stir piece rotation.
The centering structure is arranged at one side of each clamping position, and the centering structures are symmetrical about the center point of the clamping position. This arrangement ensures a balanced stress on both sides of the clamping position, helping to achieve a more accurate centering. When the centering driver is activated, it drives the toggle member in rotation about its axis. Since the two centering structures are centered about the center point of the clamping position, their rotation will cooperate to align the clamping position and the bearing cap (or other clamped object) thereon toward the center position.
Through the rotation adjustment of the centering structure, the bearing cover can be ensured to be always kept at the center position in the clamping process, so that the clamping precision and stability are improved. This is critical to subsequent processing operations and helps to reduce processing errors and improve product quality.
In a preferred technical scheme of the utility model, the fixing structure comprises two first positioning structures, and the two first positioning structures are arranged on one side of the clamping position and opposite to the centering structure;
The first positioning structure comprises a positioning base and a first positioning head, wherein the positioning base is fixed in the main body, the first positioning head is fixed on the positioning base, and the first positioning head faces the clamping position.
The first positioning head is fixed on the positioning base, and is arranged towards the clamping position and used for contacting and positioning a specific part of the bearing cover (or other clamped objects). When the bearing cover (or other clamped objects) is placed on the clamping position, the position of the first positioning head is matched with the positioning hole or the positioning surface of the bearing cover, so that the bearing cover is accurately positioned. In the clamping process, the first positioning structure and the centering structure work together to firmly fix the bearing cover on the clamping position. The first positioning head enhances the stability of clamping by restricting the movement of the bearing cap in a specific direction. The shape and size of the first positioning head can be customized according to the positioning requirements of different bearing covers (or other clamped objects), so that the adaptability and flexibility of the clamping mechanism are improved.
In the preferred technical scheme of the utility model, the air tightness detection system further comprises a detection base and a detection head, wherein the detection base is arranged on one side of the clamping position, the detection head is fixed in the detection base, the detection base is externally connected with an air supply structure, and the detection head is communicated with the air supply structure.
The airtight detection and the hydraulic clamping are performed simultaneously, after the workpiece is placed, a worker presses the knob, and at the moment, the gas supply structure can convey gas, so that the gas reaches the detection base on the gas path of the detection base. The detection head is provided with a small hole for airtight detection. In the detection process, whether the air pressure leakage value on the detection head exceeds a preset value is judged through the PLC control of the clamping mechanism. If the preset value is exceeded, the PLC control system gives an alarm to prompt an operator that the bearing cover is not clamped, and when the preset value is not exceeded, the clamping mechanism operates normally, so that the effect of airtight detection is achieved. The airtight detection system can achieve the purposes of ensuring that the tapping is in place or not and ensuring that the clamping is wrong or not, and has a certain foolproof effect.
In the preferred technical scheme of the utility model, the device further comprises a second positioning structure, the second positioning structure comprises a second positioning driving piece and a second positioning head, the second positioning driving piece is arranged below the clamping position, the second positioning head is fixed at the output end of the second positioning driving piece, and the second positioning driving piece drives the second positioning head to lift.
The introduction of the second positioning structure enables a more accurate positioning of the device when gripping the object. By controlling the lifting of the second positioning head, the second positioning head can be made to enter the clamping position or leave from the clamping position. The second positioning structure cooperates with the first positioning structure to interact, so that the workpiece can be comprehensively positioned.
In a preferred technical scheme of the utility model, the second positioning head is provided with an airtight detection port, and the airtight detection port is arranged towards the clamping position.
The airtight detection port and the detection head are similar in working principle, and the workpiece is clamped in place or not through supplying air to the airtight detection port.
