CN223643516U - Numerical control water jet cutting machine with positioning and clamping tool - Google Patents
Numerical control water jet cutting machine with positioning and clamping toolInfo
- Publication number
- CN223643516U CN223643516U CN202423209535.8U CN202423209535U CN223643516U CN 223643516 U CN223643516 U CN 223643516U CN 202423209535 U CN202423209535 U CN 202423209535U CN 223643516 U CN223643516 U CN 223643516U
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- China
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- positioning
- water jet
- clamping tool
- jet cutting
- numerical control
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Abstract
本实用新型公开了一种具有定位夹紧工装的数控水射流切割机，包括机架，所述机架的一端安装有PLC控制器，所述机架内部的四个拐角处皆固定有Z轴向液压伸缩缸。本实用新型通过安装有抽料泵等，使得装置使用时，使用者可以依据待切割的材料的硬度选择性地开启磨料存储箱上安装的抽料泵，再配合储水箱上安装的抽水泵的启动，可以在切割较硬的产品如玻璃等时，将水体和磨料经由水体导入管件和磨料导入管件同步注入水射流切割喷嘴内部，再通过水射流切割喷嘴对着切割位置射出完成水射流切割功能，而普通的化纤切割时，则只需要打开储水箱上安装的抽水泵，进而使得装置便于灵活转换切割方式、适用性强。
This utility model discloses a CNC waterjet cutting machine with a positioning and clamping fixture, including a frame. A PLC controller is installed at one end of the frame, and Z-axis hydraulic telescopic cylinders are fixed at the four corners inside the frame. By installing a material pump, this utility model allows the user to selectively activate the material pump installed on the abrasive storage tank according to the hardness of the material to be cut. Combined with the activation of the water pump installed on the water tank, when cutting harder products such as glass, water and abrasive are simultaneously injected into the waterjet cutting nozzle through the water inlet pipe and abrasive inlet pipe, respectively. The waterjet cutting nozzle then ejects the abrasive towards the cutting position to complete the waterjet cutting function. For ordinary chemical fiber cutting, only the water pump installed on the water tank needs to be turned on, making the device easy to flexibly switch cutting modes and highly applicable.
Description
Technical Field
The utility model relates to the technical field of water jet cutting, in particular to a numerical control water jet cutting machine with a positioning and clamping tool.
Background
The water jet cutting is suitable for processing occasions with high requirements on precision, such as chemical fiber, wood, leather, rubber, ceramic cutting and the like due to the advantages of smooth, flat and burr-free cut and no thermal influence, however, the numerical control water jet cutting machine has some defects in actual operation.
The numerical control water jet cutting machine is often only capable of realizing transverse movement adjustment on the water jet cutting nozzle, the relative vertical height and the relative longitudinal position between the water jet cutting nozzle and a product to be cut are difficult to automatically and comprehensively adjust, the applicability of the device is low, the flexible cutting at different positions is difficult to meet, and furthermore, the numerical control water jet cutting machine is often capable of directly placing the product on the cutting machine without a positioning and clamping tool capable of positioning and fixing the product, the stability of the device is poor, the cutting position is not accurate enough, and aiming at the defects, a novel numerical control water jet cutting machine with the positioning and clamping tool is provided.
Disclosure of utility model
The utility model aims to provide a numerical control water jet cutting machine with a positioning and clamping tool, so as to solve the problems in the background technology.
The numerical control water jet cutting machine with the positioning and clamping tool comprises a frame, wherein a PLC (programmable logic controller) is installed at one end of the frame, Z-axis hydraulic telescopic cylinders are fixed at four corners inside the frame, the output ends of the Z-axis hydraulic telescopic cylinders are connected with X-axis driving shells, driving seats are connected between the adjacent X-axis driving shells in a sliding mode, a water storage tank and an abrasive storage box are welded at two ends inside the driving seats respectively, a water suction pump is fixed on the water storage tank, a water inlet pipe piece is connected to the output end of the water suction pump, a material suction pump is fixed on the abrasive storage box, a water jet cutting nozzle is connected to the output end of the material suction pump, Z-axis hydraulic telescopic cylinders are uniformly installed between the X-axis driving shells and the frame, a stepping motor and a guide rail are sequentially installed on the Y-axis driving shells, a screw rod and a guide rail are connected to the bottom end inside the frame in a sliding mode, and the Y-axis driving shells are connected with a telescopic cylinder die set, and one end of the positioning and clamping tool is connected to the telescopic cylinders.
