CN223571445U - Surface cleaning mechanism for gasket - Google Patents

Abstract

The application discloses a surface cleaning mechanism for a gasket, which belongs to the technical field of gasket manufacture and comprises a supporting base, wherein a servo motor is fixedly arranged in the supporting base, a rotating shaft is fixedly arranged at the output end of the servo motor, a cleaning seat is fixedly arranged at the top end of the rotating shaft, a guide mechanism is arranged at the bottom of the cleaning seat, a clamping mechanism is arranged in the cleaning seat, a cleaning mechanism is arranged at one side of the rotating shaft in the supporting base, the cleaning mechanism comprises a water tank, the water tank is fixedly arranged in the supporting base, a water pump is fixedly arranged in the water tank, a delivery pipe is fixedly arranged at the water outlet end of the water pump, an annular pipe is fixedly arranged at one end of the delivery pipe far away from the water pump, and a plurality of groups of high-pressure spray heads are fixedly arranged at the bottom of the annular pipe.

Description

Surface cleaning mechanism for gasket

Technical Field

The application relates to the technical field of gasket manufacturing, in particular to a surface cleaning mechanism for a gasket.

Background

Currently, in the gasket manufacturing industry, surface treatment of the gasket is a very important process, and in order to ensure performance stability and appearance quality of the gasket, it is generally required to remove metal scraps or other impurities generated during the processing process of the gasket, and currently, manual brushing or simple semi-automatic cleaning equipment is generally adopted in the industry.

The existing manual or semi-automatic cleaning means have the common phenomenon of low efficiency, on one hand, the manual operation is greatly influenced by personal skill difference, so that larger quality fluctuation possibly exists among different batches of products, and on the other hand, the semi-automatic equipment can improve the working efficiency to a certain extent, but can not thoroughly remove dirt at certain difficult-to-reach parts due to lack of an accurate control mechanism, so that the stable production standard is difficult to maintain even in the same factory due to incapability of realizing a completely standardized operation flow, and the working progress of the subsequent assembly links and the overall performance of finished products are seriously influenced.

To this end, the present application provides a surface cleaning mechanism for washers.

Disclosure of utility model

Aiming at the defects of the prior art, the application provides a surface cleaning mechanism for a gasket, which overcomes the defects of the prior art and aims to solve the problems that the prior manual or semi-automatic cleaning means have low efficiency, on one hand, the manual operation is greatly influenced by personal skill difference, so that larger quality fluctuation possibly exists among different batches of products, and on the other hand, the semi-automatic equipment can improve the working efficiency to a certain extent, but can not thoroughly remove dirt at certain difficult-to-reach parts due to lack of an accurate control mechanism, so that the problem that the working progress of the subsequent assembly links and the integral performance of the finished product are seriously influenced because the completely standardized operation flow cannot be realized, and the stable production standard is difficult to maintain even in the same factory.

The surface cleaning mechanism for the gasket comprises a supporting base, wherein a servo motor is fixedly arranged in the supporting base, a rotating shaft is fixedly arranged at the output end of the servo motor, a cleaning seat is fixedly arranged at the top end of the rotating shaft, a guide mechanism is arranged at the bottom of the cleaning seat, a clamping mechanism is arranged in the cleaning seat, a cleaning mechanism is arranged on one side of the rotating shaft in the supporting base, the cleaning mechanism comprises a water tank, the water tank is fixedly arranged in the supporting base, a water pump is fixedly arranged in the water tank, a conveying pipe is fixedly arranged at the water outlet end of the water pump, an annular pipe is fixedly arranged at one end of the conveying pipe, which is far away from the water pump, a plurality of groups of high-pressure spray heads are fixedly arranged at the bottom of the annular pipe, a high-pressure air flow generator is fixedly arranged at one side of the cleaning seat, a gas outlet end of the high-pressure air flow generator is fixedly provided with a gas pipe, one end of the gas pipe, which is far from the high-pressure air flow generator, a gas injection head is fixedly arranged at one end of the gas injection head, and the gas injection head is arranged at the inner ring pipe.

Through adopting above-mentioned technical scheme, firstly, will wait to clean the packing ring and place in the washing seat, carry out the centre gripping to it through fixture, then start servo motor, servo motor's model is MSF-JR, servo motor can accurate control washing seat and packing ring are according to the rotation of settlement speed, simultaneously, the water pump is after the pressurization of the clean solution that is prepared in to the water tank, spout from the high-pressure shower nozzle of annular pipe bottom through the conveyer pipe, cover the packing ring surface area on the whole circumferencial direction, simultaneously, start high-pressure air flow generator, high-pressure air flow generator's model is IR-75, high-pressure air that the power that high-pressure air flow generator supplied forms passes the annular pipe, form powerful impact force, help the liquid infiltration to wash away in the fine gap and clean the attachment, after accomplishing this series of actions, reuse surplus moisture is weathered fast, thereby both improved the cleaning effect, and work efficiency is improved, help realizing standardized operation flow, be favorable to maintaining stable production standard in the mill.

