CN223604468U - An automatic fixed-length sawing device - Google Patents
An automatic fixed-length sawing deviceInfo
- Publication number
- CN223604468U CN223604468U CN202423218547.7U CN202423218547U CN223604468U CN 223604468 U CN223604468 U CN 223604468U CN 202423218547 U CN202423218547 U CN 202423218547U CN 223604468 U CN223604468 U CN 223604468U
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- feeding
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- sawing
- component
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Abstract
The utility model relates to an automatic fixed-length sawing device which comprises a feeding component, a sawing component, a material taking component and a fixed-length servo component, wherein the fixed-length servo component is positioned on one side of the sawing component, the feeding component is arranged in the sawing component, and the material taking component is arranged on the fixed-length servo component. The utility model uses a series of mechanisms and control elements to realize automatic production by feeding once, has no requirement on the original material length, can automatically judge when to take materials and reload materials, reduces the labor operation cost and the raw material waste caused by single-step fixed length, has high safety, is particularly suitable for long sealing strips, can greatly save the time cost and the labor cost, reduces the size error, reduces the material waste and reduces the safety risk.
Description
Technical Field
The utility model relates to the technical field of sawing processing of ends of sealing strips of a vehicle body, in particular to an automatic fixed-length sawing device.
Background
The automobile sealing strip has the functions of filling various intermittence and gaps among automobile body component parts, has the functions of shock absorption, water resistance, dust resistance, sound insulation, decoration and the like, and can improve the comfort of driving experience and protect the automobile body. As the important constituent unit of automobile parts, the end of the sealing strip of the automobile body is produced by adopting a manual single sawing mode at present, so that the time consumption is long, the positioning precision is low, the material waste is high, the automation degree is low, and the safety risk is caused.
Disclosure of utility model
The utility model aims to solve the defects of the prior art and provides an automatic fixed-length sawing device.
The utility model adopts the following technical scheme to realize the aim:
The automatic fixed-length sawing device comprises a feeding component, a sawing component, a material taking component and a fixed-length servo component, wherein the fixed-length servo component is positioned on one side of the sawing component, the feeding component is arranged inside the sawing component, and the material taking component is arranged on the fixed-length servo component.
The feeding assembly comprises a mounting bottom plate, a feeding guide rail is arranged on the mounting bottom plate, a feeding sliding block is slidably arranged on the feeding guide rail and connected with a feeding cylinder through a first cylinder joint, the feeding cylinder is fixed on the mounting bottom plate and is provided with a clamping cylinder and a feeding supporting plate, the clamping cylinder is connected with a clamping plate, a supporting template is arranged on the feeding supporting plate, and the supporting template and the clamping plate are correspondingly arranged.
The upper surface of the feeding support plate is symmetrically provided with two feeding guide blocks at the front end of product feeding, a splayed guide groove is formed between the two feeding guide blocks, a sensor fixing seat is arranged on the feeding support plate corresponding to the support template, and a feeding correlation sensor is arranged on the sensor fixing seat.
Quick clamps are arranged on two sides of the upper surface of the mounting bottom plate, and a handle is arranged on one side of the mounting bottom plate.
The sawing assembly comprises a supporting frame, a vertical screw rod and a vertical guide rail are mounted on the supporting frame, the vertical screw rod is connected with a servo motor, a screw seat is mounted on threads of the vertical screw rod, the screw seat is slidably arranged on the vertical guide rail, a vertical mounting frame is fixed on the screw seat, a sawing motor and a rotating shaft are arranged on the vertical mounting frame, an output shaft of the sawing motor and the rotating shaft are in transmission through a toothed belt, the rotating shaft is connected with a saw blade, and a saw notch die is arranged below the saw blade on the supporting frame.
Saw cutting die at lower part of support frame one side is provided with a dust collection protective cover.
And a saw cutting correlation sensor is arranged on one side of the saw cutting die.