Preferably, both ends of the X-axis driving machine shell are provided with guiding sliding sleeves, and the bottom end inside the frame is welded with guiding sliding columns in sliding connection with the guiding sliding sleeves.
Preferably, the number of the X-axis driving machine shell and the number of the Y-axis driving machine shell are 2.
Preferably, a disassembling and installing structure is formed between the positioning and clamping tool and the output end of the telescopic cylinder through screws.
Preferably, the bottom of the positioning and clamping tool is uniformly and movably connected with a guide ball matched with the frame, so that the stable effect of the positioning and clamping tool during moving is improved.
Preferably, a sewage collecting cavity is arranged at the bottom of the frame.
Preferably, a filter plate is arranged at the top of the sewage collecting cavity, and filter holes are uniformly formed in the filter plate.
Preferably, the edge of the filter plate is uniformly provided with positioning cutting, and the sewage collecting cavity is provided with positioning slots matched with the positioning cutting.
Preferably, a drainage reserved port is arranged at the bottom end of the sewage collection cavity, and a sealing plug is connected to the drainage reserved port in a threaded manner.
Compared with the prior art, the utility model has the beneficial effects that:
(1) The numerical control water jet cutting machine with the positioning clamping tool optimizes the performance of the device by installing the telescopic cylinder and the like, the PLC controller simultaneously starts the two telescopic cylinders to extend out, the distance between the two positioning clamping tools can be changed, the clamping and fixing of a product to be cut can be realized, the product is positioned at the middle position of the bottom end inside the rack while the clamping is ensured by utilizing the synchronous driving structure, the PLC controller is used for controlling the starting of the stepping motors inside the Y-axis driving shell and the X-axis driving shell and the transmission function of the corresponding screw rod guide rail module, the water jet cutting nozzle can be driven to automatically move in the X-axis direction, the two positioning clamping tools and the product clamped by the two positioning clamping tools can be driven to automatically move in the Y-axis direction, the relative positions between the water jet cutting nozzle and the surface of the product to be cut can be flexibly adjusted, the continuous cutting of different positions of the surface of the product to be cut can be realized, the machining efficiency can be improved, and the Z-axis hydraulic telescopic cylinder can be started to drive the X-axis driving shell to automatically lift up and down, the use height of the water jet cutting nozzle can be conveniently and flexibly adjusted, and the cutting effect can be further optimized;
(2) According to the numerical control water jet cutting machine with the positioning and clamping tool, the water storage tank and the like are arranged, so that the structure of the numerical control water jet cutting machine is optimized, a user can selectively start a suction pump arranged on the abrasive storage tank according to the hardness of a material to be cut, then the suction pump arranged on the water storage tank is matched with the start of the suction pump, when a harder product such as glass and the like is cut, water and abrasive materials can be synchronously injected into the water jet cutting nozzle through the water inlet pipe and the abrasive material inlet pipe, then the water jet cutting nozzle is used for shooting the water jet cutting nozzle to the cutting position, and when common chemical fibers are cut, only the suction pump arranged on the water storage tank is required to be started, so that the device can conveniently and flexibly switch the cutting mode, different cutting requirements are met, and the applicability is enhanced;
(3) This numerical control water jet cutting machine with tight frock of location is through installing sewage collection chamber etc. for when the device specifically operates, both through installing the filter at the top in sewage collection chamber on the one hand, evenly be provided with the filtration pore on the filter, waste water that produces when being convenient for cut numerical control water jet is collected after filtering, afterwards, the user only needs to take out the filter independently and clear up through the grafting structure that location cutting and positioning slot constitute, and open the sealing plug on the drainage reservation mouth that sewage collection chamber bottom set up, waste water after will filtering is discharged can, this makes the device realize the advantage of sewage collection and handling, avoid polluting ground, also make device self be convenient for clean through split type structure, on the other hand through being provided with pressure sensor on the tight frock of location, can two location clamp the clamping pressure of frock to the product of real-time supervision, send the data that monitor to the PLC controller again, thereby intelligent regulation and control clamping force size of being convenient for, avoid too loose or the condition that is too tight appears.
