Proportioning machine for refractory material production
Technical Field
The utility model relates to the technical field of refractory material production equipment, in particular to a batching machine for refractory material production.
Background
Refractory materials refer to inorganic nonmetallic materials that can withstand high temperatures without softening, melting, and whose main components include oxides, carbides, and the like, such as alumina, zirconia, and the like.
In the production process of the refractory material, as the performance of the refractory material has strict requirements on the proportion of components, the proportion of various raw materials needs to be accurately controlled, and a proportioning machine for producing the refractory material can accurately measure the raw materials such as bauxite, magnesia and the like through a high-precision metering device and an adjustable feeding system, and can effectively add trace additives, thereby ensuring the accuracy of proportioning.
However, the existing device for micronizing crude drugs has the following disadvantages:
In the prior art, after various raw materials enter a mixing tank of a batching machine, stirring treatment is needed to ensure that different raw materials can be fully and uniformly mixed, and the quality of refractory materials is stable, however, the existing batching machine for refractory material production generally adopts single-shaft stirring, the stirring mode is too single, complex material convection and shearing movement cannot be formed, raw material agglomeration cannot be effectively broken, the mixing effect of raw materials with different densities and granularity is poor, the mixed material components are uneven, and the produced refractory materials are inconsistent in performance.
So we propose a batching machine for refractory production in order to solve the problems presented in the above
Disclosure of utility model
The utility model aims to provide a proportioning machine for refractory material production, which utilizes the driving of a first motor and a second motor, combines the precise meshing transmission of a gear set to drive a mixing tank, a first helical blade and six groups of stirring blades to rotate, and three groups of the six groups of stirring blades rotate in opposite directions to ensure that raw materials in the mixing tank are uniformly mixed, so as to solve the problems raised by the background technology.
In order to achieve the aim, the utility model adopts the following technical scheme that the batching machine for producing refractory materials comprises a main body mechanism, wherein a mixing mechanism is arranged on the inner surface wall of the main body mechanism, and a conveying mechanism is arranged at the bottom of the mixing mechanism;
The mixing mechanism comprises a mixing tank, a first gear is fixedly sleeved on the outer surface wall of the mixing tank, a second gear is meshed and connected with the outer surface wall of the first gear, a first motor is fixedly inserted into the inner surface wall of the second gear, three second bearings are fixedly inserted into the inner surface wall of the mixing tank, stirring shafts are fixedly inserted into the inner parts of the second bearings, a first helical blade is fixedly sleeved on the outer surface wall of one of the stirring shafts, a third gear is fixedly sleeved on the outer surface wall of the stirring shaft, a group of mounting rings are fixedly sleeved on the outer surface wall of two of the stirring shafts, three stirring blades are fixedly connected to the outer surface wall of each mounting ring, and a second motor is fixedly connected to the top of one of the stirring shafts.
Preferably, the bottom of the mixing tank is fixedly communicated with a discharging pipe, the inner surface wall of the discharging pipe is fixedly connected with a third bearing, and a valve is arranged on the inner surface wall of the discharging pipe.
Preferably, the main body mechanism comprises a bottom plate, a group of support frames are fixedly connected to the top of the bottom plate, a group of raw material bins are fixedly connected to the top of the support frames, and a group of spiral augers are fixedly communicated with the output ends of the raw material bins.
Preferably, the top fixedly connected with annular frame of bottom plate, two mounting grooves have been seted up to the interior table wall of annular frame, two the interior table wall of mounting groove is all fixed to be inserted and is equipped with first bearing.
Preferably, the conveying mechanism comprises a group of fixing frames, a group of conveying pipes are fixedly connected between the outer surface walls of the fixing frames, a motor base is fixedly connected to one side of the outer wall of each conveying pipe, a third motor is fixedly connected to the outer surface wall of each motor base, a rotating shaft is fixedly connected to the output end of each third motor, and a second helical blade is fixedly sleeved on the outer surface wall of each rotating shaft.
Preferably, the outer surface wall of the rotating shaft is fixedly sleeved with two fourth bearings, the outer surface wall of the conveying pipe is fixedly communicated with a feeding pipe, and the outer surface wall of the conveying pipe is fixedly communicated with a discharging pipe.
Preferably, the top of the bottom plate is fixedly connected with the bottom of the group of fixing frames, the outer surface wall of the mixing tank is fixedly inserted into the two first bearings, and the outer surface wall of the feeding pipe is fixedly inserted into the third bearings.
