Adjustable beveling machine
Technical Field
The utility model relates to the field of beveling machines, in particular to an adjustable beveling machine.
Background
Before welding two steel plates at a certain angle, a groove needs to be machined on the welding edge of the steel plates, and the machining method of the groove is divided into mechanical automation and manual polishing by a polishing machine, so that the mechanical automation machining is high in efficiency and quality, and the groove of the steel plates is machined by the beveling machine.
For a horizontal steel plate, if the size of the steel plate is large, a beveling machine is required to move along the edge of the steel plate to carry out beveling on the edge of the steel plate, and if the size of the steel plate is small, the position of the beveling machine is fixed, and the beveling is carried out in the process of conveying the steel plate. However, in either of these methods, it is inconvenient to adjust the size of the groove, resulting in inflexibility.
Disclosure of utility model
The utility model aims to solve the problems in the background art, and provides an adjustable beveling machine which can adjust the position of a cutter head so as to adjust the size of a steel plate bevel machined by rotating the cutter head, and has the advantages of simple adjustment process, flexible use and wide application range.
The technical scheme includes that the adjustable beveling machine comprises a machine base, a mounting assembly, a beveling mechanism, an angle adjusting assembly and a clamping moving mechanism, wherein a control box is arranged on the machine base, rollers are arranged at the bottom of the machine base, the mounting assembly is vertically and slidably arranged on the machine base, the beveling mechanism comprises a supporting seat arranged on the mounting assembly, a mounting seat arranged on the supporting seat, a moving cylinder slidably arranged on the mounting seat, a first connecting table and a second connecting table arranged on the moving cylinder, a screw rod connected with the first connecting table, a screw cylinder connected with the screw rod in a threaded manner, a knob connected to the outer end of the screw cylinder, a support arranged on the mounting seat and used for rotating the mounting screw cylinder, a rotating shaft arranged in the moving cylinder, a cutter head arranged at the bottom end of the rotating shaft and a power assembly arranged at the top of the moving cylinder and used for driving the rotating shaft to rotate, when the position of the moving cylinder is adjusted, the angle adjusting assembly is adjustable in length, the lower portion is rotatably arranged on the mounting assembly, the top end of the moving cylinder is rotatably connected with the second connecting table, and the clamping moving mechanism is arranged at the bottom of the supporting seat.
Preferably, the bottom of the movable cylinder is provided with a plurality of mounting holes, the mounting seat is provided with a strip-shaped hole, the mounting holes and the strip-shaped holes are penetrated with sliding bolts, nuts are connected to the tops of the sliding bolts in a threaded manner, and the lower parts of the sliding bolts are provided with sliding table parts which are arranged in the strip-shaped holes in a sliding manner.
Preferably, the installation component includes the connecting plate, set up the rotating plate on the connecting plate, set up driven gear on the rotating plate, supply driven gear to rotate the lifter plate of installation, rotate the connecting axle that sets up on the lifter plate, set up driving gear and carousel at the connecting axle both ends respectively, set up the guide cylinder on the lifter plate, slip setting is at the spliced pole on the guide cylinder and connect the push-and-pull button at the spliced pole outer end, the rotating plate has a plurality of jacks that supply the spliced pole to male.
Preferably, the machine base is vertically provided with a sliding rail, and the sliding rail is vertically provided with a sliding table connected with the lifting plate in a sliding manner.
Preferably, the angle adjusting component comprises a mounting shaft arranged on the connecting plate in a rotating way, a rotating table arranged on the mounting shaft, a rotating cylinder penetrating through the rotating table and provided with internal threads, a rocking handle connected with the bottom end of the rotating cylinder, a screw rod connected with the rotating cylinder in a threaded way through the internal threads and a rotating rod connected with the top end of the screw rod in a rotating way and connected with the second connecting table.
Preferably, the support seat is provided with an arc-shaped hole, and a bolt in threaded connection with the side surface of the installation seat is arranged at the arc-shaped hole in a penetrating mode.
Preferably, the power assembly comprises a mounting cover arranged at the top end of the movable cylinder, a transmission mechanism arranged in the mounting cover and a motor arranged on the mounting cover and driving the transmission mechanism to operate, and the output end of the transmission mechanism is connected with the rotating shaft.