The material taking assembly comprises a material taking mounting plate, wherein a movable clamping jaw is rotatably mounted on the material taking mounting plate through a constant-height bolt, the movable clamping jaw is of a Z-shaped structure formed by a first transverse plate, a second transverse plate and an intermediate connecting plate, a fixed clamping jaw is fixed on one side of the first transverse plate of the movable clamping jaw on the material taking mounting plate, a guide block is fixed on one side of the second transverse plate of the movable clamping jaw on the material taking mounting plate, a sliding column is arranged in the guide block in a penetrating manner, the sliding column is connected with a jacking cylinder through a second cylinder connector, the sliding column is in contact with the second transverse plate of the movable clamping jaw, a spring plunger is arranged between the intermediate connecting plate of the movable clamping jaw and the guide block, a positioning cylinder is arranged on the material taking mounting plate, and is connected with a positioning block which is arranged facing the fixed clamping jaw.
The fixed-length servo assembly comprises a driving screw, a guide rail and a conveyor belt which are arranged in parallel, the driving screw is connected with a driving motor, a guide sliding block is fixed on a screw nut of the driving screw, the guide sliding block is arranged on the guide rail in a sliding manner, a connecting plate is arranged on the guide sliding block, the connecting plate is fixed on the conveyor belt, and the material taking assembly is arranged on the connecting plate.
The both sides of conveyer belt are equipped with stock guide and air cock mounting bracket respectively, and a plurality of air cock are installed to the equidistance on the air cock mounting bracket, and the air cock sets up towards the stock guide.
The utility model has the advantages that the automatic production can be realized by using a series of mechanisms and control elements only through one-time feeding, the original material length has no requirement, the material taking and reloading can be automatically judged, the labor operation cost and the raw material waste caused by single-step fixed length are reduced, the safety is high, the utility model is particularly suitable for long sealing strips, the time cost and the labor cost can be greatly saved, the size error is reduced, the material waste is reduced, and the safety risk is reduced.
Drawings
FIG. 1 is a front view of the present utility model;
FIG. 2 is a top view of the present utility model;
FIG. 3 is a schematic view of a feed assembly;
FIG. 4 is a schematic view of a sawing assembly;
FIG. 5 is a schematic structural view of a take-off assembly;
FIG. 6 is a schematic diagram of a fixed length servo assembly;
in the figure, a 1-feeding assembly, a 2-sawing assembly, a 3-material taking assembly and a 4-fixed-length servo assembly are shown;
11-mounting bottom plates, 12-feeding guide rails, 13-feeding sliding blocks, 14-first cylinder joints, 15-feeding cylinders, 16-clamping cylinders, 17-feeding support plates, 18-clamping plates, 19-support templates, 110-feeding guide blocks, 111-sensor fixing seats, 112-feeding correlation sensors, 113-quick clamps and 114-handles;
21-supporting frame, 22-vertical screw rod, 23-vertical guide rail, 24-servo motor, 25-screw seat, 26-vertical mounting frame, 27-sawing motor, 28-rotating shaft, 29-saw blade, 210-sawing cutting die, 211-dust collection protective cover and 212-sawing correlation sensor;
31-a material taking mounting plate, 32-a constant-height bolt, 33-a movable clamping jaw, 34-a fixed clamping jaw, 35-a guide block, 36-a sliding column, 37-a second cylinder joint, 38-a jacking cylinder, 39-a spring plunger, 310-a positioning cylinder and 311-a positioning block;
41-driving screw rods, 42-guiding guide rails, 43-conveying belts, 44-driving motors, 45-guiding sliding blocks, 46-connecting plates, 47-guiding plates, 48-air tap mounting frames and 49-air taps;
the embodiments of the present utility model will be described in detail below with reference to the accompanying drawings.
Detailed Description
The principles and features of the present utility model are described below with reference to the drawings, the illustrated embodiments are provided for illustration only and are not intended to limit the scope of the present utility model. The utility model is more particularly described by way of example in the following paragraphs with reference to the drawings. The advantages and features of the present utility model will become more apparent from the following description. It should be noted that the drawings are in a very simplified form and are all to a non-precise scale, merely for convenience and clarity in aiding in the description of embodiments of the utility model.