The beneficial effects of the utility model are as follows:
The utility model provides a bearing cap clamping mechanism, wherein a plurality of clamping positions are arranged in a main body of the clamping mechanism, each clamping position comprises a fixing structure and a clamping plate, one side of each clamping plate is provided with a first driving device, the output end of each first driving device is fixedly connected with each clamping plate, and each first driving device drives each clamping plate to be close to or far away from the fixing structure. One side of clamping position still is provided with first pushing down the mechanism, and first pushing down the mechanism includes first briquetting and first driving piece that pushes down, and first driving piece that pushes down is fixed in the main part, and first briquetting setting is at the output of first driving piece that pushes down, and first driving piece that pushes down drives first briquetting and reciprocates in the top of clamping position. The fixing structure of the clamping mechanism is fixed on the main body frame and serves as a clamping reference surface. One side of the clamping plate is provided with a first driving device which can be a hydraulic cylinder or an air cylinder, and the output end of the driving device is fixedly connected with the clamping plate. The clamping plate can be driven to be close to or far away from the fixed structure through the telescopic movement of the first driving device, so that the bearing cover is clamped or released. The first briquetting sets up the output at the first driving piece that pushes down, through the concertina movement of driving piece that pushes down, can drive first briquetting and reciprocate in the top of clamping position to exert down pressure to the bearing cap, ensure that the bearing cap is firmly fixed in the clamping position. The clamping mechanism can provide larger clamping force through the cooperation of the clamping plate and the fixing structure and the driving of the first driving device, and the bearing cover is ensured not to loosen or shift in the processing process. Meanwhile, the existence of the first pressing mechanism further enhances the stability of clamping, so that the bearing cover is more firmly fixed in the clamping position in the machining process. The clamping mechanism can meet the machining requirements of bearing caps of different sizes and models, improves the universality and flexibility of the clamping mechanism, and reduces the production cost and the frequency of replacing the clamp.
Drawings
FIG. 1 is a first perspective view of a bearing cap clamping mechanism provided in an embodiment of the present utility model;
FIG. 2 is a second perspective view of a bearing cap clamping mechanism provided in an embodiment of the present utility model;
FIG. 3 is a schematic view of a second hold-down mechanism provided in an embodiment of the utility model;
FIG. 4 is a schematic view of a part of the structure of a bearing cap clamping mechanism provided in an embodiment of the present utility model;
fig. 5 is a partial enlarged view at a in fig. 4.
Reference numerals:
1. The device comprises a main body, a first driving device, 22, a clamping plate, 3, a centering structure, 31, a centering driving piece, 32, a toggle piece, 4, a second pressing mechanism, 41, a second pressing driving piece, 42, a second pressing block, 5, an airtight detection system, 51, a detection base, 52, a detection head, 6, a first positioning structure, 61, a positioning base, 62, a first positioning head, 7, a third silicon oxide layer, 71, a first pressing driving piece, 72, a first pressing block, 721, a first pressing surface, 8, control gate polysilicon, 81, a second positioning driving piece, 82, a second positioning head, 821, an airtight detection port and 100, and clamping positions.
Detailed Description
Preferred embodiments of the present utility model will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present utility model are shown in the drawings, it should be understood that the present utility model may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
The prior art discloses a bearing cap multi-piece machining fixture, and this anchor clamps include the backup pad, the below of backup pad is provided with slewing mechanism, the top symmetry of backup pad is provided with fixture, fixture includes two supporting seats, two the below of supporting seat is provided with adjustment mechanism jointly, the supporting seat is kept away from the vertical rotation of one end of backup pad and is connected with the ring gear, the inside of ring gear uses the ring gear as the equidistant vertical meshing of centre of a circle to have four gears that rotate with the supporting seat to be connected. According to the invention, the clamping mechanism is arranged, so that bearing covers of different types can be clamped conveniently under the cooperation of the adjusting mechanism, the application range of the device is wider, the working efficiency is improved, the waste of resources is avoided, the matched fixture is not required to be customized when the bearing cover is processed, and the processing cost is reduced.
However, the clamp has limited clamping force on the bearing cover by means of the toothed ring driving gear to adjust the adjusting mechanism, which limits the application range of the clamp.
Based on this, the present application provides a bearing cap clamping mechanism.
Example 1
As shown in fig. 1-5, the bearing cap clamping mechanism provided in this embodiment includes a main body 1, a plurality of clamping positions 100 are provided in the main body 1, the clamping positions 100 include a fixing structure and a clamping plate 22, a first driving device 21 is provided on one side of the clamping plate 22, an output end of the first driving device 21 is fixedly connected with the clamping plate 22, and the first driving device 21 drives the clamping plate 22 to approach or separate from the fixing structure;
The clamping position 100 is provided with a first pressing mechanism on one side, the first pressing mechanism comprises a first pressing block 72 and a first pressing driving piece 71, the first pressing driving piece 71 is fixed in the main body 1, the first pressing block 72 is arranged at the output end of the first pressing driving piece 71, and the first pressing driving piece 71 drives the first pressing block 72 to move up and down above the clamping position 100.
