CN223565444U - Pneumatic and hydraulic detection equipment for inflatable sealing type pipe fitting - Google Patents

Pneumatic and hydraulic detection equipment for inflatable sealing type pipe fitting

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Publication number
CN223565444U
CN223565444U CN202422636480.2U CN202422636480U CN223565444U CN 223565444 U CN223565444 U CN 223565444U CN 202422636480 U CN202422636480 U CN 202422636480U CN 223565444 U CN223565444 U CN 223565444U
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CN
China
Prior art keywords
flow channel
fixedly connected
fluid exchange
fixing ring
pneumatic
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CN202422636480.2U
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Chinese (zh)
Inventor
袁应辉
吴生景
李健胜
李维斌
莫明基
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Xinjiang Liansu Technology Development Co ltd
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Xinjiang Liansu Technology Development Co ltd
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Priority to CN202422636480.2U priority Critical patent/CN223565444U/en
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Abstract

本实用新型涉及管材管件压力检测的技术领域,更具体地,涉及一种充气密封式管材管件气压液压检测设备,包括包括机箱、水箱与升降机构、直线驱动组件、夹持机构,夹持机构包括流体交换件与夹持组件,流体交换件上安装有接头与泄气阀,流体交换件内设置有第一流道和第二流道,第一流道的一端连通至与夹持组件连接的端面,另一端连通至接头;第二流道的一端连通至与夹持组件连接的端面,另一端连通至泄气阀;接头用于连接外部加压设备并通过第一流道为待检测的管材或管件加气压或液压,泄气阀通过第二流道在管材或管件加液压时开启用于排出气体,加气压时则关闭。本实用新型能够实现对管材或管件的气压与液压检测,提高实验效率。

This utility model relates to the technical field of pressure testing of pipes and fittings, and more specifically, to an inflatable, sealed pneumatic and hydraulic testing device for pipes and fittings. The device includes a chassis, a water tank and a lifting mechanism, a linear drive assembly, and a clamping mechanism. The clamping mechanism includes a fluid exchange component and the clamping assembly. The fluid exchange component is equipped with a connector and a vent valve. The fluid exchange component has a first flow channel and a second flow channel. One end of the first flow channel is connected to the end face connected to the clamping assembly, and the other end is connected to the connector. One end of the second flow channel is connected to the end face connected to the clamping assembly, and the other end is connected to the vent valve. The connector is used to connect to an external pressurizing device to apply pneumatic or hydraulic pressure to the pipe or fitting to be tested through the first flow channel. The vent valve opens through the second flow channel to release gas when the pipe or fitting is pressurized, and closes when it is pressurized. This utility model can realize pneumatic and hydraulic testing of pipes or fittings, improving experimental efficiency.