As a preferable technical scheme of the application, the clamping mechanism comprises two groups of rod bodies, the two groups of rod bodies are fixedly arranged on the inner wall of the cleaning seat, the two groups of rod bodies are oppositely arranged, an extension rod is arranged at one end of the rod body, which is far away from the cleaning seat, two groups of springs are arranged at one end of the extension rod, which is far away from the rod body, clamping blocks are fixedly arranged at one ends, which are far away from the extension rod, of the two groups of springs, and clamping grooves are formed in opposite surfaces of the two groups of clamping blocks.

Through adopting above-mentioned technical scheme, will wait to clean the packing ring and place between two sets of grip blocks, card is in two sets of grip grooves department, and the grip block can carry out the position control under the elastic action of spring simultaneously, at the in-process of two sets of grip blocks to the packing ring centre gripping, the grip block can be better carry out the centre gripping to the packing ring under the elastic action of spring.

As a preferable technical scheme of the application, the guide mechanism comprises an annular guide rail which is fixedly arranged at the top end of the supporting base, the sliding end of the annular guide rail is connected with two groups of guide blocks in a sliding manner, and the top ends of the two groups of guide blocks are fixedly arranged at the bottom end of the cleaning base.

Through adopting above-mentioned technical scheme, drive the sliding end rotation of guide block at annular guide rail at pivoted in-process through wasing the seat, the guide block can play the guide effect to wasing the seat when rotating simultaneously, has improved the guidance quality when wasing the seat rotation and to wasing the supporting effect of seat.

As a preferable technical scheme of the application, vibrators are fixedly arranged on opposite surfaces of the two groups of clamping blocks.

Through adopting above-mentioned technical scheme, through two sets of grip blocks at the in-process to the packing ring centre gripping, the vibrator vibrates, has strengthened the decontamination effect to the packing ring greatly.

As a preferable technical scheme of the application, two groups of adjusting holes are formed in the rod body, a screw is connected with the inner thread of the extension rod, the screw is matched with the adjusting holes, and one end of the rod body is connected with the inner part of the extension rod in a sliding manner.

Through adopting above-mentioned technical scheme, through the rotation take down the screw rod, slide the position of extension rod on the body of rod, make the screw rod install in different adjustment hole departments and fix the extension rod, be favorable to carrying out the centre gripping to the packing ring that does not inform.

As a preferable technical scheme of the application, the top end of the water tank is fixedly provided with a liquid adding pipe, and the outer surface of the water tank is fixedly provided with a liquid level observation window.

Through adopting above-mentioned technical scheme, be convenient for through the liquid feeding pipe to the clean solution of the good replenishment allotment in the water tank, be convenient for look over the clean solution surplus of water tank through the liquid level observation window, be convenient for in time supplement.

As a preferable technical scheme of the application, a telescopic guide rod is arranged in the spring, one side of the telescopic guide rod is arranged on the side wall of the extension rod, and a telescopic end of the telescopic guide rod is arranged on the side wall of the clamping block.

Through adopting above-mentioned technical scheme, play the guide effect to the spring through flexible guide bar, reduce the spring and appear turning round the possibility of damage, improved the life of spring.

As a preferable technical scheme of the application, a drain pipe is fixedly arranged on one side of the cleaning seat.

Through adopting above-mentioned technical scheme, be convenient for discharge the clean waste liquid of cleaning seat inside through the drain pipe, the practicality when having improved the use.

The application has the beneficial effects that:

1. Firstly, a gasket to be cleaned is placed in a cleaning seat, the gasket to be cleaned is clamped through a clamping mechanism, then a servo motor is started, the type of the servo motor is MSF-JR, the servo motor can accurately control the cleaning seat and the gasket to rotate according to a set speed, meanwhile, after the water pump pressurizes a blended cleaning solution in a water tank, the cleaning solution is sprayed out of a high-pressure spray nozzle at the bottom of an annular pipe through a conveying pipe to cover the surface area of the gasket in the whole circumferential direction, meanwhile, a high-pressure air flow generator is started, the type of the high-pressure air flow generator is IR-75, high-pressure air formed by power supplied by the high-pressure air flow generator passes through the annular pipe to form strong impact force, liquid is helped to permeate into a fine gap and clean attachments, and surplus moisture is quickly dried by utilizing the residual pressure after the series of actions are completed, so that the cleaning effect is improved, the working efficiency is improved, the standardized operation flow is facilitated, and stable production standards are maintained in a factory.