It will be understood that when an element is referred to as being "fixed to" another element, it can be directly on the other element or intervening elements may also be present. When a component is considered to be "connected" to another component, it can be directly connected to the other component or intervening components may also be present. When an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used herein in the description of the utility model is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.
The utility model is further illustrated by the following examples in conjunction with the accompanying drawings:
an automatic fixed-length sawing device is shown in fig. 1 and 2, and comprises a feeding component 1, a sawing component 2, a material taking component 3 and a fixed-length servo component 4, wherein the fixed-length servo component 4 is positioned on one side of the sawing component 2, the feeding component 1 is arranged in the sawing component 2 and can be quickly detached, and the material taking component 3 is arranged on the fixed-length servo component 4 and can be detached.
After feeding, the workpiece is held by the feeding assembly 1 to be stable, the sawing assembly 2 moves downwards, and the workpiece is reset after end sawing is carried out. And starting a circulation process, namely feeding the workpiece forwards by a certain distance by the feeding assembly 1, catching the workpiece by the material taking assembly 3, releasing the workpiece by the feeding assembly 1, pulling the workpiece backwards by a certain length by the material taking assembly 3 under the traction of the fixed-length servo assembly 4, clamping the workpiece by the feeding assembly 1 to keep stable, moving the sawing assembly 2 downwards, and resetting the workpiece after sawing. After the sawing of a workpiece of a specified length is completed, the workpiece is blown off to the collecting part, the fixed-length servo assembly 4 is reset, the feeding assembly 1 is reset and grabs the workpiece, and a new cycle is restarted. When the fixed length servo assembly 4 pulls the workpiece back a fixed length, the sensor placed in front of the sawing assembly 2 does not detect the workpiece, the remaining workpiece length is insufficient to saw a finished product, and the scrap is placed in the scrap bin.
The feeding assembly 1, as shown in fig. 3, comprises a mounting base plate 11, a feeding guide rail 12, a feeding slide block 13, a first cylinder joint 14, a feeding cylinder 15, a clamping cylinder 16, a feeding support plate 17, a clamping plate 18, a support template 19, a feeding guide block 110, a sensor fixing seat 111, a feeding correlation sensor 112, a quick clamp 113 and a handle 114.
The feeding device comprises a mounting base plate 11, a feeding guide rail 12, a feeding slide block 13, a feeding cylinder 15, a clamping cylinder 16, a feeding support plate 17, a clamping plate 18, a supporting plate 19, a handle 114 and a quick clamp 113, wherein the feeding guide rail 12 is arranged on the mounting base plate 11, the feeding slide block 13 is slidably arranged on the feeding guide rail 12, the feeding cylinder 15 is connected with the feeding slide block 13 through a first cylinder joint 14, the feeding cylinder 15 is fixed on the mounting base plate 11, the clamping cylinder 16 is connected with the clamping plate 18, the supporting plate 19 is arranged on the feeding support plate 17, the supporting plate 19 and the clamping plate 18 are correspondingly arranged, two feeding guide blocks 110 are symmetrically arranged on the upper surface of the feeding support plate 17 at the front end of product feeding, a splayed guide groove is formed between the two feeding guide blocks 110, a sensor fixing seat 111 is arranged on the feeding support plate 17 and corresponds to the supporting plate 19, a feeding correlation sensor 112 is arranged on the sensor fixing seat 111, a quick clamp 113 is arranged on two sides of the upper surface of the mounting base plate 11, and a handle 114 is arranged on one side of the mounting base plate 11.