Preferably, the clamping moving mechanism comprises a lifting seat vertically arranged on the supporting seat in a sliding manner, a plurality of carrier rollers arranged on the lifting seat in a rotating manner, a plurality of press rollers arranged on the supporting seat in a rotating manner, a driving mechanism arranged on the lifting seat and driving the carrier rollers to rotate, a fixed cover arranged at the bottom of the supporting seat, a rotating handle and a threaded rod arranged on the fixed cover in a rotating manner, a transmission assembly for transmitting and connecting the rotating handle and the threaded rod, and a lifting cylinder vertically arranged at the bottom of the lifting seat and in threaded connection with the threaded rod.
Compared with the prior art, the utility model has the following beneficial technical effects:
The utility model can adjust the position of the cutter head, thereby adjusting the size of the groove of the steel plate processed by the rotation of the cutter head, having simple adjusting process and flexible use, meeting the processing requirements of different groove sizes and having wide application range. The self-locking performance of the threaded connection between the screw barrel and the screw rod ensures the position stability of the moving barrel after adjustment, and the rotating shaft can drive the tool bit at the bottom to rotate so as to effectively process the groove on the steel plate.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present utility model;
FIG. 2 is a partial cross-sectional view of an embodiment of the present utility model;
FIG. 3 is an enlarged view of the structure at A in FIG. 2;
fig. 4 is a cross-sectional view of the structure of the connection of the moving cylinder and the mount.
The device comprises the following components of 1, a machine seat, 2, a moving cylinder, 3, a mounting cover, 4, a motor, 5, a rotating shaft, 6, a mounting seat, 601, a bar-shaped hole, 61, a sliding bolt, 7, a supporting seat, 8, a first connecting table, 9, a screw rod, 10, a screw cylinder, 11, a knob, 12, a bracket, 13, a second connecting table, 14, a rotating rod, 15, a screw rod, 16, a rotating cylinder, 17, a rocking handle, 18, a rotating table, 19, a mounting shaft, 20, a connecting plate, 21, a rotating plate, 22, a driven gear, 23, a lifting plate, 24, a driving gear, 25, a connecting shaft, 26, a rotating disc, 27, a plunger, 28, a push-pull button, 29, a sliding rail, 30, a lifting seat, 31, a driving mechanism, 321, a carrier roller, 322, a pressing roller, 33, a fixed cover, 34, a rotating handle, 35, a threaded rod, 36, a lifting cylinder, 37, a control box, 38 and a roller.
Detailed Description
Example 1
As shown in fig. 1 to 4, the adjustable beveling machine provided in this embodiment includes a machine base 1, a mounting assembly, a beveling mechanism, an angle adjusting assembly, and a clamping moving mechanism.
The machine base 1 is provided with a control box 37, and the bottom of the machine base 1 is provided with a roller 38. The machine base 1 is vertically provided with a sliding rail 29, and the sliding rail 29 is vertically provided with a sliding table in a sliding manner.
As shown in fig. 1 to 3, the mounting assembly is vertically slidably disposed on the base 1, and the mounting assembly includes a connection plate 20, a rotation plate 21 disposed on the connection plate 20, a driven gear 22 disposed on the rotation plate 21, a lifting plate 23 for rotatably mounting the driven gear 22, a connection shaft 25 rotatably disposed on the lifting plate 23, a driving gear 24 and a turntable 26 respectively disposed at both ends of the connection shaft 25, a guide cylinder disposed on the lifting plate 23, a plunger 27 slidably disposed on the guide cylinder, and a push-pull button 28 connected to an outer end of the plunger 27. The driving gear 24 is smaller than the driven gear 22, and the force required by a worker to rotate the driven gear 22 by rotating the turntable 26 is small, so that labor is saved. The rotation plate 21 has a plurality of insertion holes into which the insertion posts 27 are inserted. The lifting plate 23 is provided on the slide table so as to be capable of lifting. The rotation plate 21 is adjustable in azimuth, and when the rotation plate 21 is adjusted, the push-pull button 28 is pulled outwards, the push-pull button 28 drives the inserting column 27 to move outwards, and the inserting column 27 moves out of the insertion hole of the rotation plate 21, so that the limit of the rotation plate 21 is released. Then, the turntable 26 is rotated, the turntable 26 drives the driven gear 22 to rotate through the connecting shaft 25 and the driving gear 24, the driven gear 22 drives the rotating plate 21 to rotate, after the rotating plate 21 rotates to the target direction, the push-pull button 28 is pushed, the push-pull button 28 drives the inserting columns 27 to move inwards, the inserting columns 27 are inserted into corresponding insertion holes on the rotating plate 21, and the inserting columns 27 limit the rotation of the rotating plate 21 again.