Drawings
FIG. 1 is a schematic elevational view of the present utility model;
FIG. 2 is a schematic side view of the present utility model;
FIG. 3 is a schematic top view partially in section;
Fig. 4 is a schematic diagram of the front view of the Y-axis driving housing of the present utility model.
In the figure, 1, a water suction pump, 2, a water storage tank, 3, a water body ingress pipe, 4, a water jet cutting nozzle, 5, an abrasive ingress pipe, 6, an abrasive storage tank, 7, a suction pump, 8, a driving seat, 9, a stepping motor, 10, an X-axis driving machine shell, 11, a Y-axis driving machine shell, 12, a sewage collecting cavity, 13, a drainage reserved opening, 14, a Z-axis hydraulic telescopic cylinder, 15, a guiding sliding sleeve, 16, a guiding sliding column, 17, a frame, 18, a PLC (programmable logic controller), 19, a screw rod guide rail module, 20, a filter plate, 21, a filtering hole, 22, a positioning slot, 23, a positioning cutting, 24, guiding balls, 25, a pressure sensor, 26, a telescopic cylinder and 27 are positioned and clamped.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, an embodiment of the present utility model provides a numerically controlled water jet cutting machine with a positioning and clamping tool, which comprises a frame 17, wherein a PLC controller 18 is installed at one end of the frame 17, Z-axis hydraulic telescopic cylinders 14 are fixed at four corners inside the frame 17, an output end of each Z-axis hydraulic telescopic cylinder 14 is connected with an X-axis driving housing 10, and a driving seat 8 is slidably connected between adjacent X-axis driving housings 10;
The two ends of the inside of the driving seat 8 are respectively welded with a water storage tank 2 and an abrasive storage tank 6, a water suction pump 1 is fixed on the water storage tank 2, the output end of the water suction pump 1 is connected with a water body ingress pipe 3, a material suction pump 7 is fixed on the abrasive storage tank 6, the output end of the material suction pump 7 is connected with an abrasive ingress pipe 5, and a water jet cutting nozzle 4 is connected between the abrasive ingress pipe 5 and the water body ingress pipe 3;
When the abrasive cutting device is used, a user can selectively start the suction pump 7 arranged on the abrasive storage box 6 according to the hardness of a material to be cut, and then the suction pump 1 arranged on the water storage box 2 is matched to start, so that when hard products such as glass and the like are cut, water and abrasive can be synchronously injected into the water jet cutting nozzle 4 through the water inlet pipe 3 and the abrasive inlet pipe 5, and then the water jet cutting nozzle 4 is used for finishing the water jet cutting function against a cutting position, and when ordinary chemical fibers are cut, only the suction pump 1 arranged on the water storage box 2 is required to be started, and the two structures of the water storage box 2, the suction pump 1, the abrasive storage box 6 and the suction pump 7 are integrated on the driving seat 8, so that the cutting mode is conveniently and flexibly switched, different cutting requirements are met, and the applicability is enhanced;
A Z-axis hydraulic telescopic cylinder 14 is uniformly arranged between the X-axis driving machine shell 10 and the frame 17, a Y-axis driving machine shell 11 is uniformly welded at the bottom end inside the frame 17, and a stepping motor 9 and a screw guide rail module 19 are sequentially arranged on the Y-axis driving machine shell 11 and the X-axis driving machine shell 10;
The top of the Y-axis driving machine shell 11 is connected with a telescopic cylinder 26 in a sliding manner, the output end of the telescopic cylinder 26 is connected with a positioning and clamping tool 27, and one end, far away from the Y-axis driving machine shell 11, of the positioning and clamping tool 27 is provided with a pressure sensor 25;
When the automatic cutting machine is used, the PLC 18 simultaneously starts the two telescopic cylinders 26 to extend, the distance between the two positioning clamping tools 27 can be changed, the clamping and fixing of a product to be cut can be realized, the product is positioned at the middle position of the bottom end inside the frame 17 while the clamping is ensured by utilizing the synchronous driving structure, the stepping motors 9 inside the Y-axis driving shell 11 and the X-axis driving shell 10 are subsequently controlled by the PLC 18 to start and cooperate with the transmission function of the corresponding screw guide rail module 19, the water jet cutting nozzle 4 can be driven to automatically move in the X-axis, the two positioning clamping tools 27 and the product clamped by the two positioning clamping tools can be driven to automatically move in the Y-axis, the relative positions between the water jet cutting nozzle 4 and the surface of the product to be cut can be flexibly adjusted, the continuous cutting of different positions of the surface of the product to be cut can be conveniently realized, the machining efficiency is improved, and the Z-axis hydraulic telescopic cylinder 14 can be started to drive the X-axis driving shell 10 to automatically lift up and down, so that the use height of the water jet cutting nozzle 4 is conveniently and the cutting effect is further optimized;
the two ends of the X-axis driving machine shell 10 are provided with guide sliding sleeves 15, and the bottom end inside the frame 17 is welded with guide sliding columns 16 which are in sliding connection with the guide sliding sleeves 15;
