CN223608756U - An online testing device for diaphragm compressors - Google Patents
An online testing device for diaphragm compressorsInfo
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- CN223608756U CN223608756U CN202520049238.7U CN202520049238U CN223608756U CN 223608756 U CN223608756 U CN 223608756U CN 202520049238 U CN202520049238 U CN 202520049238U CN 223608756 U CN223608756 U CN 223608756U
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Abstract
The utility model discloses an online detection device for a diaphragm compressor, which comprises a supporting mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a telescopic mechanism, a detection ray generator component and a detection ray receiving plate component, wherein the longitudinal moving mechanism is arranged on the supporting mechanism, two ends of the transverse moving mechanism are respectively positioned on the longitudinal moving mechanism, the telescopic mechanism is suspended below the transverse moving mechanism, and the detection ray generator component and the detection ray receiving plate component are respectively arranged on the transverse moving mechanism. The utility model not only can detect the running state and damage condition of the compressor and related parts in real time, but also can adjust the positions of the detection ray generator component and the detection ray receiving plate component according to different types and sizes of diaphragm compressors and different parts of the diaphragm compressors, thereby expanding the application range, improving the accuracy of the detection result, and being safe, efficient and high in practicability.
Description
Technical Field
The utility model relates to the technical field of diaphragm compressor detection, in particular to an on-line detection device for a diaphragm compressor.
Background
The diaphragm compressor belongs to a positive displacement compressor. It is difficult to detect internal conditions when the compressor is running a test. In addition, when a problem occurs in the related parts, it is difficult to determine the specific location where the problem occurs.
Disclosure of utility model
The utility model provides the on-line detection device for the diaphragm compressor, which can solve the problems that the existing diaphragm compressor is difficult to judge in fault and the fault part is inaccurate in judgment.
In order to solve the technical problems, the utility model provides an online detection device for a diaphragm compressor, which comprises a supporting mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a telescopic mechanism, a detection ray generator component and a detection ray receiving plate component, wherein the supporting mechanism is arranged on the supporting mechanism;
The support mechanism comprises a left support frame and a right support frame, wherein the left support frame and the right support frame are symmetrically and vertically arranged, and a diaphragm compressor to be detected is placed between the left support frame and the right support frame;
The longitudinal moving mechanism comprises a driving component and a sliding component, and the driving component and the sliding component are respectively arranged on the upper surfaces of the left support frame and the right support frame;
the two ends of the transverse moving mechanism are respectively positioned on the driving component and the sliding component and can longitudinally move back and forth along the driving component and the sliding component;
The telescopic mechanism is suspended below the transverse moving mechanism and comprises an installation seat, a telescopic control assembly, a first vertical plate and a second vertical plate, wherein the top end of the installation seat is connected with the transverse moving mechanism and can move back and forth along the transverse moving mechanism;
The detection ray generator component and the detection ray receiving plate component are respectively arranged on one opposite sides of the first vertical plate and the second vertical plate.
In a preferred embodiment of the utility model, the telescopic control assembly comprises a gear, racks and a first motor, wherein the gear is positioned in the mounting seat, the power output end of the first motor is connected with the gear, two racks are respectively positioned at two sides of the first motor, the two racks horizontally penetrate through the mounting seat, one end of each rack is respectively connected with the gear in a meshed manner, and the other end of each rack is respectively connected with the top ends of the first vertical plate and the second vertical plate.
In a preferred embodiment of the present utility model, the lateral movement mechanism includes a cross plate, a first movement rail, a first rail slider, and a second motor;
The two ends of the transverse plate are respectively connected with the driving component and the sliding component and can longitudinally move back and forth along the driving component and the sliding component;
the first moving track is arranged on the lower surface of the transverse plate;
the first track sliding block is arranged on a sliding rail of the first moving track;
The second motor is arranged at one end of the first moving track, the power output end of the second motor is connected with the first track sliding block, and the first track sliding block is driven to transversely move back and forth along the first moving track.