Description

Pneumatic and hydraulic detection equipment for inflatable sealing type pipe fitting
Technical Field
The utility model relates to the technical field of pressure detection of pipe fittings, in particular to pneumatic and hydraulic detection equipment for inflatable sealing type pipe fittings.
Background
In the research and development process of pipe products, physical properties occupy a central position, and particularly for pressure-bearing pipes and pipes, hydraulic properties are key indexes for measuring quality and reliability of the pressure-bearing pipes and pipes. However, most of hydraulic and pneumatic detection equipment in the current market are designed independently, only single indexes can be tested respectively, and hydraulic detection is dependent on manual clamps, so that the installation process is complex and complicated, the influence of the size difference of pipe fittings is easily caused, the test data is distorted, the experimental efficiency is low, and the product verification process is seriously hindered. Although the air pressure detection equipment is mainly automated, the air pressure detection equipment also faces the problems of being easily influenced by the size of the pipe and limited by fixed air pressure, and is difficult to adapt to the performance test requirements of diversified products. Therefore, aiming at the limitation of the prior art, the development of a novel device integrating the functions of liquid collection and air pressure detection is urgent. The equipment needs to realize high stability and high efficiency detection so as to meet market demands, promote the pipe fitting industry to develop towards healthier and sustainable directions, and provide solid technical support for product research and development and quality improvement.
The comparison document discloses an air tightness detection device for PE tubular product, including the water tank, the top four corners fixed mounting of water tank has same support frame, and the equal fixed mounting in top both sides of support frame has the pneumatic cylinder, the piston end fixed mounting of pneumatic cylinder has same lifting frame, movable groove has all been seted up at lifting frame's bottom both ends, the inner wall in movable groove all moves on has movable sleeve plate, be provided with the extension subassembly between the movable sleeve plate, and the bottom of movable sleeve plate all is provided with the clamping assembly, this technique can realize carrying out the air tightness detection to the PE pipe of different length, also make whole air tightness detection device can once only detect a plurality of PE pipes, improve the detection efficiency of whole device, however this kind of device is the same with above check out equipment, only can the individual test air tightness, and the mounting process of tubular product is loaded down with trivial details, experimental efficiency is low.
Therefore, there is still a need for a hydraulic and pneumatic integrated test device with a high degree of integration.
Disclosure of utility model
The utility model aims to solve the problem that the existing detection equipment can only detect air pressure or hydraulic indexes independently, and provides the air pressure and hydraulic detection equipment for the inflatable sealing type pipe fitting, which can detect air pressure and hydraulic pressure of the pipe or the pipe fitting and has good sealing effect.
In order to solve the technical problems, the utility model adopts the following technical scheme:
The utility model provides an inflatable sealing type pipe fitting atmospheric pressure hydraulic pressure check out test set, including quick-witted case, water tank and elevating system, the water tank be located the quick-witted incasement portion and with quick-witted case fixed connection, elevating system with water tank lateral wall fixed connection still includes sharp drive assembly, fixture, sharp drive assembly with elevating system fixed connection, fixture includes fluid exchange piece and fixture, fluid exchange piece one side with sharp drive assembly fixed connection, the opposite side with fixture fixed connection, install joint and bleeder valve on the fluid exchange piece, be provided with first runner and second runner in the fluid exchange piece, the one end of first runner is linked together with the terminal surface that the fixture is connected, the other end is linked together to the joint, the one end of second runner is linked together to the terminal surface that is connected with the fixture, the other end is linked together to the bleeder valve, the joint is used for connecting outside pressurization equipment and is for waiting to detect pipe or pipe fitting adds atmospheric pressure or hydraulic pressure through first runner, the bleeder valve is used for opening when pipe or pipe fitting add the atmospheric pressure when discharging through the second runner.
In the working process of the technical scheme, a pipe or a pipe to be tested is arranged on a clamping component of a clamping mechanism, a linear driving component is adjusted to stably fix the pipe or the pipe, when the pressure is required to be tested, a proper amount of water is filled in a water tank, a lifting mechanism is adjusted to enable the pipe to be immersed in the water, external pressurizing equipment is started, gas enters a first flow channel of a fluid exchange piece through a connector, then the first flow channel enters the pipe or the pipe to be tested, the external pressurizing equipment charges the air pressure to a value required to be tested, at the moment, whether bubbles leak out of the pipe or the pipe to be tested in the water, if the pipe body of the pipe or the pipe to be tested has bubbles, the air pressure of the value is beyond the bearing range of the pipe or the pipe, when the pressure is required to be tested, the lifting mechanism is controlled to lift the pipe or the pipe from the water, the water on the surface of the pipe or the pipe is wiped, the air release valve is opened, the high-pressure gas in the pipe or the pipe is released, meanwhile, the air release valve is kept in an open state, the connector is converted into the first flow channel connected with the external pressurizing equipment, the external pressurizing equipment is started, the liquid enters the first flow channel of the fluid exchange piece through the connector, at the moment, the air pressure is stopped when the air pressure is charged to the value required to be tested, whether the air bubbles leak out of the pipe or the pipe to be tested is completely, if the air pressure exceeds the value, and the value is completely detected, and if the air pressure exceeds the value, and the value is completely exceeds the value, and the air pressure value is completely detected by the pipe or the pipe, and the pipe is completely. When the detection experiment is carried out, the air pressure and the hydraulic pressure of the pipe or the pipe fitting can be detected only by using the equipment, and the test efficiency is improved.