the X-axis driving machine shell 10 and the Y-axis driving machine shell 11 are provided with 2;
The positioning and clamping tool 27 and the output end of the telescopic cylinder 26 form a dismounting and mounting structure through screws;
the bottom of the positioning and clamping tool 27 is uniformly and movably connected with a guide ball 24 matched with the frame 17, so that the stable effect of the positioning and clamping tool 27 during movement is improved;
The bottom of the frame 17 is provided with a sewage collection cavity 12;
A filter plate 20 is arranged at the top of the sewage collection cavity 12, and filter holes 21 are uniformly formed in the filter plate 20;
The edge of the filter plate 20 is uniformly provided with positioning cutting 23, and the sewage collecting cavity 12 is provided with positioning slots 22 matched with the positioning cutting 23;
The bottom end of the sewage collection cavity 12 is provided with a drainage reserved opening 13, and a sealing plug is connected with the drainage reserved opening 13 through threads;
When the device is used, the filter plate 20 is installed at the top of the sewage collecting cavity 12, the filter holes 21 are uniformly formed in the filter plate 20, waste water generated during numerical control water jet cutting is conveniently collected after being filtered, a user only needs to independently take out and clean the filter plate 20 through the plug-in structure formed by the positioning cutting 23 and the positioning slot 22, the sealing plug on the drainage reserved opening 13 arranged at the bottom end of the sewage collecting cavity 12 is opened, and the filtered waste water is discharged, so that the device achieves the advantages of sewage collection and treatment, the ground is prevented from being polluted, and the device is convenient to clean by the split structure.
When the embodiment of the application is used, the following steps are adopted: firstly, a power supply is externally connected, a user can selectively start a suction pump 7 arranged on an abrasive storage box 6 according to the hardness of a material to be cut, then the suction pump 1 arranged on a water storage box 2 is matched, when hard products such as glass and the like are cut, water and abrasive can be synchronously injected into a water jet cutting nozzle 4 through a water inlet pipe 3 and an abrasive inlet pipe 5, then the water jet cutting nozzle 4 is used for shooting out a water jet cutting function towards a cutting position, when ordinary chemical fibers are cut, only the suction pump 1 arranged on the water storage box 2 is required to be started, and then the device is convenient for flexibly converting the cutting mode by integrating the two structures of the water storage box 2, the suction pump 1, the abrasive storage box 6 and the suction pump 7 on a driving seat 8, thereby being beneficial to meeting different cutting requirements, enhancing the applicability, the PLC 18 simultaneously starts two telescopic cylinders 26 to extend, the distance between two positioning and clamping tools 27 can be changed, the clamping and fixing of a product to be cut can be realized, the synchronous driving structure is utilized to ensure that the product is positioned at the middle position of the bottom end inside the frame 17 while clamping, the PLC 18 is used for controlling the stepping motors 9 inside the Y-axis driving shell 11 and the X-axis driving shell 10 to start and cooperate with the transmission action of the corresponding screw guide rail module 19, the water jet cutting nozzle 4 can be driven to automatically move in the X-axis, the two positioning and clamping tools 27 and the product clamped by the two positioning and clamping tools 27 can be driven to automatically move in the Y-axis, the relative positions between the water jet cutting nozzle 4 and the surface of the product to be cut can be flexibly adjusted, and continuous cutting of different positions of the surface of the product to be cut can be realized, the processing efficiency is improved, and again, start Z axial hydraulic telescoping cylinder 14 can drive X axial drive casing 10 and go up and down automatically, this is convenient for nimble regulation water jet cutting nozzle 4 use height, further optimized the cutting effect, secondly, through being provided with pressure sensor 25 on location clamp fixture 27, can the clamping pressure of two location clamp fixtures 27 to the product of real-time supervision, again with the data transmission who monitors for PLC controller 18, thereby be convenient for intelligent regulation clamping force size, avoid too loose or too tight condition to appear, and in addition, both through installing filter 20 at the top of sewage collection chamber 12, evenly be provided with filtration pore 21 on filter 20, be convenient for collect after filtering the waste water that produces when cutting of numerical control water jet, afterwards, the user only need take out and clear up filter 20 through the grafting structure that location cutting 23 and location slot 22 constitute, and open the sealing plug on the drain port 13 that sewage collection chamber 12 bottom set up, drain the waste water after will filtering can, this makes the device realize sewage collection and handling advantage, pollute the ground, also make split type device clean by oneself convenient for oneself.