In a preferred embodiment of the present utility model, the driving assembly includes a second moving rail, a second rail slider and a third motor;
The second moving track is arranged on the upper surface of the right supporting frame;
The second track sliding block is arranged on a sliding rail of the second moving track; the transverse plate is connected with the second track sliding block;
The third motor is arranged at one end of the second moving track, the power output end of the third motor is connected with the second track sliding block, and the second track sliding block is driven to move back and forth along the second moving track.
In a preferred embodiment of the present utility model, the sliding assembly includes a sliding rail and a sliding block, the sliding rail is installed on the upper surface of the left supporting frame, the sliding block is clamped on the sliding rail, and the transverse plate is connected with the sliding block.
In a preferred embodiment of the present utility model, the detecting radiation generator assembly includes a fourth motor, a third moving rail, a third rail slider, and a radiation generator;
The third moving track is arranged on the first vertical plate, the third track sliding block is arranged on a sliding rail of the third moving track, and the ray generator is connected with the third track sliding block;
The fourth motor is arranged at the top end of the third moving track, and a power output shaft of the fourth motor is connected with the third track slide block to drive the third track slide block to move up and down along the third moving track.
In a preferred embodiment of the present utility model, the detecting radiation receiving plate assembly includes a fifth motor, a fourth moving rail, a fourth rail slider, and a radiation receiving plate;
The fourth moving track is arranged on the second vertical plate, the fourth track sliding block is arranged on a sliding rail of the fourth moving track, and the ray receiving plate is connected with the fourth track sliding block;
The fifth motor is arranged at the top end of the fourth moving track, and a power output shaft of the fifth motor is connected with the fourth track sliding block to drive the fourth track sliding block to move up and down along the fourth moving track.
The on-line detection device for the diaphragm compressor has the beneficial effects that through the design of the longitudinal moving mechanism, the transverse moving mechanism, the telescopic mechanism, the detection ray generator component and the detection ray receiving plate component, the running states and damage conditions of the compressor and related parts can be detected in real time, and the positions of the detection ray generator component and the detection ray receiving plate component can be adjusted according to different types and sizes of diaphragm compressors and different parts of the diaphragm compressor, so that the application range is enlarged, the accuracy of detection results is improved, and the on-line detection device is safe, efficient and high in practicability.
Drawings
FIG. 1 is a schematic perspective view of an on-line detecting device for diaphragm compressors according to a preferred embodiment of the present utility model;
FIG. 2 is a schematic diagram of the construction of the illustrated detection radiation generator assembly;
FIG. 3 is a schematic view of the structure of the illustrated detection-ray receiving plate assembly;
FIG. 4 is a schematic view of the telescopic mechanism shown;
FIG. 5 is a schematic view of the telescoping mechanism shown with the mount removed;
FIG. 6 is a schematic diagram of the structure of the active component shown in its longitudinal movement;
FIG. 7 is a schematic view of the structure of the longitudinally movable slide assembly shown;
FIG. 8 is a schematic view of the structure of the lateral shifting mechanism shown;
The components in the drawings are marked as follows:
100. The support mechanism is 110, a left support frame is 120, and a right support frame is provided;
200. Longitudinal movement mechanism 210, driving component 220, sliding component 211, second movement track 212, second track slider 213, third motor 221, sliding rail 222, slider;
300. The transverse moving mechanism comprises a transverse plate 310, a first moving track 320, a first track slider 330 and a second motor 340;
400. The telescopic mechanism comprises a telescopic mechanism 410, a mounting seat 420, a gear 430, a rack 440, a first motor 450, a first vertical plate 460 and a second vertical plate;
500. detecting a ray generator assembly 510, a fourth motor 520, a third moving track 530, a third track slider 540, and a ray generator;
600. Detecting a radiation receiving plate assembly 610, a fifth motor 620, a fourth moving rail 630, a fourth rail slider 640, a radiation receiving plate;
700. Diaphragm compressor, 800. Skid-mounted base plate.
Detailed Description
The preferred embodiments of the present utility model will be described in detail below with reference to the accompanying drawings so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making clear and defining the scope of the present utility model.