2. The washer to be cleaned is placed between the two groups of clamping blocks, clamped at the two groups of clamping grooves, and meanwhile the clamping blocks can be used for adjusting positions under the elastic action of the springs, and the clamping blocks can be used for better clamping the washer under the elastic action of the springs in the process of clamping the washer by the two groups of clamping blocks.

Drawings

FIG. 1 is a schematic diagram of the front structure of the present application;

FIG. 2 is a schematic view of the internal structure of the present application;

FIG. 3 is a schematic view of a part of the structure of the present application;

Fig. 4 is a schematic structural view of a clamping mechanism according to the present application.

The device comprises a supporting base, a servo motor, a rotating shaft, a cleaning seat, a clamping mechanism, a rod body, a 502, an extension rod, a 503, a spring, a clamping block, a 505, a clamping groove, a 6, an adjusting hole, a 7, a screw, an 8, a vibrator, a 9, a telescopic guide rod, a 10, a cleaning mechanism, a 1001, a water tank, a 1002, a water pump, a 1003, a conveying pipe, a 1004, an annular pipe, a 1005, a high-pressure spray head, a 11, a drain pipe, a 12, a liquid adding pipe, a 13, a liquid level observation window, a 14, a high-pressure air flow generator, a 15, an air pipe, a 16, a jet head, a 17, an annular guide rail, a 18 and a guide block.

Detailed Description

The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

Referring to fig. 1-4, a surface cleaning mechanism for washers comprises a supporting base 1, a servo motor 2 is fixedly installed in the supporting base 1, a rotating shaft 3 is fixedly installed at the output end of the servo motor 2, a cleaning seat 4 is fixedly installed at the top end of the rotating shaft 3, a guide mechanism is arranged at the bottom of the cleaning seat 4, a clamping mechanism 5 is arranged in the cleaning seat 4, a cleaning mechanism 10 is arranged on one side, located on the rotating shaft 3, of the supporting base 1, the cleaning mechanism 10 comprises a water tank 1001, the water tank 1001 is fixedly installed in the supporting base 1, a water pump 1002 is fixedly installed in the water tank 1001, a conveying pipe 1003 is fixedly installed at the water outlet end of the water pump 1002, an annular pipe 1004 is fixedly installed at one end, far away from the water pump 1002, of the conveying pipe 1003, of the annular pipe 1004, a plurality of groups of high-pressure spray heads 1005 are fixedly installed at the bottom of the annular pipe 1004, a gas pipe 15 is fixedly installed at the top end of the supporting base 1, a gas pipe 15 is fixedly installed at one side, located at the gas outlet end of the high-pressure gas flow generator 14, a gas pipe 16 is fixedly installed at one end of the high-pressure gas pipe 15, a gas pipe 16 is located at the annular pipe 1004, the guide mechanism comprises an annular guide rail 17, an annular guide rail 17 is fixedly installed at the bottom end of the annular pipe 17, two groups of the annular pipe 17 are fixedly installed at the bottom ends of the annular pipe 18, and are fixedly connected with the two groups of the guide rails 18, and fixedly installed at the bottom ends of the annular pipe 18 are fixedly connected with the annular pipe 18, respectively, and are fixedly installed at the guide rails 18, and are fixedly connected with the guide rails 18.

Firstly, a gasket to be cleaned is placed in a cleaning seat 4, the gasket is clamped through a clamping mechanism 5, a servo motor 2 is started, the type of the servo motor 2 is MSF-JR, the servo motor 2 accurately controls the cleaning seat 4 and the gasket to rotate at a set speed, meanwhile, after the water pump 1002 pressurizes the prepared cleaning solution in the water tank 1001, the cleaning solution is sprayed out of a high-pressure spray nozzle 1005 at the bottom of an annular pipe 1004 through a conveying pipe 1003 to cover the surface area of the gasket in the whole circumferential direction, meanwhile, a high-pressure air flow generator 14 is started, the type of the high-pressure air flow generator 14 is IR-75, high-pressure air formed by power supplied by the high-pressure air flow generator 14 passes through the annular pipe 1004 to form a strong impact force, liquid is helped to permeate into a fine gap and wash attachments clean, and surplus moisture is quickly recycled after the series of actions are completed, so that the cleaning effect is improved, the working efficiency is improved, standardized operation flow is facilitated, stable production standard is maintained in a factory, the cleaning seat is facilitated, and the cleaning effect is improved by driving a guide block 18 in the rotating process, and the guide block 18 is driven to rotate in the annular guide rail 17, and the guide block is simultaneously, and the cleaning seat is cleaned.