Compared with the prior art, the utility model has the advantages and positive effects that,
1. According to the utility model, under the mutual cooperation of the main body mechanism and the mixing mechanism, the first motor and the second motor are used for driving the mixing tank, the first helical blades and the six groups of stirring blades to rotate by combining the precise meshing transmission of the gear sets, and three groups of the six groups of stirring blades rotate in opposite directions, so that the uniform mixing of raw materials in the mixing tank is ensured, the uniform stirring of the raw materials is realized by the unique stirring mode, the bottom raw materials can be turned upwards by the first helical blades while stirring, the phenomena of raw material precipitation and uneven mixing are effectively prevented, the further action of the six groups of stirring blades, and the rotation of the mixing tank is further sufficient and efficient, so that the uniform mixing of the mixed material components is ensured, and the finally produced refractory material has uniform performance.
2. According to the utility model, under the interaction of all components of the discharging mechanism, the spiral blade is driven by the third motor to uniformly discharge uniformly mixed raw materials from the discharging pipe, so that the discharging process is smoother and more efficient.
Drawings
FIG. 1 is a perspective view showing a front view of a refractory material production batching machine according to the present utility model;
FIG. 2 is a perspective view of a main body mechanism in a batching machine for producing refractory materials according to the present utility model;
FIG. 3 is a perspective exploded view of a part of the main mechanism of the batching machine for refractory production according to the present utility model;
FIG. 4 is a perspective exploded view of a mixing mechanism in a batching machine for refractory production in accordance with the present utility model;
FIG. 5 is a perspective exploded view of a part of a mixing mechanism in a batching machine for producing refractory materials according to the present utility model;
Fig. 6 is a perspective exploded view of a conveying mechanism in a batching machine for refractory production.
The illustration is 1, a main body mechanism, 101, a bottom plate, 102, a supporting frame, 103, a raw material bin, 104, a spiral auger, 105, an annular frame, 106, a mounting groove, 107, a first bearing, 2, a mixing mechanism, 201, a mixing tank, 202, a first gear, 203, a second gear, 204, a first motor, 205, a second bearing, 206, a stirring shaft, 207, a third gear, 208, a first spiral blade, 209, a mounting ring, 210, stirring blades, 211, a second motor, 212, a blanking pipe, 213, a third bearing, 214, a valve, 3, a conveying mechanism, 301, a fixing frame, 302, a conveying pipe, 303, a motor base, 304, a third motor, 305, a rotating shaft, 306, a second spiral blade, 307, a fourth bearing, 308, a feeding pipe, 309 and a discharging pipe.
Detailed Description
In order that the above objects, features and advantages of the utility model will be more clearly understood, a further description of the utility model will be rendered by reference to the appended drawings and examples. It should be noted that, without conflict, the embodiments of the present utility model and features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced otherwise than as described herein, and therefore the present utility model is not limited to the specific embodiments of the disclosure that follow.
Referring to fig. 1-6, the utility model provides a batching machine for refractory production, comprising a main body mechanism 1, wherein a mixing mechanism 2 is arranged on the inner surface wall of the main body mechanism 1, and a conveying mechanism 3 is arranged at the bottom of the mixing mechanism 2;
The mixing mechanism 2 comprises a mixing tank 201, a first gear 202 is fixedly sleeved on the outer surface wall of the mixing tank 201, a second gear 203 is connected to the outer surface wall of the first gear 202 in a meshed mode, a first motor 204 is fixedly inserted into the inner surface wall of the second gear 203, three second bearings 205 are fixedly inserted into the inner surface wall of the mixing tank 201, stirring shafts 206 are fixedly inserted into the inner portions of the three second bearings 205, a first helical blade 207 is fixedly sleeved on the outer surface wall of one of the three stirring shafts 206, a third gear 208 is fixedly sleeved on the outer surface wall of the three stirring shafts 206, a group of mounting rings 209 are fixedly sleeved on the outer surface wall of two of the three stirring shafts 206, three stirring blades 210 are fixedly connected to the outer surface walls of the two groups of mounting rings 209, and a second motor 211 is fixedly connected to the top of one of the three stirring shafts 206.
As shown in fig. 4 and 5, the bottom of the mixing tank 201 is fixedly connected with a discharging pipe 212, the inner surface wall of the discharging pipe 212 is fixedly connected with a third bearing 213, the inner surface wall of the discharging pipe 212 is provided with a valve 214, the third bearing 213 ensures that the position of the conveying pipe 302 is stable and unchanged when the mixing tank 201 rotates by presetting the components, and the valve 214 is responsible for controlling the flow rate or on-off of materials.