Claims (9)
1. The utility model provides a numerical control water jet cutting machine with tight frock of location clamp, its characterized in that, including frame (17), PLC controller (18) are installed to the one end of frame (17), four inside corners of frame (17) all are fixed with Z axial hydraulic telescoping cylinder (14), the output of Z axial hydraulic telescoping cylinder (14) is connected with X axial drive casing (10), and is adjacent sliding connection has drive seat (8) between X axial drive casing (10), storage water tank (2) and abrasive storage box (6) have been welded respectively at the inside both ends of drive seat (8), be fixed with suction pump (1) on storage water tank (2), the output of suction pump (1) is connected with water ingress pipe spare (3), be fixed with on abrasive storage box (6) and take out material pump (7), the output of pump (7) is connected with abrasive ingress pipe spare (5), be connected with water jet cutting nozzle (4) between abrasive ingress pipe spare (5) and water ingress pipe spare (3), evenly install between X axial drive casing (10) and frame (17) and the inside hydraulic telescoping cylinder (11) of Z axial drive (14), the Y axial driving machine shell (11) and the X axial driving machine shell (10) are sequentially provided with a stepping motor (9) and a screw guide rail module (19), the top of the Y axial driving machine shell (11) is slidably connected with a telescopic cylinder (26), the output end of the telescopic cylinder (26) is connected with a positioning and clamping tool (27), and one end, far away from the Y axial driving machine shell (11), of the positioning and clamping tool (27) is provided with a pressure sensor (25).
2. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 1, wherein guide sliding sleeves (15) are arranged at two ends of the X-axis driving machine shell (10), and guide sliding columns (16) which are in sliding connection with the guide sliding sleeves (15) are welded at the bottom end of the inside of the machine frame (17).
3. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 1, wherein 2X-axis driving machine housings (10) and 2Y-axis driving machine housings (11) are arranged.
4. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 1, wherein a disassembling and assembling structure is formed between the positioning and clamping tool (27) and the output end of the telescopic cylinder (26) through screws.
5. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 1, wherein guide balls (24) matched with the frame (17) are uniformly and movably connected to the bottom of the positioning and clamping tool (27).
6. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 1, wherein the bottom of the frame (17) is provided with a sewage collecting cavity (12).
7. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 6, wherein a filter plate (20) is installed at the top of the sewage collecting cavity (12), and filter holes (21) are uniformly formed in the filter plate (20).
8. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 7, wherein positioning cutting strips (23) are uniformly arranged at the edge of the filter plate (20), and positioning slots (22) matched with the positioning cutting strips (23) are arranged on the sewage collecting cavity (12).
9. The numerical control water jet cutting machine with the positioning and clamping tool as set forth in claim 6, wherein a drainage reserved opening (13) is formed in the bottom end of the sewage collecting cavity (12), and a sealing plug is connected to the drainage reserved opening (13) through threads.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423209535.8U CN223643516U (en) | 2024-12-25 | 2024-12-25 | Numerical control water jet cutting machine with positioning and clamping tool |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423209535.8U CN223643516U (en) | 2024-12-25 | 2024-12-25 | Numerical control water jet cutting machine with positioning and clamping tool |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223643516U true CN223643516U (en) | 2025-12-09 |
Family
ID=97902587
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423209535.8U Active CN223643516U (en) | 2024-12-25 | 2024-12-25 | Numerical control water jet cutting machine with positioning and clamping tool |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223643516U (en) |
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2024
- 2024-12-25 CN CN202423209535.8U patent/CN223643516U/en active Active
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