Disclosure of utility model
In order to solve the problems in the prior art, the utility model provides a full-automatic roll-to-roll laser cutting machine which is convenient to set and can ensure stable and smooth machining.
The utility model provides a full-automatic roll-to-roll laser cutting machine which comprises an unreeling mechanism, a laser cutting mechanism, a material pulling mechanism and a reeling mechanism, wherein the unreeling mechanism is arranged at one end of the laser cutting mechanism, the material pulling mechanism is arranged between the reeling mechanism and the other end of the laser cutting mechanism, the unreeling mechanism comprises an unreeling roller and an unreeling guide roller assembly, the reeling mechanism comprises a reeling roller and a reeling guide roller assembly, the laser cutting mechanism is arranged at the upper end of a supporting platform, two ends of the supporting platform are respectively provided with a feeding guide roller matched with the unreeling guide roller assembly and a discharging guide roller matched with the reeling guide roller assembly, the laser cutting mechanism comprises a cutting platform and a translatable laser head arranged above the cutting platform, the supporting platform is respectively provided with a pressing mechanism at two ends of the cutting platform, the material pulling mechanism comprises a material pulling platform, a fixed clamping assembly, a movable clamping assembly and a driving assembly, the fixed clamping assembly is arranged at one end close to the discharging guide roller, and the movable clamping assembly can reciprocate between the cutting platform and the movable clamping assembly.
As a further improvement of the utility model, the fixed clamping assembly comprises a fixed lower clamping plate, a fixed upper clamping plate and a fixed clamping cylinder, wherein a first guide shaft is arranged between the fixed upper clamping plate and the fixed lower clamping plate, the fixed clamping cylinder is arranged at two ends of the fixed lower clamping plate, and the free ends of the fixed clamping cylinder are connected with two ends of the fixed upper clamping plate.
As a further improvement of the utility model, the movable clamping assembly comprises a movable lower clamping plate, a movable upper clamping plate and a movable clamping cylinder, a second guide shaft is arranged between the movable upper clamping plate and the movable lower clamping plate, the movable clamping cylinder is arranged at two ends of the movable lower clamping plate, the free ends of the movable clamping cylinder are connected with two ends of the movable upper clamping plate, and a movable guide rail assembly is arranged between the movable lower clamping plate and the material pulling platform.
As a further improvement of the utility model, the laser cutting mechanism also comprises two fixed CCDs arranged at one end above the cutting platform and two movable CCDs arranged at the other end above the cutting platform.
As a further improvement of the utility model, the lower end of the cutting platform is provided with a lifting mechanism.
As a further improvement of the utility model, one end of the laser cutting mechanism is close to the feeding guide roller, and the other end of the laser cutting mechanism is provided with a receiving guide roller.
As a further improvement of the utility model, the unreeling guide roller assembly comprises a plurality of unreeling guide rollers and an unreeling gravity roller arranged among the unreeling guide rollers.
As a further improvement of the utility model, the winding guide roller assembly comprises a plurality of winding guide rollers and a winding gravity roller arranged among the winding guide rollers.
As a further improvement of the utility model, the laser cutting mechanism further comprises a laser head support, the laser head support comprises two portal frames arranged at two ends of the cutting platform and a supporting beam which spans across the two portal frames, an X-axis translation mechanism is respectively arranged between two ends of the supporting beam and the upper ends of the two portal frames, and a Y-axis translation mechanism is arranged between the laser head and the supporting beam.
As a further improvement of the utility model, the unreeling mechanism, the material pulling mechanism, the reeling mechanism and the cutting platforms are all two groups and are arranged in parallel, the portal frame spans across the two cutting platforms, and the laser heads are two and are respectively arranged at two sides of the supporting beam.
The utility model has the advantages that the structure is simple, the rotation time of the wind-up roller is convenient to set, the smooth and steady processing can be ensured, and the processing efficiency is improved.
Detailed Description
In the description of the present utility model, it should be understood that if there is a description of an orientation, such as an orientation or positional relationship indicated above, below, front, rear, left, right, etc., the orientation description may be based on the orientation or positional relationship shown in the drawings, only for convenience of describing the present utility model and simplifying the description, and does not indicate or imply that the apparatus or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, if there is a description of the number, the meaning of a number is one or more, the meaning of a number is two or more, greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present utility model, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present utility model can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme.
As shown in fig. 1 to 4, the utility model discloses a full-automatic roll-to-roll laser cutting machine, which comprises an unreeling mechanism 1, a laser cutting mechanism 2, a material pulling mechanism 3 and a reeling mechanism 4, wherein the unreeling mechanism 1 is arranged at one end of the laser cutting mechanism 2, the material pulling mechanism 3 is arranged between the reeling mechanism 4 and the other end of the laser cutting mechanism 2, the unreeling mechanism 1 comprises an unreeling roller 11 and an unreeling guide roller assembly 12, the unreeling roller 11 is used for unreeling coiled materials, the unreeling guide roller assembly 12 is used for guiding the unreeling of coiled materials, the reeling mechanism 4 comprises a reeling roller 41 and a reeling guide roller assembly 42, the reeling roller 41 is used for reeling a processed material belt, the reeling guide roller assembly 42 is used for reeling guiding, the laser cutting mechanism 2 is arranged at the upper end of a supporting platform 23, the two ends of the supporting platform 23 are respectively provided with a feeding guide roller 201 matched with the unreeling guide roller assembly 12 and a discharging guide roller 202 matched with the reeling guide roller assembly 42, the feeding guide roller 201 and the discharging guide roller 202 are respectively used for feeding and discharging of the material belt, the laser cutting mechanism 2 comprises a cutting platform 21 and a translatable laser head 22 arranged above the cutting platform 21, the laser head 22 can translate and align with the cutting platform 21 to carry out laser processing on the material belt at the upper end of the cutting platform 21, a plurality of vacuum suction holes are arranged on the cutting platform 21 and used for carrying out absorption limit on the material belt, the two ends of the supporting platform 23, which are positioned on the cutting platform 21, are respectively provided with a pressing mechanism 28, the pressing mechanism 28 is used for ensuring that the material belt can not move randomly when the material belt is cut by laser, playing the role of processing limit, the hold-down mechanism 28 is a pressing plate structure driven by an air cylinder, the material pulling mechanism 3 comprises a material pulling platform, a fixed material clamping assembly 31, a movable material clamping assembly 32 and a driving assembly, wherein the fixed material clamping assembly 31 is arranged on the material pulling platform, the fixed material clamping assembly 31 is arranged at one end close to the blanking guide roller 202, the movable material clamping assembly 32 can reciprocate between the cutting platform 21 and the fixed material clamping assembly 31, the driving assembly is used for controlling the reciprocating motion of the movable material clamping assembly 32, the fixed material clamping assembly 31 plays a role in fixing the end part, the smooth winding of the winding roller 41 in the subsequent procedure is ensured, and the movable material clamping assembly 32 plays a role in pulling the material belt.
