Large-caliber rubber hose forming die
Technical Field
The utility model belongs to the technical field of rubber hose manufacturing, and particularly relates to a large-caliber rubber hose forming die.
Background
The rubber hose can be produced by a hard core method, particularly a large-caliber rubber hose, wherein a stainless steel tube tire is needed in the production process of the hard core method, the general stainless steel tube tire consists of a tire core with one end sealed and the other end provided with internal threads and a connector with external threads, the tire core 20 and the connector 30 are connected through threads to form a tube tire with an integrated structure, as shown in figure 1, a rubber sheet and water cloth are sequentially wound on the tire, vulcanization is carried out, the water cloth is removed after the vulcanization is finished, the core is removed, the formed rubber hose is obtained, in the core removing operation, the connector is generally rotated and pulled out, an air tube is inserted into the end part of the rubber hose, the end part of the rubber hose is connected with the end part of a guide tube in an airtight manner by using a steel wire or a clamp, compressed air is introduced into the rubber hose through the air tube, after the tire core is filled, the compressed air enters between the rubber hose and the tire core, the rubber hose is radially expanded, and the rubber hose is separated from each other, and a tire body is pulled out from the other end by a tractor, so that the core removing operation can be completed. In addition, the tire core of the tube tire is a hollow tube, and the tire core is filled with compressed air firstly and then enters between the rubber hose and the tire core, so that a large amount of compressed air is wasted, and energy waste is caused.
Disclosure of utility model
In order to solve the technical problems, the utility model provides a large-caliber rubber hose forming die.
The large-caliber rubber hose forming die comprises a tire core, wherein the tire core is of a hollow tubular structure with two sealed ends, one end of the tire core is provided with external threads and is in threaded connection with a connector, the internal threads at the end part of the connector are in threaded connection with the tire core, and the tube wall of the internal threads is an annular inserting part.
The outer diameter of the annular inserting part is larger than the outer diameter of the tire core.
The annular inserting part extends out of the internal thread to form an inserting ring, and the end part of the inserting ring is in a groove shape.
Compared with the prior art, the tire core is of a hollow tubular structure with two sealed ends, so that compressed air does not need to enter the tire core, the compressed air can directly act between the tire core wall and the rubber hose, the compressed air is saved, energy and materials are saved, one end of the tire core is provided with external threads and is fixedly connected with a connector with internal threads, the tire core is fixedly connected with the connector through threads to form a tube tire, after the rubber sheet is vulcanized to form the rubber hose, no gap exists between the rubber hose and the tube tire, and because the end part of the tire core is provided with the external threads, the connector is the internal threads, after the connector is removed, the gap exists between the end part of the tire core and the rubber hose, and a reserved space is reserved, so that the compressed air can be more easily rushed into the space between the tire core and the rubber hose, and the rubber hose are separated from each other.
Drawings
Fig. 1 is a schematic view of a prior art tube tire.
FIG. 2 is a schematic view of the tube of the present utility model.
Fig. 3 is a schematic structural view of a tube according to another embodiment of the present utility model.
Fig. 4 is an enlarged view at a in fig. 3.
Fig. 5 is an exploded view of the tube of the present utility model.
FIG. 6 is a schematic view of the structure of the rubber hose and the tire core when the connector is removed.
Fig. 7 is an enlarged view at B in fig. 6.
Wherein, the tube tyre 1, the connecting block 11, the tyre core 2, the connector 3, the plug-in part 31, the plug-in ring 32, the rubber hose 4, the rubber hose end 41 and the gap 5.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings.