Referring to fig. 2-4, the clamping mechanism 5 includes two sets of rod bodies 501, wherein the two sets of rod bodies 501 are fixedly mounted on the inner wall of the cleaning seat 4, the two sets of rod bodies 501 are oppositely arranged, an extension rod 502 is arranged at one end of the rod body 501 far away from the cleaning seat 4, two sets of springs 503 are mounted at one end of the extension rod 502 far away from the rod body 501, clamping blocks 504 are fixedly mounted at one end of the two sets of springs 503 far away from the extension rod 502, and clamping grooves 505 are formed in opposite faces of the two sets of clamping blocks 504;

the gasket to be cleaned is placed between the two groups of clamping blocks 504 and clamped at the two groups of clamping grooves 505, meanwhile, the clamping blocks 504 can be used for adjusting positions under the elastic action of the springs 503, the clamping blocks 504 can better clamp the gasket under the elastic action of the springs 503 in the process of clamping the gasket by the two groups of clamping blocks 504, and the vibrator 8 vibrates in the process of clamping the gasket by the two groups of clamping blocks 504, so that the decontamination effect on the gasket is greatly enhanced.

Referring to fig. 2-4, two groups of adjusting holes 6 are formed in the rod body 501, a screw rod 7 is connected to the inner thread of an extension rod 502, the screw rod 7 is matched with the adjusting holes 6, a telescopic guide rod 9 is mounted in the spring 503, one side of the telescopic guide rod 9 is mounted on the side wall of the extension rod 502, the telescopic end of the telescopic guide rod 9 is mounted on the side wall of a clamping block 504, the screw rod 7 is removed through rotation, the position of the extension rod 502 on the rod body 501 is slid, the screw rod 7 is mounted at different adjusting holes 6 to fix the extension rod 502, clamping of gaskets which are not notified is facilitated, the spring 503 is guided through the telescopic guide rod 9, the possibility of torsion damage of the spring 503 is reduced, and the service life of the spring 503 is prolonged.

Referring to fig. 1 to 3, a liquid adding pipe 12 is fixedly installed at the top end of a water tank 1001, a liquid level observation window 13 is fixedly installed on the outer surface of the water tank 1001, the prepared cleaning solution in the water tank 1001 is conveniently supplemented through the liquid adding pipe 12, the residual cleaning solution in the water tank 1001 is conveniently checked through the liquid level observation window 13 and is conveniently and timely supplemented, and the cleaning waste liquid in the cleaning seat 4 is conveniently discharged through a drain pipe 11, so that the practicability in use is improved.

Working principle: firstly, a gasket to be cleaned is placed in a cleaning seat 4, the gasket is clamped by a clamping mechanism 5, then a servo motor 2 is started, the model of the servo motor 2 is MSF-JR, the servo motor 2 can accurately control the cleaning seat 4 and the gasket to rotate at a set speed, meanwhile, after the water pump 1002 pressurizes the prepared cleaning solution in a water tank 1001, the cleaning solution is sprayed out of a high-pressure spray nozzle 1005 at the bottom of an annular pipe 1004 through a conveying pipe 1003 to cover the surface area of the gasket in the whole circumferential direction, meanwhile, a high-pressure airflow generator 14 is started, the model of the high-pressure airflow generator 14 is IR-75, high-pressure air formed by power supplied by the high-pressure airflow generator 14 passes through the annular pipe 1004 to form strong impact force, after the series of actions are completed, surplus moisture is quickly dried by utilizing residual pressure, so that the cleaning effect is improved, the working efficiency is improved, the standardized operation flow is realized, the stable production standard is maintained in a factory, a gasket to be cleaned is placed between two groups of clamping blocks 504 and clamped at two groups of clamping grooves 505, meanwhile, the clamping blocks 504 can carry out position adjustment under the elastic action of springs 503, and the clamping blocks 504 can better clamp the gasket under the elastic action of the springs 503 in the process of clamping the gasket by the two groups of clamping blocks 504;