The groove mechanism comprises a supporting seat 7 arranged on the installation component, an installation seat 6 arranged on the supporting seat 7, a movable cylinder 2 arranged on the installation seat 6 in a sliding manner, a first connecting table 8 and a second connecting table 13 arranged on the movable cylinder 2, a screw rod 9 connected with the first connecting table 8, a screw cylinder 10 in threaded connection with the screw rod 9, a knob 11 connected to the outer end of the screw cylinder 10, a bracket 12 arranged on the installation seat 6 and used for rotatably installing the screw cylinder 10, a rotating shaft 5 arranged in the movable cylinder 2 in a rotating manner, a cutter head arranged at the bottom end of the rotating shaft 5 and a power component arranged at the top of the movable cylinder 2 and used for driving the rotating shaft 5 to rotate. When the position of the moving cylinder 2 is adjusted, the moving cylinder 2 is in an active state. The position of the movable barrel 2 can be adjusted by rotating the knob 11, specifically, the knob 11 can drive the screw barrel 10 to rotate when rotating, the screw barrel 10 drives the screw rod 9 to linearly move, the screw rod 9 drives the movable barrel 2 to move through the first connecting table 8, and the movable barrel 2 moves on the mounting seat 6. After the movable cylinder 2 is adjusted in place, the movable cylinder 2 is fixed on the mounting seat 6, the movable cylinder 2 is adjusted in place, the cutter head is also adjusted in place, and the size of the groove machined by the cutter head is also adjusted. The mounting seat 6 can be provided with a graduated scale along the moving direction of the moving cylinder 2, so that the moving distance of the moving cylinder 2 can be conveniently observed. The self-locking performance of the threaded connection between the screw barrel 10 and the screw rod 9 ensures the stability of the moving barrel 2 after the position adjustment.
The power component comprises a mounting cover 3 arranged at the top end of the movable barrel 2, a transmission mechanism arranged in the mounting cover 3 and a motor 4 arranged on the mounting cover 3 and driving the transmission mechanism to operate, and the output end of the transmission mechanism is connected with a rotating shaft 5. The motor 4 transmits power to the rotating shaft 5 through the transmission mechanism, so that the rotating shaft 5 rotates, the rotating shaft 5 drives the tool bit at the bottom to rotate, and the tool bit is utilized to rotationally cut the edge of the steel plate, namely, groove machining is realized.
As shown in fig. 4, the bottom of the moving cylinder 2 has a plurality of mounting holes, the mounting seat 6 has strip-shaped holes 601, the strip-shaped holes 601 are distributed on two sides of the mounting seat 6, and the two strip-shaped holes 601 are parallel. The mounting hole and the bar-shaped hole 601 are penetrated with a sliding bolt 61, the top of the sliding bolt 61 is connected with a nut in a threaded manner, and the lower part of the sliding bolt 61 is provided with a sliding table part which is arranged in the bar-shaped hole 601 in a sliding manner. When the position of the moving cylinder 2 is adjusted, the nut is unscrewed so that the moving cylinder 2 can be in a movable state by the sliding bolt 61, and when the moving cylinder 2 moves, the sliding table portion of the sliding bolt 61 slides in the bar-shaped hole 601 to guide the moving direction of the moving cylinder 2. After the moving cylinder 2 is adjusted in place, the nut is screwed, and the relative positions of the moving cylinder 2 and the mounting seat 6 are fixed.