The fixing structure of the clamping mechanism is fixed on the frame of the main body 1 and serves as a clamping reference surface. A first drive device 21, which may be a hydraulic cylinder or an air cylinder, is arranged on one side of the clamping plate 22, the output end of which is fixedly connected with the clamping plate 22. By means of the telescopic movement of the first drive means 21, the clamping plate 22 can be driven towards or away from the fixed structure, thereby effecting clamping or release of the bearing cap. The first pressing block 72 is disposed at an output end of the first pressing driving member 71, and the first pressing block 72 can be driven to move up and down above the clamping position 100 by the telescopic movement of the first pressing driving member 71, so as to apply a pressing force to the bearing cover, and ensure that the bearing cover is firmly fixed in the clamping position 100. The using method of the clamping mechanism is as follows:
The bearing cap to be machined is placed between the fixed structure of the clamping station 100 and the clamping plate 22.
The first driving means 21 are activated to drive the clamping plate 22 towards the fixed structure until the clamping plate 22 is in close contact with the bearing cap and a sufficient clamping force is applied.
While the clamping plate 22 clamps the bearing cap, the first pressing-down driving member 71 is activated to drive the first pressing block 72 to move downward, applying an additional pressing-down force to the bearing cap.
By adjusting the output force of the first pressing driving member 71, it is possible to achieve adaptive pressing fixation of bearing caps of different sizes and materials.
The clamping mechanism can provide larger clamping force through the cooperation of the clamping plate 22 and the fixing structure and the driving of the first driving device 21, so that the bearing cover is ensured not to loosen or shift in the processing process. At the same time, the presence of the first hold down mechanism further enhances the stability of the clamping, so that the bearing cap is more firmly secured in the clamping position 100 during processing. The clamping mechanism can meet the processing requirements of bearing covers of different sizes and models, improves the universality and flexibility of the clamping mechanism, reduces the production cost and the frequency of clamp replacement, is convenient to operate, and can rapidly clamp and press down the bearing covers. This helps to shorten the processing cycle, improve the production efficiency, and reduce the labor intensity of the operator.
In this embodiment, the first driving device 21 is a hydraulic cylinder, the hydraulic cylinder is fixed on the main body 1, and a piston rod of the hydraulic cylinder is fixedly connected with the clamping plate 22.
The application adopts the hydraulic cylinder as the driving device, and can provide stable driving force and larger clamping force. The bearing cap is ensured not to be loosened or shifted due to uneven stress or insufficient clamping force in the processing process, so that the processing precision and the product quality are improved.
Example 2
This example was modified based on example 1.
As shown in fig. 1 to 5, in this embodiment, the first pressing driving member 71 is disposed at an edge of the clamping position 100, and the bottom of the first pressing block 72 is fixedly connected to an output end of the first pressing driving member 71;
The bottom of the first pressing block 72 is provided with a first pressing surface 721, and the first pressing surface 721 is in an arc shape.
The pressing surface is in arc-shaped arrangement and is matched with the outer contour of the bearing cover, so that uniform pressing force is ensured, and damage to the bearing cover is avoided.
In use, the bearing cap to be machined is placed between the fixed structure of the clamping station 100 and the clamping plate 22. The first driving means 21 (hydraulic cylinder) is activated to drive the clamping plate 22 close to the fixed structure, clamping the bearing cap. Simultaneously, the first pressing piece 71 is started to drive the first pressing piece 72 to descend, and the arc-shaped pressing surface at the bottom of the first pressing piece contacts with the top of the bearing cover and applies pressing force. After the processing is completed, the first pressing block 72 is raised by controlling the first pressing drive member 71, and the pressing force on the bearing cap is released. The piston rod of the hydraulic ram is then controlled to retract, driving the clamping plate 22 away from the fixed structure, releasing the bearing cap.
Example 3
This example was modified based on example 2.
As shown in fig. 1 to 5, in this embodiment, a second pressing mechanism 4 is further disposed between two adjacent clamping positions 100, where the second pressing mechanism 4 includes a second pressing driving member 41 and a second pressing block 42, the second pressing driving member 41 is fixed in the main body 1, and the second pressing block 42 is disposed at an output end of the second pressing driving member 41;
The second pressing block 42 is provided with a second pressing surface, and two second pressing surfaces are respectively located above two adjacent clamping positions 100.