The sealing element product is fed from the position between two feeding guide blocks 110, a clamping plate 18 moves along with a clamping air cylinder 16 to clamp and loosen materials, the product is clamped by the clamping plate 18 and a supporting plate 19, the clamping air cylinder 16 is arranged on a feeding sliding block 13 and moves along with the feeding sliding block 13, the feeding sliding block 13 is arranged on a feeding guide rail 12 and is connected with a feeding air cylinder 15 through a first air cylinder joint 14, the feeding air cylinder 15 is fixed on a mounting base plate 11, and the whole feeding assembly 1 is arranged on a sawing assembly 2 through a quick clamp 113.
The sawing assembly 2 is shown in fig. 4 and comprises a supporting frame 21, a vertical screw 22, a vertical guide rail 23, a servo motor 24, a screw seat 25, a vertical mounting frame 26, a sawing motor 27, a rotating shaft 28, a saw blade 29, a sawing cut die 210, a dust collection protective cover 211 and a sawing correlation sensor 212.
Install vertical lead screw 22 and vertical guide rail 23 on the support frame 21, vertical lead screw 22 is connected with servo motor 24, the screw seat 25 is installed to the screw thread of vertical lead screw 22, screw seat 25 slides and sets up on vertical guide rail 23, be fixed with vertical mounting bracket 26 on the screw seat 25, be equipped with saw cut motor 27 on the vertical mounting bracket 26, axis of rotation 28, saw cut motor 27's output shaft passes through toothed belt drive with axis of rotation 28, axis of rotation 28 is connected with saw bit 29, be equipped with saw cut mould 210 in saw bit 29 below on the support frame 21, the support frame 21 lower part is equipped with dust absorption protection casing 211 in saw cut mould 210 one side, saw cut mould 210 one side is installed and is saw cut correlation sensor 212.
The sawing motor 27 drives the saw blade 29 to rotate, the servo motor 24 controls the sawing motor 27 and the saw blade 29 to ascend and descend through the driving coupler and the vertical screw rod 22 so as to realize sawing of products, the dust collection protective cover 211 plays a role in protecting workers and collecting saw dust and smoke dust, and when the sawing correlation sensor 212 cannot detect workpieces, the length of the residual workpieces is insufficient for sawing out a finished product, and at the moment, waste materials are put into a waste box.
The material taking assembly 3 is shown in fig. 5, and comprises a material taking mounting plate 31, a constant-height bolt 32, a movable clamping jaw 33, a fixed clamping jaw 34, a guide block 35, a sliding column 36, a second cylinder joint 37, a jacking cylinder 38, a spring plunger 39, a positioning cylinder 310 and a positioning block 311.
The material taking mounting plate 31 is rotatably provided with a movable clamping jaw 33 through a contour bolt 32, the movable clamping jaw 33 is of a Z-shaped structure composed of a first transverse plate, a second transverse plate and an intermediate connecting plate, a fixed clamping jaw 34 is fixed on one side of the first transverse plate of the movable clamping jaw 33 on the material taking mounting plate 31, a guide block 35 is fixed on one side of the second transverse plate of the movable clamping jaw 33 on the material taking mounting plate 31, a sliding column 36 penetrates through the guide block 35, the sliding column 36 is connected with a jacking cylinder 38 through a second cylinder connector 37, the sliding column 36 is in contact with the second transverse plate of the movable clamping jaw 33, a spring plunger 39 is arranged between the intermediate connecting plate of the movable clamping jaw 33 and the guide block 35, a positioning cylinder 310 is arranged on the material taking mounting plate 31, and the positioning cylinder 310 is connected with a positioning block 311 which is arranged facing the fixed clamping jaw 34.
When the positioning cylinder 310 drives the positioning block 311 to extend, the positioning cylinder is used for feeding and positioning the sealing element product. The jacking cylinder 38 drives the sliding column 36 to extend and retract, the sliding column is used for driving the movable clamping jaw 33 to rotate with the equal-height bolt 32 as a rotation point to clamp the sealing element product, the spring plunger 39 is used for driving the movable clamping jaw 33 to rebound reversely with the equal-height bolt 32 as the rotation point, and the sealing element product is released when the jacking cylinder 38 is retracted.