During operation, the coiled material is firstly arranged on the unreeling roller 11, then one end sequentially passes through the unreeling guide roller assembly 12, the cutting platform 21, the material pulling mechanism 3 and the unreeling guide roller assembly 12 and then is wound on the winding roller 41, and then laser cutting processing can be performed.
In the utility model, the processed material belt can be pulled through the material pulling mechanism 3, so that a certain buffer time is provided for the subsequent winding of the winding roller 41, and the rotating speed of the winding roller 41 can be conveniently controlled.
In the utility model, the fixed clamping assembly 31 comprises a fixed lower clamping plate, a fixed upper clamping plate and a fixed clamping cylinder, wherein a first guide shaft is arranged between the fixed upper clamping plate and the fixed lower clamping plate, the fixed clamping cylinder is arranged at two ends of the fixed lower clamping plate, the free end of the fixed clamping cylinder is connected with two ends of the fixed upper clamping plate, and the fixed clamping cylinder drives the fixed upper clamping plate to move downwards to be matched with the fixed lower clamping plate so as to clamp a material belt.
According to the utility model, the movable clamping assembly 32 comprises a movable lower clamping plate, a movable upper clamping plate and a movable clamping cylinder, a second guide shaft is arranged between the movable upper clamping plate and the movable lower clamping plate, the movable clamping cylinder is arranged at two ends of the movable lower clamping plate, the free ends of the movable clamping cylinder are connected with two ends of the movable upper clamping plate, a movable guide rail assembly is arranged between the movable lower clamping plate and the material pulling platform, and the movable clamping cylinder drives the movable upper clamping plate to move downwards to be matched with the movable lower clamping plate so as to clamp a material belt, so that stable movement of the material belt is ensured, and the movable guide rail assembly ensures stable translation of the movable lower clamping plate.
In the utility model, the laser cutting mechanism 2 further comprises two fixed CCDs 26 arranged at one end above the cutting platform 21 and two movable CCDs 27 arranged at the other end above the cutting platform 21, wherein the fixed CCDs 26 are used for detecting the fixed position of one end, and the movable CCDs 27 at the other end are used for detecting the positioning points of products without the size, so that the laser cutting mechanism can adapt to the processing of products with different sizes, has better universality and ensures the processing precision.
In the utility model, the lower end of the cutting platform 21 is provided with a lifting mechanism for adapting to the laser cutting processing of the laser head 22, and the lifting mechanism is a screw rod module mechanism.
In the utility model, one end of the laser cutting mechanism 2 is close to the feeding guide roller 201, and the other end of the laser cutting mechanism 2 is provided with a receiving guide roller 203, and the receiving guide roller 203 is used for guiding and connecting the material belt with the material pulling mechanism 3.
In the utility model, the unreeling guide roller assembly 12 comprises a plurality of unreeling guide rollers and unreeling gravity rollers arranged among the unreeling guide rollers, and the reeling guide roller assembly 42 comprises a plurality of reeling guide rollers and reeling gravity rollers arranged among the reeling guide rollers. The unreeling gravity roller and the reeling gravity roller play roles in tensioning and buffering processing time, and the continuity of unreeling and reeling is guaranteed.
In the utility model, the laser cutting mechanism 2 further comprises a laser head support, the laser head support comprises two portal frames 24 arranged at two ends of the cutting platform 21 and a supporting beam 25 crossing the two portal frames 24, an X-axis translation mechanism is respectively arranged between two ends of the supporting beam 25 and the upper ends of the two portal frames 24, a Y-axis translation mechanism is arranged between the laser head 22 and the supporting beam 25, and the laser head 22 can adjust positions according to the product size, so that the machining precision and the universality are better.
In the utility model, the unreeling mechanism 1, the material pulling mechanism 3, the reeling mechanism 4 and the cutting platforms 21 are all two groups and are arranged in parallel, the portal frame 24 spans across the two cutting platforms 21, and the laser heads 22 are two and are respectively arranged at two sides of the supporting cross beam 25. Therefore, the processing efficiency can be improved, and the processing of two sets of products can be realized through a group of laser head supports, so that the production cost of equipment is reduced.
The utility model has simple structure, is convenient to set the rotation time of the wind-up roller 41, can ensure smooth and steady processing and improves the processing efficiency.
The foregoing is a further detailed description of the utility model in connection with the preferred embodiments, and it is not intended that the utility model be limited to the specific embodiments described. It will be apparent to those skilled in the art that several simple deductions or substitutions may be made without departing from the spirit of the utility model, and these should be considered to be within the scope of the utility model.