As shown in fig. 2 and 3, the main body mechanism 1 comprises a bottom plate 101, a group of supporting frames 102 are fixedly connected to the top of the bottom plate 101, raw material bins 103 are fixedly connected to the top of the group of supporting frames 102, spiral augers 104 are fixedly communicated with the output ends of the group of raw material bins 103, and through the preset components, raw materials of the raw material bins 103 are conveyed to a mixing tank 201 by the group of spiral augers 104, so that manpower handling and throwing are reduced.
As shown in fig. 2 and 3, the top of the bottom plate 101 is fixedly connected with an annular frame 105, two mounting grooves 106 are formed in the inner surface wall of the annular frame 105, first bearings 107 are fixedly inserted into the inner surface walls of the two mounting grooves 106, and by presetting the components, the first bearings 107 provide stable support for the mixing tank 201 and give the mixing tank a rotating capacity so as to ensure better mixing effect.
As shown in fig. 6, the conveying mechanism 3 comprises a group of fixing frames 301, a conveying pipe 302 is fixedly connected between the outer surface walls of the group of fixing frames 301, a motor base 303 is fixedly connected to one side of the outer wall of the conveying pipe 302, a third motor 304 is fixedly connected to the outer surface wall of the motor base 303, the output end of the third motor 304 is fixedly connected with a rotating shaft 305, a second spiral blade 306 is fixedly sleeved on the outer surface wall of the rotating shaft 305, and through the preset components, the third motor 304 drives the rotating shaft 305 and the second spiral blade 306 to rotate, so that uniform discharge of raw materials is realized, and uniform stirring of the raw materials is ensured to be stably conveyed to a discharge pipe 309.
As shown in fig. 6, the outer surface wall of the rotating shaft 305 is fixedly sleeved with two fourth bearings 307, the outer surface wall of the conveying pipe 302 is fixedly communicated with a feeding pipe 308, the outer surface wall of the conveying pipe 302 is fixedly communicated with a discharging pipe 309, and the two fourth bearings 307 of the above components are preset to provide stable support for the rotating shaft 305, so that the raw materials can be discharged through the discharging pipe 309 at a constant speed through the conveying of the second helical blade 306.
As shown in fig. 1, the top of the bottom plate 101 is fixedly connected with the bottom of a group of fixing frames 301, the outer surface wall of the mixing tank 201 is fixedly inserted into the two first bearings 107, the outer surface wall of the feeding pipe 308 is fixedly inserted into the third bearing 213, by presetting the components, the two first bearings 107 ensure that the mixing tank 201 is firmly supported and can smoothly rotate through the inner roller paths of the two first bearings, and the third bearing 213 ensures that the feeding pipe 308 cannot rotate together with the mixing tank 201.
The application method and the working principle of the device are as follows: when in use, firstly, a group of screw augers 104 are utilized to convey various raw materials into the mixing tank 201, then a first motor 204 and a second motor 211 are started, the output end of the first motor 204 drives a second gear 203 to rotate, the second gear 203 drives the first gear 202 to rotate through meshing, so that the mixing tank 201 starts to rotate, meanwhile, the second motor 211 is started to drive a stirring shaft 206 to rotate, and three stirring shafts 206 are ensured to rotate through meshing transmission of three third gears 207, the three stirring shafts 206 further drive a first helical blade 208 and six groups of stirring blades 210 to rotate, the rotation of the first helical blade 208 not only realizes the full stirring of the raw materials, but also turns the raw materials at the bottom upwards, effectively prevents the phenomena of raw material deposition and uneven mixing, the rotation of the six sets of stirring blades 210 further enhances the stirring effect, meanwhile, due to the transmission design of the three third gears 207, the three sets of stirring blades 210 rotate in opposite directions, the stirring uniformity and efficiency are further improved, the stirring process is more sufficient and efficient due to the synergistic effect of the rotation of the mixing tank 201 and the six sets of stirring blades 210, so that the raw materials are ensured to be rapidly and uniformly mixed, after the raw materials are uniformly mixed, the mixed raw materials smoothly enter the conveying pipe 302 through the feeding pipe 308 by opening the valve 214, at the moment, the third motor 304 is started, the output end of the third motor drives the rotating shaft 305 and the second spiral blade 306 to rotate, and the uniformly stirred materials are stably and uniformly conveyed to the discharging pipe 309 and finally discharged at a uniform speed.
The present utility model is not limited to the above-mentioned embodiments, and any equivalent embodiments which can be changed or modified by the technical content disclosed above can be applied to other fields, but any simple modification, equivalent changes and modification made to the above-mentioned embodiments according to the technical substance of the present utility model without departing from the technical content of the present utility model still belong to the protection scope of the technical solution of the present utility model.