The fixed-length servo assembly 4 is shown in fig. 6, and comprises a driving screw 41, a guide rail 42, a conveyor belt 43, a driving motor 44, a guide sliding block 45, a connecting plate 46, a guide plate 47, an air tap mounting frame 48 and an air tap 49 which are arranged in parallel.
The driving screw 41 is connected with a driving motor 44, a guide slide block 45 is fixed on a screw nut of the driving screw 41, the guide slide block 45 is arranged on the guide rail 42 in a sliding mode, a connecting plate 46 is arranged on the guide slide block 45, the connecting plate 46 is fixed on the conveying belt 43, the material taking assembly 3 is arranged on the connecting plate 46, a guide plate 47 and an air nozzle mounting frame 48 are respectively arranged on two sides of the conveying belt 43, a plurality of air nozzles 49 are arranged on the air nozzle mounting frame 48 at equal intervals, and the air nozzles 49 are arranged facing the guide plate 47.
The material taking assembly 3 is fixed on a connecting plate 46, and the driving motor 44 drives the driving screw 41 to move so as to control the material taking assembly 3 to take and reset. Because the driving motor 44 can drive the material taking gradually 3 to stop at any position, the material length of the product can be controlled to be any length within a certain range. The conveyor 43 supports the product and the air tap 49 blows the sawed product onto the guide plate 47 and finally into the bin.
The utility model uses a series of mechanisms and control elements to realize automatic production by feeding once, has no requirement on the original material length, can automatically judge when to take materials and reload materials, reduces the labor operation cost and the raw material waste caused by single-step fixed length, has high safety, is particularly suitable for long sealing strips, can greatly save the time cost and the labor cost, reduces the size error, reduces the material waste and reduces the safety risk.
When the sawing assembly 2 is changed to a punching assembly, the middle cutting structure is considered to be within the protection scope of the utility model.
It is contemplated that the changing of the drive motor 44 drive to cylinder drive or manual drive in the fixed length servo assembly 4 is within the scope of the present utility model.
Changes in the cross-section of the product, either complex or simple, or in the composition of the materials, are considered to be within the scope of the utility model.
While the utility model has been described above with reference to the accompanying drawings, it will be apparent that the utility model is not limited to the above embodiments, but is intended to cover various modifications, either made by the method concepts and technical solutions of the utility model, or applied directly to other applications without modification, within the scope of the utility model.
Claims (10)
1. The automatic fixed-length sawing device is characterized by comprising a feeding component (1), a sawing component (2), a material taking component (3) and a fixed-length servo component (4), wherein the fixed-length servo component (4) is positioned on one side of the sawing component (2), the feeding component (1) is arranged inside the sawing component (2), and the material taking component (3) is arranged on the fixed-length servo component (4).
2. The automatic fixed-length sawing device according to claim 1, characterized in that the feeding assembly (1) comprises a mounting base plate (11), a feeding guide rail (12) is arranged on the mounting base plate (11), a feeding sliding block (13) is slidably arranged on the feeding guide rail (12), the feeding sliding block (13) is connected with a feeding air cylinder (15) through a first air cylinder joint (14), the feeding air cylinder (15) is fixed on the mounting base plate (11), a clamping air cylinder (16) and a feeding support plate (17) are arranged on the feeding sliding block (13), the clamping air cylinder (16) is connected with a clamping plate (18), a supporting template (19) is arranged on the feeding support plate (17), and the supporting template (19) is correspondingly arranged with the clamping plate (18).
3. The automatic fixed-length sawing device according to claim 2 is characterized in that two feeding guide blocks (110) are symmetrically arranged on the upper surface of the feeding support plate (17) at the front end of product feeding, a splayed guide groove is formed between the two feeding guide blocks (110), a sensor fixing seat (111) is arranged on the feeding support plate (17) corresponding to the support template (19), and a feeding correlation sensor (112) is arranged on the sensor fixing seat (111).
