Copper pipe stick alignment locating component
Technical Field
The utility model relates to the field of straightening equipment, in particular to a copper pipe rod straightening and positioning assembly.
Background
The straightening of copper pipe and bar is an important processing technology, and aims to eliminate the deformation such as bending, twisting and the like generated in the production, transportation or processing process, so that the copper pipe and bar meets the requirement of specified straightness. The common pressure straightener mainly comprises a machine body, a workbench, a pressure head, a power system and the like. The working principle is that the pressure is applied to the copper pipe and the copper bar through the pressure head, so that straightening is realized.
In the current production process, we find that long positioning wires are usually required to be arranged on two sides of a pressure head for positioning and supporting a relatively long copper pipe copper rod, so that the copper pipe copper rod is prevented from deviating and is prevented from being bent by gravity.
However, this method has a great problem. Firstly, the positioning lines increase the complexity of the equipment, which increases the manufacturing and maintenance costs of the equipment, and secondly, the positioning lines may wear or be damaged, which reduces the accuracy of the straightening and even affects the normal operation of the equipment.
Disclosure of utility model
In view of the foregoing, it is an object of the present utility model to address the problems of the prior art and to provide a copper rod straightening and positioning assembly.
The copper pipe stick straightening and positioning assembly comprises a left moving frame and a right moving frame which are identical in structure and symmetrically arranged, wherein the left moving frame and the right moving frame both comprise a machine base which is fixedly arranged, a moving seat which is in linear sliding fit is arranged on the machine base, two roller seats which are arranged at intervals are arranged on the moving seat, two lifting carrier rollers are arranged between the two roller seats, and a pressing roller which can press downwards in the direction of a rotating carrier roller is arranged on one of the roller seats.
Further, a linear rack is arranged on the machine base, and a driving gear matched with the linear rack and a first servo motor are arranged on the moving base.
Further, a carrier roller base which is matched with the two carrier roller bases in a vertical sliding way is arranged between the two carrier roller bases, and the carrier roller is rotatably arranged on the carrier roller base.
Further, driven teeth are arranged at the end parts of shafts of the two carrier rollers, a transmission gear is arranged between the two driven gears, and a driving gear matched with the transmission gear and a second servo motor are arranged in a carrier roller base.
Further, a first hydraulic cylinder for driving the carrier roller base to lift is arranged below the carrier roller base.
Further, a swing arm and a second hydraulic cylinder for driving the swing arm to rotate downwards towards two carrier rollers are arranged on the carrier roller seat for the press roller, and the press roller is rotatably arranged at the end part of the swing arm.
The support roller has the beneficial effects that the support roller can move, when the support roller works, the long copper pipe copper bar to be straightened is placed on the left moving frame, one end of the copper pipe copper bar is ensured to be positioned under the pressure head, then the copper pipe copper bar is gradually transferred to the right moving frame along with the straightening of a part of the copper pipe copper bar, and in the process, the left moving frame and the right moving frame can adjust the supporting position according to the distance of the copper pipe copper bar extending out of two sides of the pressure head, so that the copper pipe copper bar is prevented from being bent by gravity. Through the movement of the carrier roller, dynamic support can be formed, so that support on different positions can be realized according to the specific conditions of the copper pipe and the copper rod, and the whole straightening process is adapted to the change.
Drawings
FIG. 1 is a schematic view of the present application mated with a press;
FIG. 2 is a schematic view of a left moving frame according to the present application;
fig. 3 and fig. 4 are schematic structural views of a part of the structure according to the present application at different viewing angles;
fig. 5 is a schematic view of an assembly structure of the carrier roller;
The device comprises a left moving frame 1, a right moving frame 2, a machine base 3, a moving seat 4, a roller seat 5, a carrier roller 6, a compression roller 7, a linear rack 8, a driving gear 9, a first servo motor 10, a carrier roller base 11, a driven gear 12, a transmission gear 13, a driving gear 14, a second servo motor 15, a first hydraulic cylinder 16, a swing arm 17 and a second hydraulic cylinder 18.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to the copper pipe stick straightening locating component shown in figures 1 to 5, the copper pipe stick straightening locating component comprises a left moving frame 1 and a right moving frame 2 which are identical in structure and symmetrically arranged, each copper pipe stick straightening locating component comprises a base 3 which is fixedly arranged, a moving seat 4 which is in linear sliding fit is arranged on the base 3, two roller seats 5 which are arranged at intervals are arranged on the moving seat 4, two lifting carrier rollers 6 are arranged between the two roller seats 5, and a pressing roller 7 which can press downwards in the direction of the rotating carrier roller 6 is arranged on one of the roller seats 5.