The guide block 18 is driven to rotate at the sliding end of the annular guide rail 17 in the rotating process of the cleaning seat, meanwhile, the guide block 18 can play a role in guiding the cleaning seat in the rotating process, the guiding property of the cleaning seat in the rotating process and the supporting effect of the cleaning seat are improved, and the vibrator 8 vibrates in the clamping process of the gasket through the two groups of clamping blocks 504, so that the decontamination effect of the gasket is greatly enhanced;

Meanwhile, the screw rod 7 is taken down by rotation, the position of the extension rod 502 on the rod body 501 is slid, so that the screw rod 7 is arranged at different adjusting holes 6 to fix the extension rod 502, which is favorable for clamping a gasket which is not informed of the situation;

in addition, the telescopic guide rod 9 plays a role in guiding the spring 503, so that the possibility of torsion damage to the spring 503 is reduced, the service life of the spring 503 is prolonged, the cleaning waste liquid in the cleaning seat 4 is conveniently discharged through the drain pipe 11, and the practicability in use is improved.

The foregoing description is only a preferred embodiment of the present application, and the present application is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present application has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (8)

1. The surface cleaning mechanism for the gasket comprises a supporting base (1), and is characterized in that a servo motor (2) is fixedly arranged in the supporting base (1), a rotating shaft (3) is fixedly arranged at the output end of the servo motor (2), a cleaning base (4) is fixedly arranged at the top end of the rotating shaft (3), a guide mechanism is arranged at the bottom of the cleaning base (4), a clamping mechanism (5) is arranged in the cleaning base (4), the cleaning mechanism (10) is arranged at one side of the rotating shaft (3) in the supporting base (1), the cleaning mechanism (10) comprises a water tank (1001), the water tank (1001) is fixedly arranged in the supporting base (1), a water pump (1002) is fixedly arranged in the water tank (1001), a conveying pipe (1003) is fixedly arranged at the water outlet end of the water pump (1002), a plurality of groups of high-pressure spray heads (1005) are fixedly arranged at the bottom of the cleaning base (4), a plurality of groups of high-pressure spray heads (1005) are far away from one end of the water pump (1002), a high-pressure air flow generator (14) is fixedly arranged at the top end of the high-pressure air generator (14) of the supporting base (1), one end of the gas transmission pipe (15) far away from the high-pressure airflow generator (14) is fixedly provided with a jet head (16), and the jet head (16) is positioned at the inner ring of the annular pipe (1004).

2. The surface cleaning mechanism for washers according to claim 1, characterized in that the clamping mechanism (5) comprises two groups of rod bodies (501), the two groups of rod bodies (501) are fixedly mounted on the inner wall of the cleaning seat (4), the two groups of rod bodies (501) are oppositely arranged, one end of the rod body (501) away from the cleaning seat (4) is provided with an extension rod (502), one end of the extension rod (502) away from the rod body (501) is provided with two groups of springs (503), one end of the two groups of springs (503) away from the extension rod (502) is fixedly mounted with a clamping block (504), and the opposite surfaces of the two groups of clamping blocks (504) are provided with clamping grooves (505).

3. A surface cleaning mechanism for washers according to claim 1, characterized in that the guiding mechanism comprises an annular guiding rail (17), the annular guiding rail (17) is fixedly mounted at the top end of the supporting base (1), the sliding end of the annular guiding rail (17) is slidably connected with two groups of guiding blocks (18), and the top ends of the two groups of guiding blocks (18) are fixedly mounted at the bottom end of the cleaning seat (4).

4. A surface cleaning mechanism for washers according to claim 2, characterized in that the opposing faces of both sets of said clamping blocks (504) are fixedly fitted with vibrators (8).

5. The surface cleaning mechanism for washers according to claim 2, characterized in that two groups of adjusting holes (6) are formed in the rod body (501), a screw (7) is connected to the extension rod (502) in a threaded manner, the screw (7) is matched with the adjusting holes (6), and one end of the rod body (501) is slidably connected to the inside of the extension rod (502).

6. The surface cleaning mechanism for washers according to claim 1, characterized in that a liquid filling pipe (12) is fixedly installed at the top end of the water tank (1001), and a liquid level observation window (13) is fixedly installed at the outer surface of the water tank (1001).

7. A surface cleaning mechanism for washers according to claim 2, characterized in that the spring (503) has a telescopic guide rod (9) mounted therein, one side of the telescopic guide rod (9) is mounted to a side wall of the extension rod (502), and a telescopic end of the telescopic guide rod (9) is mounted to a side wall of the holding block (504).

8. A surface cleaning mechanism for washers according to claim 1, characterized in that a drain pipe (11) is fixedly mounted on one side of the washing seat (4).