Referring to fig. 2-7, a large-caliber rubber hose forming die comprises a tire core 2, wherein the tire core 2 is of a hollow tubular structure with two sealed ends, the two ends of the tire core are sealed, compressed air does not need to enter the tire core, and can directly act between a tire core wall and a rubber hose, so that the compressed air is saved, energy and materials are saved, one end of the tire core 2 is provided with an external thread and is in threaded connection with a connector 3, an internal thread at the end part of the connector 3 is in threaded connection with the tire core 2, and the wall of the internal thread is an annular inserting part 31. The connector 3 is in threaded connection with the tire core 2, the rubber sheet and the water cloth are tightly wound along the outer surface of the tube tire sequentially, after vulcanization, the rubber sheet forms a rubber hose, no gap is formed between the rubber hose and the tube tire 1, after the water cloth and the connector 3 are removed, the connector 3 is an internal thread because the end part of the tire core is arranged into an external thread, and after the connector is removed, the gap is formed between the end part of the tire core and the rubber hose, and a reserved space is reserved, so that compressed air is easier to rush into the space between the tire core and the rubber hose, and the two are separated from each other.
As shown in fig. 2 to 5, the outer diameter of the annular insertion portion 31 is larger than the outer diameter of the tire core 2, so that the gap is larger.
In another embodiment, as shown in fig. 3, 4 and 5, the annular insertion portion 31 extends out of the internal thread to form an insertion ring 32, and an end portion of the insertion ring 32 has a groove shape. After the tire core 2 is in threaded connection with the connector 3, the plug ring 32 is positioned on the outer surface of the tire core 2 to cover the tire core 2, rubber sheets and water cloth are wound on the tube tire, the rubber hose 4 is covered on the outer surface of the annular plug part 31 at the connection position of the tire core 2 and the connector 3, the rubber hose is formed after vulcanization, the inner surface of the rubber hose 4 is in a step shape at the contact position of the tire core 2 and the plug ring 32, after the connector 3 is removed, as shown in fig. 6 and 7, a gap 5 is formed between the rubber hose 4 and the tire core 2, and compressed air directly enters the gap 5 after being introduced, so that the compressed air is more easily rushed into the space between the tire core and the rubber hose to separate the rubber hose from each other, and the working efficiency is improved.
The working process of the utility model comprises the following steps:
the tire core 2 and the connector 3 are connected through threads to form a tire tube 1, the internal threads at the end part of the connector are connected with the tire core through threads, the tube wall of the internal threads is an annular inserting part 31, the annular inserting part 31 extends out of the internal threads to form an inserting ring 32, the end part of the inserting ring 32 is in a groove shape, the inserting ring 32 covers the outer surface of the tire core 2, a rubber sheet and water cloth are sequentially wound on the surface of the tire tube 1, the water cloth is removed after vulcanization, the rubber sheet is integrated into a rubber hose 4, the inner surface of the rubber hose 4 is in a step shape, the connector 3 is unscrewed, a gap 5 is formed between the tire core 2 and the rubber hose 4, an inflation tube is inserted into the end part of the rubber hose, the end part of the rubber hose and the end part of the inflation tube are connected in an airtight manner by using steel wires or hoops, compressed air enters the gap 5 through the inflation tube, and is filled between the tire core 2 and the rubber hose 4, the rubber hose 4 is radially expanded by compressed air, the tire core 2 and the rubber hose 4 are separated from each other, and the tire core is pulled out from the other end by a tractor, and the core removal can be completed.
According to the utility model, the tire core is provided with the hollow tubular structure with the two sealed ends, so that compressed air does not need to enter the tire core, and the compressed air can directly act between the tire core wall and the rubber hose, thereby saving compressed air, energy and materials; one end of the tire core is provided with an external thread, and is fixedly connected with a connector with an internal thread, the tire core and the connector are in threaded fastening connection to form a tube tire, after the rubber sheet is vulcanized to form a rubber hose, no gap exists between the rubber hose and the tube tire, as the end part of the tire core is provided with the external thread, the connector is provided with the internal thread, after the connector is removed, the gap exists between the end part of the tire core and the rubber hose, and a reserved space is reserved, so that compressed air can be more easily rushed into the space between the tire core and the rubber hose, and is separated from each other.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several changes and modifications can be made without departing from the general inventive concept, and these should also be regarded as the scope of the utility model.