Referring to fig. 1-8, an embodiment of the present utility model includes:
Example 1
The utility model discloses an online detection device for a diaphragm compressor, which comprises a supporting mechanism 100, a longitudinal moving mechanism 200, a transverse moving mechanism 300, a telescopic mechanism 400, a detection ray generator assembly 500 and a detection ray receiving plate assembly 600.
Specifically, the supporting mechanism 100 comprises a left supporting frame 110 and a right supporting frame 120, and the left supporting frame 110 and the right supporting frame 120 are symmetrically and vertically arranged.
The diaphragm compressor 700 to be tested is placed on the skid 800 and is placed between the left and right support frames 110 and 120 together with the skid 800 to wait for the test.
The longitudinal movement mechanism 200 includes a driving assembly 210 and a sliding assembly 220.
The active component 210 is mounted on the upper surface of the right support frame 120. The driving assembly 210 includes a second moving rail 211, a second rail slider 212, and a third motor 213.
The second moving track 211 is fixed on the upper surface of the right supporting frame 120, sliding rails distributed along the length direction of the second moving track 211 are arranged in the second moving track 211, and the second track sliding block 212 is arranged on the sliding rails in the second moving track 211.
The third motor 213 is mounted at one end of the second moving rail 211, the power output end of the third motor 213 is in threaded connection with the second rail slider 212 through a screw rod (not shown, which is built in the second moving rail 211), and the power output end of the third motor 213 drives the screw rod to rotate in a forward direction or a reverse direction, so as to drive the second rail slider 212 to move forward or backward along the second moving rail 211.
The sliding assembly 220 includes a sliding rail 221 and a sliding block 222, the sliding rail 221 is fixed on the upper surface of the left supporting frame 110 by a screw, and the sliding block 222 is clamped on the sliding rail 221 and can move along the sliding rail 221.
Both ends of the lateral movement mechanism 300 are respectively located on the driving component 210 and the sliding component 220, and can move back and forth along the longitudinal direction of the driving component 210 and the sliding component 220.
Specifically, the lateral movement mechanism 300 includes a cross plate 310, a first movement rail 320, a first rail slider 330, and a second motor 340.
The left end of the transverse plate 310 is fixedly mounted on the slider 222, and the right end thereof is fixedly connected with the second track slider 212.
The first moving rail 320 is fixed on the lower surface of the transverse plate 310, the first moving rail 320 is internally provided with sliding rails distributed along the length direction of the first moving rail 320, and the first rail sliding block 330 is installed on the sliding rails in the first moving rail 320.
The second motor 340 is mounted at one end of the first moving rail 320, the power output end of the second motor 340 is in threaded connection with the first rail slider 330 through a screw rod (not shown, which is built in the first moving rail 320), and the power output end of the second motor 340 drives the screw rod to rotate in a forward direction or a reverse direction, so as to drive the first rail slider 330 to move leftwards or rightwards along the first moving rail 320.
The telescoping mechanism 400 is suspended below the lateral movement mechanism 300.
Specifically, the telescopic mechanism 400 includes a mounting base 410, a gear 420, a rack 430, a first motor 440, a first riser 450, and a second riser 460, wherein the gear 420, the rack 430, and the first motor 440 constitute a telescopic control assembly of the telescopic mechanism 400.
The mounting seat 410 is a rectangular box body, and the top end of the rectangular box body is connected to the first rail sliding block 330 in the lateral movement mechanism 300, and is driven by the first rail sliding block 330 to move back and forth along the first movement rail 320.
The gear 420 is located in the mounting seat 410, the first motor 440 is located below the mounting seat 410, and its power output shaft penetrates through the mounting seat 410, is fixedly connected with the gear 420, and drives the gear 420 to rotate in a forward direction or a reverse direction.