The shape and the size of the second compression surface are designed according to the contour of the bearing cover so as to ensure that the bearing cover can be uniformly stressed in the pressing process. According to the embodiment, the second pressing mechanism 4 is added on the basis of the first pressing mechanism, so that additional stable support and pressing force are provided for two adjacent bearing caps, deformation and errors in the machining process are reduced, and the machining precision is improved. The presence of the second pressing mechanism 4 enhances the stability of the whole clamping mechanism, so that external disturbances and vibrations can be better resisted during processing, and the stability and reliability of the processing are improved.
In use, the bearing cap to be machined is placed between the fixed structure of the clamping station 100 and the clamping plate 22.
The hydraulic cylinder (first driving means 21) is activated to drive the clamping plate 22 close to the fixed structure to clamp the bearing cap.
At the same time, the first pressing drive 71 and the second pressing drive 41 are activated to drive the first pressing block 72 and the second pressing block 42 downward, respectively.
The arcuate compression surfaces of the first press block 72 contact the tops of the bearing caps and exert a downward force, and the two compression surfaces of the second press block 42 act on the upper sides of the adjacent two bearing caps, respectively, providing additional stabilizing support and compression force. After the completion of the processing, the first and second pressing drivers 71 and 41 are controlled to raise the pressing block, and the pressing force and the supporting force to the bearing cap are released.
The piston rod of the hydraulic ram is then controlled to retract, driving the clamping plate 22 away from the fixed structure, releasing the bearing cap.
In this embodiment, a cushion pad is disposed on the first compression surface 721 or the second compression surface.
By arranging the buffer pads on the first compression surface 721 and the second compression surface, the surface of the bearing cover is effectively protected, scratches or indentations possibly generated in the clamping and pressing processes are prevented, and the surface quality of the product is improved.
Example 4
This example was modified based on example 3.
As shown in fig. 1 to 5, in this embodiment, the device further includes a centering structure 3, where two centering structures 3 are disposed on one side of each clamping position 100, and the two centering structures 3 are centrally symmetrical about a center point of the clamping position 100;
Each centering structure 3 comprises a centering driving member 31 and a stirring member 32, wherein the centering driving member 31 is arranged at one side of the clamping position 100, the stirring member 32 is arranged at the output end of the centering driving member 31, and the centering driving member 31 drives the stirring member to rotate.
The centering structure 3 is provided two on one side of each clamping place 100, and the two centering structures 3 are centered with respect to the center point of the clamping place 100. This arrangement ensures a balanced force on both sides of the clamping station 100, helping to achieve a more accurate centering. When the centering driver 31 is activated, it drives the toggle member 32 in rotation about its axis. Since the two centering structures 3 are centered about the center point of the clamping position 100, their rotation will cooperate to align the clamping position 100 and the bearing cap (or other clamped object) thereon toward a centered position.
Through the rotation adjustment of the centering structure 3, the bearing cover can be ensured to be always kept at the center position in the clamping process, so that the clamping precision and stability are improved. This is critical to subsequent processing operations and helps to reduce processing errors and improve product quality.
Example 5
This example was modified based on example 4.
As shown in fig. 1 to 5, in the present embodiment, the fixing structure includes a first positioning structure 6, two first positioning structures 6 are provided, and two first positioning structures 6 are provided on one side of the clamping position 100 and opposite to the centering structure 3;
the first positioning structure 6 includes a positioning base 61 and a first positioning head 62, the positioning base 61 is fixed in the main body 1, the first positioning head 62 is fixed on the positioning base 61, and the first positioning head 62 is disposed toward the clamping position 100.
The first positioning head 62 is fixed on the positioning base 61, and is disposed toward the clamping position 100, for contacting and positioning a specific portion of the bearing cap (or other clamped object). When the bearing cap (or other clamped object) is placed on the clamping position 100, the position of the first positioning head 62 matches the positioning hole or positioning surface of the bearing cap, thereby achieving accurate positioning of the bearing cap. During clamping, the first positioning structure 6 cooperates with the centering structure 3 to firmly fix the bearing cap to the clamping position 100. The first positioning head 62 enhances the stability of the grip by limiting the movement of the bearing cap in a particular direction. The shape and size of the first positioning head 62 can be customized to the positioning requirements of different bearing caps (or other objects to be clamped), thereby improving the flexibility and adaptability of the clamping mechanism.
Example 6
This example was modified based on example 5.