The angle adjusting component is adjustable in length, the lower portion of the angle adjusting component is rotatably arranged on the mounting component, and the top end of the angle adjusting component is rotatably connected with the second connecting table 13. When the position of the movable cylinder 2 is adjusted, the movable cylinder 2 drives the second connecting table 13 to move, the second connecting table 13 drives the angle adjusting assembly to rotate on the mounting assembly, the angle adjusting assembly also drives the mounting assembly to slide on the machine base 1, and the adjustment process of the position of the movable cylinder 2 cannot generate interference. The angle adjusting assembly comprises a mounting shaft 19 rotatably arranged on a connecting plate 20, a rotating table 18 arranged on the mounting shaft 19, a rotating cylinder 16 penetrating through and rotatably arranged on the rotating table 18 and provided with internal threads, a rocking handle 17 connected with the bottom end of the rotating cylinder 16, a screw rod 15 in threaded connection with the rotating cylinder 16 through the internal threads, and a rotating rod 14 connected with the top end of the screw rod 15 and rotatably connected with the second connecting table 13. The supporting seat 7 is provided with an arc hole, and a bolt in threaded connection with the side surface of the mounting seat 6 is arranged at the arc hole in a penetrating way. When the angle of the mounting seat 6 needs to be adjusted, the bolt is unscrewed, then the rocking handle 17 is rotated, the rocking handle 17 drives the rotating cylinder 16 to rotate, the rotating cylinder 16 drives the screw rod 15 to move, the distance of the screw rod 15 extending into the rotating cylinder 16 changes, and the overall length of the angle adjusting assembly changes. The direction of the movable cylinder 2 is changed, the movable cylinder 2 drives the mounting seat 6 to rotate, and after the mounting seat 6 is adjusted in place, the bolts on the side faces are screwed, so that the mounting seat 6 is fixed on the supporting seat 7.
The position of tool bit can be adjusted to this embodiment to adjust the steel sheet groove size of processing through the tool bit is rotatory, accommodation process is simple, uses in a flexible way, can satisfy the processing demand of different groove sizes, and application scope is big. During adjustment, only the knob 11 is required to be rotated, the position stability of the movable cylinder 2 after adjustment is guaranteed through the self-locking property of threaded connection between the screw cylinder 10 and the screw rod 9, the connection firmness is further improved through screwing nuts on the sliding bolts 61, the rotating shaft 5 on the inner side of the movable cylinder 2 is guaranteed to stably rotate, and the cutter head at the bottom is driven to carry out effective groove processing on the steel plate.
Example two
As shown in fig. 1-4, in the embodiment, compared with the first embodiment, the bottom of the supporting seat 7 is provided with a clamping moving mechanism. The clamping moving mechanism comprises a lifting seat 30 vertically arranged on a supporting seat 7 in a sliding manner, a plurality of carrier rollers 321 rotatably arranged on the lifting seat 30, a plurality of press rollers 322 rotatably arranged on the supporting seat 7, a driving mechanism 31 arranged on the lifting seat 30 and driving the carrier rollers 321 to rotate, a fixed cover 33 arranged at the bottom of the supporting seat 7, a rotating handle 34 and a threaded rod 35 rotatably arranged on the fixed cover 33, a transmission assembly for transmitting and connecting the rotating handle 34 and the threaded rod 35, and a lifting cylinder 36 vertically arranged at the bottom of the lifting seat 30 and in threaded connection with the threaded rod 35.
In this embodiment, when clamping the steel plate, the knob 11 is rotated to adjust the position of the cutter head, and the groove machining size is adjusted. Then the rotating handle 34 is rotated, the rotating handle 34 drives the threaded rod 35 to rotate through the transmission component, the threaded rod 35 drives the lifting cylinder 36 to ascend, the lifting cylinder 36 drives the lifting seat 30 to ascend, the lifting seat 30 drives the driving mechanism 31 and the carrier roller 321 to ascend, and the steel plate roller is clamped between the carrier roller 321 and the compression roller 322. When the large-size steel plate is required to be beveled, the steel plate is fixed at a fixed position, the driving mechanism 31 is started, the carrier roller 321 rotates and is matched with the press roller 322, so that the beveling machine runs through the roller 38 at the bottom, the structure at the cutter head moves along the edge of the steel plate, and the rotating and moving cutter head is utilized to bevel the steel plate. When the bevel processing is required to be carried out on the smaller-size steel plate, the roller 38 is locked through the self-contained locking plate, the driving mechanism 31 is started, the roller 321 drives the steel plate of the roller clamp to move, and the edge of the moving steel plate is bevel processed by the rotation of the cutter head.
The embodiments of the present utility model have been described in detail with reference to the drawings, but the present utility model is not limited thereto, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present utility model.