The racks 430 are respectively located at two sides of the first motor 440. The two racks 430 horizontally penetrate the mounting base 410, one ends of the racks are respectively engaged with the gears 420, and the other ends of the racks are respectively connected with the top ends of the first riser 450 and the second riser 460. The gear 420 is driven by the first motor 440 to rotate forward or backward, so as to drive the two racks 430 to move leftwards or rightwards respectively, thereby adjusting the distance between the two racks 430 and realizing the purpose of extension and retraction.
The detecting radiation generator assembly 500 and the detecting radiation receiving plate assembly 600 are mounted on opposite sides of the first riser 450 and the second riser 460, respectively.
The detection radiation generator assembly 500 includes a fourth motor 510, a third moving track 520, a third track slider 530, and a radiation generator 540.
Wherein the third moving rail 520 is installed on a side of the first riser 450 facing the second riser 460. The third moving track 520 is internally provided with sliding rails distributed along the length direction thereof, the third track slide block 530 is mounted on the sliding rails in the third moving track 520, and the radiation generator 540 is connected with the third track slide block 530.
The fourth motor 510 is mounted above the third moving rail 520, and its power output shaft is in threaded connection with the third rail slider 530 through a screw rod (not shown, which is built in the third moving rail 520), and the power output shaft of the fourth motor 510 drives the screw rod to rotate in a forward or reverse direction, so as to drive the third rail slider 530 to move up or down along the third moving rail 520, and simultaneously drive the radiation generator 540 to move up or down, so as to adjust to a suitable position according to the specification and size of the diaphragm compressor 700 for testing.
The detection radiation receiving plate assembly 600 includes a fifth motor 610, a fourth moving rail 620, a fourth rail slider 630, and a radiation receiving plate 640.
Wherein the fourth moving rail 620 is installed on a side of the second riser 460 facing the first riser 450. The fourth moving track 620 is provided with sliding rails distributed along the length direction thereof, the fourth track slider 630 is mounted on the sliding rails in the fourth moving track 620, and the radiation receiving plate 640 is connected with the fourth track slider 630.
The fifth motor 610 is mounted above the fourth moving rail 620, and its power output shaft is in threaded connection with the fourth rail slider 630 through a screw rod (not shown, built in the fourth moving rail 620), and the power output shaft of the fifth motor 610 drives the screw rod to rotate in a forward or reverse direction, so as to drive the fourth rail slider 630 to move up or down along the fourth moving rail 620, and at the same time drive the radiation receiving plate 640 to move up or down, so as to adjust to a suitable position according to the size of the diaphragm compressor 700 and the position of the radiation generator 540, so as to receive the detected radiation.
Specifically, the radiation generator 540 is configured to emit X-rays, and the radiation receiving plate 640 is configured to receive the X-rays. The crack condition in the diaphragm compressor can be reflected through X-ray irradiation and imaging, so that the position, the crack size and the like of the fault can be clearly and accurately judged, and the fault condition can be conveniently found and determined in time.
The on-line detection device for the diaphragm compressor can detect the running condition of the diaphragm compressor on line through the design of the longitudinal moving mechanism 200, the transverse moving mechanism 300, the telescopic mechanism 400, the detection ray generator component 500 and the detection ray receiving plate component 600, and can adjust the positions of the detection ray generator component 500 and the detection ray receiving plate component 600 for the diaphragm compressors of different types and sizes and related parts of different positions of the diaphragm compressor, thereby improving the accuracy of detection results. The detection device can remotely detect without manual approach of a worker to a machine, and is safe, efficient and high in practicability.
The foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present utility model.
Claims (7)
1. The on-line detection device for the diaphragm compressor is characterized by comprising a supporting mechanism, a longitudinal moving mechanism, a transverse moving mechanism, a telescopic mechanism, a detection ray generator component and a detection ray receiving plate component;
The support mechanism comprises a left support frame and a right support frame, wherein the left support frame and the right support frame are symmetrically and vertically arranged, and a diaphragm compressor to be detected is placed between the left support frame and the right support frame;
The longitudinal moving mechanism comprises a driving component and a sliding component, and the driving component and the sliding component are respectively arranged on the upper surfaces of the left support frame and the right support frame;
the two ends of the transverse moving mechanism are respectively positioned on the driving component and the sliding component and can longitudinally move back and forth along the driving component and the sliding component;
The telescopic mechanism is suspended below the transverse moving mechanism and comprises an installation seat, a telescopic control assembly, a first vertical plate and a second vertical plate, wherein the top end of the installation seat is connected with the transverse moving mechanism and can move back and forth along the transverse moving mechanism;
The detection ray generator component and the detection ray receiving plate component are respectively arranged on one opposite sides of the first vertical plate and the second vertical plate.