As shown in fig. 1 to 5, in this embodiment, the air tightness detecting system 5 further includes a detecting base 51 and a detecting head 52, the detecting base 51 is disposed at one side of the clamping position 100, the detecting head 52 is fixed in the detecting base 51, the detecting base 51 is externally connected with an air supply structure, and the detecting head 52 is communicated with the air supply structure.
The airtight detection and the hydraulic clamping are performed simultaneously, and after the workpiece is placed, the worker presses the knob, and the gas supply structure supplies gas at this time so that the gas reaches the detection base 51 on the gas path of the detection base 51. The detection head 52 is provided with a small hole for airtight detection. In the detection process, whether the air pressure leakage value on the detection head 52 exceeds a preset value is judged by the PLC control of the clamping mechanism. If the preset value is exceeded, the PLC control system gives an alarm to prompt an operator that the bearing cover is not clamped, and when the preset value is not exceeded, the clamping mechanism operates normally, so that the effect of airtight detection is achieved. The airtight detection system 5 can achieve the purposes of ensuring that the tapping is in place or not and ensuring that the clamping is wrong or not, and has a certain foolproof effect.
Example 7
This example was modified based on example 6.
As shown in fig. 1 to 5, in this embodiment, the device further includes a second positioning structure, where the second positioning structure includes a second positioning driving member 81 and a second positioning head 82, the second positioning driving member 81 is disposed below the clamping position 100, the second positioning head 82 is fixed at an output end of the second positioning driving member 81, and the second positioning driving member 81 drives the second positioning head 82 to lift.
The introduction of the second positioning structure enables a more accurate positioning of the device when gripping the object. By controlling the elevation of the second positioning head 82, the second positioning head 82 can be brought into the clamping position 100 or moved away from the clamping position 100. The second positioning structure cooperates with the first positioning structure 6 to interact, so that the workpiece can be comprehensively positioned.
In this embodiment, the second positioning head 82 is provided with an airtight detection port 821, and the airtight detection port 821 is disposed toward the clamping position 100.
Similar to the detection head 52, the airtight detection port 821 is also connected to a PLC control system. The PLC control system monitors the air pressure change at the air-tight detection port 821 in real time and compares it with a preset air pressure threshold. If the air pressure drop exceeds a preset threshold value, the PLC control system can judge that the workpiece is not clamped in place or has an air tightness problem, and immediately sends an alarm signal to prompt an operator to check and adjust. And an operator can quickly position the problem according to the alarm signal and can clamp or adjust the workpiece again. After the adjustment is completed, the air tightness test is performed again, so as to ensure that the workpiece is correctly and tightly clamped on the clamping position 100. The airtight detection port 821 and the small hole on the detection head 52 together form a dual-multi-point detection system, so that the accuracy and reliability of detection are improved.
The relative arrangement of the components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present application unless it is specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective parts shown in the drawings are not drawn in actual scale for convenience of description. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but should be considered part of the specification where appropriate. In all examples shown and discussed herein, any specific values should be construed as merely illustrative, and not a limitation. Thus, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters refer to like items in the following figures, and thus once an item is defined in one figure, no further discussion thereof is necessary in subsequent figures. In the description of the present application, it should be understood that the azimuth or positional relationships indicated by the azimuth terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal", and "top, bottom", etc., are generally based on the azimuth or positional relationships shown in the drawings, and are merely for convenience of describing the present application and simplifying the description, and these azimuth terms do not indicate and imply that the apparatus or elements referred to must have a specific azimuth or be constructed and operated in a specific azimuth, and thus should not be construed as limiting the scope of the present application, and the azimuth terms "inside and outside" refer to inside and outside with respect to the outline of each component itself.
Spatially relative terms, such as "above," "upper" and "upper surface," "above" and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "above" or "over" other devices or structures would then be oriented "below" or "beneath" the other devices or structures. Thus, the process is carried out, the exemplary term "above" may be included. Upper and lower. Two orientations below. The device may also be positioned in other different ways (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
In addition, the terms "first", "second", etc. are used to define the components, and are only for convenience of distinguishing the corresponding components, and the terms have no special meaning unless otherwise stated, and therefore should not be construed as limiting the scope of the present utility model. The above description is only of the preferred embodiments of the present utility model and is not intended to limit the present utility model, but various modifications and variations can be made to the present utility model by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.