The main innovation of the utility model is that the idler 6 is movable. When the copper pipe straightening device works, a long copper pipe copper rod to be straightened is placed on the left moving frame 1, one end of the copper pipe copper rod is guaranteed to be located under a pressure head, then the copper pipe copper rod is gradually transferred to the right moving frame 2 along with the straightening of a part of the copper pipe copper rod, and in the process, the left moving frame 1 and the right moving frame 2 can adjust the supporting positions according to the distance that the copper pipe copper rod extends out of two sides of the pressure head, so that the copper pipe copper rod is prevented from being bent by gravity.
In the design, dynamic support can be formed through the movement of the carrier roller 6, so that support at different positions can be realized according to specific conditions of copper pipe and copper bar, and the whole straightening process is adapted to the change.
In this embodiment, in order to ensure that the movement of the movable base 4 is accurate and stable, the base 3 is provided with a linear rack 8. The setting of the linear rack 8 can enable the movement of the movable seat 4 to be more accurate, so that the position and the direction of the copper pipe and the copper bar can be ensured to be accurate all the time in the straightening process. Meanwhile, the driving gear 9 and the first servo motor 10 which are matched with the linear rack 8 are arranged on the movable seat 4, and the arrangement of the driving gear 9 and the first servo motor 10 can ensure that the movement of the movable seat 4 is accurate and quick, so that the straightening quality is further improved.
In this embodiment, a carrier roller base 11 in sliding fit with the two carrier roller bases 5 is provided between the two carrier roller bases, and the carrier roller 6 is rotatably mounted on the carrier roller base 11. Said pair is very good. In the design, the carrier roller base 11 is an important part for supporting and fixing the carrier roller 6, and the carrier roller base 11 can enable the carrier roller 6 to slide up and down in the straightening process, so that the design can provide a larger straightening range and can adapt to copper pipe copper bars with various specifications.
In this embodiment, a first hydraulic cylinder 16 is disposed below the carrier roller base 11, and is mainly used to drive the carrier roller base 11 to move up and down. The design of the hydraulic cylinder can enable the carrier roller base 11 to be accurately controlled in the vertical direction, and the hydraulic cylinder is selected instead of the air cylinder and the like, mainly because the weight bearing capacity of the hydraulic cylinder is stronger. Can effectively resist various forces and pressures generated in the straightening process of the carrier roller 6 and ensure the safe operation of the carrier roller base 11.
In this embodiment, driven teeth 12 are mounted at the ends of the shafts of the two carrier rollers 6, a transmission gear 13 is mounted between the two driven teeth 12, and a driving gear 14 and a second servo motor 15 which are matched with the transmission gear 13 are mounted in the carrier roller base 11. The design is mainly that
The carrier roller 6 can synchronously rotate left and right in the straightening process, so that the copper pipe and the copper rod can be driven to rotate, more straightening angles are provided, and more complicated straightening requirements can be met.
In this embodiment, the press roller 7 is provided with a swing arm 17 and a second hydraulic cylinder 18 that drives the swing arm 17 to rotate and press down towards the two carrier rollers 6 on the carrier roller seat 5, and the press roller 7 is rotatably installed at the end of the swing arm 17. The design function is to enable the press roller 7 to rotate around the center point of the press roller under the drive of the swing arm 17, then press the press roller on the copper pipe bar to position the copper pipe bar, and prevent deviation in the correction process.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.