4. An automatic fixed-length sawing device according to claim 3, characterized in that the upper surface of the mounting base plate (11) is provided with quick clamps (113) on both sides, and the mounting base plate (11) is provided with a handle (114) on one side.
5. The automatic fixed-length sawing device according to claim 1, characterized in that the sawing assembly (2) comprises a supporting frame (21), a vertical screw rod (22) and a vertical guide rail (23) are installed on the supporting frame (21), the vertical screw rod (22) is connected with a servo motor (24), a screw seat (25) is installed on the screw thread of the vertical screw rod (22), the screw seat (25) is slidably arranged on the vertical guide rail (23), a vertical installation frame (26) is fixed on the screw seat (25), a sawing motor (27) and a rotating shaft (28) are arranged on the vertical installation frame (26), an output shaft of the sawing motor (27) and the rotating shaft (28) are driven through a toothed belt, the rotating shaft (28) is connected with a saw blade (29), and a saw notch die (210) is arranged below the saw blade (29) on the supporting frame (21).
6. An automatic length-fixing sawing device according to claim 5, characterized in that the lower part of the support frame (21) is provided with a dust-absorbing protective cover (211) at one side of the sawing die (210).
7. An automatic length-fixing sawing device according to claim 6, characterized in that a sawing correlation sensor (212) is mounted on one side of the sawing die (210).
8. The automatic fixed-length sawing device according to claim 1, wherein the material taking assembly (3) comprises a material taking mounting plate (31), a movable clamping jaw (33) is rotatably mounted on the material taking mounting plate (31) through a constant-height bolt (32), the movable clamping jaw (33) is of a Z-shaped structure consisting of a first transverse plate, a second transverse plate and an intermediate connecting plate, a fixed clamping jaw (34) is fixed on one side of the first transverse plate of the movable clamping jaw (33) on the material taking mounting plate (31), a guide block (35) is fixed on one side of the second transverse plate of the movable clamping jaw (33) on the material taking mounting plate (31), a sliding column (36) is arranged in the guide block (35) in a penetrating manner, the sliding column (36) is connected with a pushing cylinder (38) through a second cylinder joint (37), the sliding column (36) is in contact with the second transverse plate of the movable clamping jaw (33), a spring plunger (39) is arranged between the intermediate connecting plate of the movable clamping jaw (33) and the guide block (35), a positioning cylinder (310) is arranged on the material taking mounting plate (31), and the positioning cylinder (310) is connected with a positioning block (311) to face the fixed clamping jaw (34).
9. The automatic fixed-length sawing device according to claim 1, wherein the fixed-length servo assembly (4) comprises a driving screw (41), a guide rail (42) and a conveyor belt (43) which are installed in parallel, the driving screw (41) is connected with a driving motor (44), a guide slide block (45) is fixed on a screw nut of the driving screw (41), the guide slide block (45) is arranged on the guide rail (42) in a sliding manner, a connecting plate (46) is installed on the guide slide block (45), the connecting plate (46) is fixed on the conveyor belt (43), and the material taking assembly (3) is installed on the connecting plate (46).
10. An automatic fixed-length sawing device according to claim 9, characterized in that both sides of the conveyor belt (43) are respectively provided with a material guiding plate (47) and an air nozzle mounting frame (48), a plurality of air nozzles (49) are equidistantly arranged on the air nozzle mounting frame (48), and the air nozzles (49) are arranged facing the material guiding plate (47).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423218547.7U CN223604468U (en) | 2024-12-26 | 2024-12-26 | An automatic fixed-length sawing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423218547.7U CN223604468U (en) | 2024-12-26 | 2024-12-26 | An automatic fixed-length sawing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223604468U true CN223604468U (en) | 2025-11-28 |
Family
ID=97792355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423218547.7U Active CN223604468U (en) | 2024-12-26 | 2024-12-26 | An automatic fixed-length sawing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223604468U (en) |
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2024
- 2024-12-26 CN CN202423218547.7U patent/CN223604468U/en active Active
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