2. The on-line detection device for the diaphragm compressor according to claim 1, wherein the telescopic control assembly comprises a gear, racks and a first motor, the gear is located in the mounting seat, the power output end of the first motor is connected with the gear, two racks are respectively located on two sides of the first motor, the two racks horizontally penetrate through the mounting seat, one end of each rack is respectively connected with the gear in a meshed mode, and the other end of each rack is respectively connected with the top ends of the first vertical plate and the second vertical plate.
3. The on-line inspection device of a diaphragm compressor of claim 2, wherein the lateral movement mechanism comprises a cross plate, a first movement rail, a first rail slider, and a second motor;
The two ends of the transverse plate are respectively connected with the driving component and the sliding component and can longitudinally move back and forth along the driving component and the sliding component;
the first moving track is arranged on the lower surface of the transverse plate;
the first track sliding block is arranged on a sliding rail of the first moving track;
The second motor is arranged at one end of the first moving track, the power output end of the second motor is connected with the first track sliding block, and the first track sliding block is driven to transversely move back and forth along the first moving track.
4. The on-line inspection device of a diaphragm compressor of claim 3, wherein the active assembly comprises a second moving track, a second track slider and a third motor;
The second moving track is arranged on the upper surface of the right supporting frame;
The second track sliding block is arranged on a sliding rail of the second moving track; the transverse plate is connected with the second track sliding block;
The third motor is arranged at one end of the second moving track, the power output end of the third motor is connected with the second track sliding block, and the second track sliding block is driven to move back and forth along the second moving track.
5. The diaphragm compressor on-line detecting device according to claim 3, wherein the sliding assembly comprises a sliding rail and a sliding block, the sliding rail is mounted on the upper surface of the left supporting frame, the sliding block is clamped on the sliding rail and can move along the sliding rail, and the transverse plate is connected with the sliding block.
6. The diaphragm compressor on-line detection device of claim 1, wherein the detection radiation generator assembly comprises a fourth motor, a third moving track, a third track slider and a radiation generator;
The third moving track is arranged on the first vertical plate, the third track sliding block is arranged on a sliding rail of the third moving track, and the ray generator is connected with the third track sliding block;
The fourth motor is arranged at the top end of the third moving track, and a power output shaft of the fourth motor is connected with the third track slide block to drive the third track slide block to move up and down along the third moving track.
7. The diaphragm compressor on-line detecting apparatus of claim 1, wherein the detecting radiation receiving plate assembly includes a fifth motor, a fourth moving rail, a fourth rail slider, and a radiation receiving plate;
The fourth moving track is arranged on the second vertical plate, the fourth track sliding block is arranged on a sliding rail of the fourth moving track, and the ray receiving plate is connected with the fourth track sliding block;
The fifth motor is arranged at the top end of the fourth moving track, and a power output shaft of the fifth motor is connected with the fourth track sliding block to drive the fourth track sliding block to move up and down along the fourth moving track.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520049238.7U CN223608756U (en) | 2025-01-09 | 2025-01-09 | An online testing device for diaphragm compressors |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202520049238.7U CN223608756U (en) | 2025-01-09 | 2025-01-09 | An online testing device for diaphragm compressors |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223608756U true CN223608756U (en) | 2025-11-28 |
Family
ID=97793679
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202520049238.7U Active CN223608756U (en) | 2025-01-09 | 2025-01-09 | An online testing device for diaphragm compressors |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223608756U (en) |
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2025
- 2025-01-09 CN CN202520049238.7U patent/CN223608756U/en active Active
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