Claims (10)
1. Bearing cap clamping mechanism, including main part (1), its characterized in that:
A plurality of clamping positions (100) are arranged in the main body (1), each clamping position (100) comprises a fixed structure and a clamping plate (22), a first driving device (21) is arranged on one side of each clamping plate (22), the output end of each first driving device (21) is fixedly connected with each clamping plate (22), and each first driving device (21) drives each clamping plate (22) to be close to or far away from the fixed structure;
one side of clamping position (100) still is provided with first pushing down the mechanism, first pushing down the mechanism and including first briquetting (72) and first pushing down driving piece (71), first pushing down driving piece (71) are fixed in main part (1), first briquetting (72) set up the output of first pushing down driving piece (71), first pushing down driving piece (71) drive first briquetting (72) are in the top of clamping position (100) reciprocates.
2. The bearing cap clamping mechanism of claim 1, wherein:
The first driving device (21) is a hydraulic oil cylinder, the hydraulic oil cylinder is fixed on the main body (1), and a piston rod of the hydraulic oil cylinder is fixedly connected with the clamping plate (22).
3. The bearing cap clamping mechanism of claim 1, wherein:
The first pressing driving piece (71) is arranged at the edge of the clamping position (100), and the bottom of the first pressing block (72) is fixedly connected with the output end of the first pressing driving piece (71);
The bottom of first briquetting (72) is provided with first compaction face (721), first compaction face (721) is the arc setting.
4. A bearing cap clamping mechanism as claimed in claim 3, wherein:
A second pressing mechanism (4) is further arranged between two adjacent clamping positions (100), the second pressing mechanism (4) comprises a second pressing driving piece (41) and a second pressing block (42), the second pressing driving piece (41) is fixed in the main body (1), and the second pressing block (42) is arranged at the output end of the second pressing driving piece (41);
The second pressing block (42) is provided with a second pressing surface, and two second pressing surfaces are respectively positioned above two adjacent clamping positions (100).
5. The bearing cap clamping mechanism of claim 4, wherein:
A cushion pad is arranged on the first compression surface (721) or the second compression surface.
6. The bearing cap clamping mechanism of any one of claims 1-5, wherein:
The clamping device further comprises centering structures (3), wherein two centering structures (3) are arranged on one side of each clamping position (100), and the two centering structures (3) are centrally symmetrical relative to the center point of the clamping position (100);
Every centering structure (3) all includes centering driver (31) and stirs piece (32), centering driver (31) set up one side of centre gripping position (100), stir piece (32) setting and be in the output of centering driver (31), centering driver (31) drive stir piece (32) spare rotation.
7. The bearing cap clamping mechanism of claim 6, wherein:
The fixing structure comprises first positioning structures (6), wherein two first positioning structures (6) are arranged, and the two first positioning structures (6) are arranged on one side of the clamping position (100) and are opposite to the centering structure (3);
The first positioning structure (6) comprises a positioning base (61) and a first positioning head (62), the positioning base (61) is fixed in the main body (1), the first positioning head (62) is fixed on the positioning base (61), and the first positioning head (62) is arranged towards the clamping position (100).
8. The bearing cap clamping mechanism of any one of claims 1-5, wherein:
Still include airtight detecting system (5), airtight detecting system (5) are including detecting base (51) and detection head (52), detect base (51) set up one side of clamping position (100), detect head (52) are fixed detect in base (51), detect external air feed structure of base (51), detect head (52) with air feed structure intercommunication.
9. The bearing cap clamping mechanism of any one of claims 1-5, wherein:
Still include second location structure, second location structure includes second location driver (81) and second location head (82), second location driver (81) set up the below of centre gripping position (100), second location head (82) are fixed the output of second location driver (81), second location driver (81) drive second location head (82) go up and down.
10. The bearing cap clamping mechanism of claim 9, wherein:
And an airtight detection port (821) is arranged on the second positioning head (82), and the airtight detection port (821) is arranged towards the clamping position (100).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423077288.0U CN223670698U (en) | 2024-12-12 | 2024-12-12 | Bearing cap clamping mechanism |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423077288.0U CN223670698U (en) | 2024-12-12 | 2024-12-12 | Bearing cap clamping mechanism |
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| Publication Number | Publication Date |
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| CN223670698U true CN223670698U (en) | 2025-12-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423077288.0U Active CN223670698U (en) | 2024-12-12 | 2024-12-12 | Bearing cap clamping mechanism |
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| Country | Link |
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| CN (1) | CN223670698U (en) |
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- 2024-12-12 CN CN202423077288.0U patent/CN223670698U/en active Active
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