The clamping assembly comprises an inner fixing ring, an outer fixing ring, an inner air cushion, an outer air cushion and an air tap, wherein the inner fixing ring and the outer fixing ring are fixedly connected with the fluid exchange piece, the inner air cushion is arranged on the outer wall of the inner fixing ring, the outer air cushion is arranged on the inner wall of the outer fixing ring, the air tap is arranged on the fluid exchange piece, a third flow passage is arranged in the fluid exchange piece, the outer fixing ring is provided with a fourth flow passage, the inner fixing ring is provided with a fifth flow passage, one end of the fourth flow passage is communicated with the outer air cushion, the other end of the fourth flow passage is communicated with the third flow passage, one end of the fifth flow passage is communicated with the inner air cushion, the other end of the fifth flow passage is communicated with the third flow passage, one end of the third flow passage is respectively communicated with the fourth flow passage and the fifth flow passage, the other end of the third flow passage is communicated with the air tap, the pipe fitting is clamped by adopting the rubber cushion, the rubber cushion is expanded and attached to a product, a sealing effect can be realized, the flexible material of the rubber cushion is endowed with good adaptability of the chuck, the product is slightly different in specifications, the product can be used, the chuck is obviously, and the working efficiency is remarkably improved.
Further, two air nozzles are respectively arranged on two opposite side surfaces of the fluid exchange piece, two third flow passages are respectively communicated with the fourth flow passage and one air nozzle and the fifth flow passage and the other air nozzle, the joint and the air release valve are respectively arranged on the other two opposite side surfaces of the ventilation clamping plate, and the two air nozzles are arranged in an alignment mode, so that distribution of the flow passages in the fluid exchange piece can be better distributed, and meanwhile processing of the flow passages is facilitated.
Further, the clamping mechanism further comprises an inner compressing piece and an outer compressing piece, the inner compressing piece comprises a first inner compressing piece and a second inner compressing piece, the outer compressing piece comprises a first outer compressing piece and a second outer compressing piece, the first inner compressing piece and the second inner compressing piece are positioned on two sides of the inner air cushion, one end of the first inner compressing piece is fixedly connected with the inner air cushion, the other end of the second inner compressing piece is fixedly connected with the inner fixing ring, the first outer compressing piece and the second outer compressing piece are positioned on two sides of the outer air cushion, one end of the first outer compressing piece is fixedly connected with the outer air cushion, and the other end of the first outer compressing piece is fixedly connected with the outer fixing ring; the inner air cushion and the outer air cushion are used as key clamping elements, the sealing performance of the key clamping elements is high, the inner air cushion and the outer air cushion are firmly clamped on the inner fixing ring and the outer fixing ring through the fastening function of the pressing piece, the sealing effect of the key clamping elements is improved, the joint surfaces between the inner pressing piece, the outer pressing piece and the inner fixing ring and between the outer fixing ring and the inner air cushion and between the outer fixing ring are inclined planes, the joint angles of the inner fixing ring and the joint inclined planes of the inner pressing piece and between the outer fixing ring and the outer pressing piece are different, and after the pressing piece is fixed, larger sealing force can be provided, so that the inner air cushion and the outer air cushion can achieve good sealing effect when in inflation.
Further, a first sealing ring is arranged between the inner fixing ring and the fluid exchange part and between the outer fixing ring and the fluid exchange part for sealing, a second sealing ring is arranged at the joint of the fourth runner and the third runner and at the joint of the fifth runner and the third runner for sealing, poor sealing can occur at the joint of the runners due to the problem of machining precision, and the sealing effect of the runners can be further improved by arranging the sealing part.
Further, the linear driving assembly comprises an air cylinder and a push plate, wherein the air cylinder is fixedly connected with the lifting mechanism, one side of the push plate is fixedly connected with a piston of the air cylinder, the other side of the push plate is fixedly connected with the fluid exchange piece, and the position of a pipe or a pipe fitting to be tested is fixed in a cylinder piston mode, so that the pipe fitting of the pipe is prevented from running during pressurization test.
The lifting mechanism comprises a motor, a gear arranged on an output shaft of the motor, a track piece and a sliding plate, wherein the motor is fixedly connected with the outer wall of the water tank, the gear is positioned in the water tank, the track piece is perpendicular to the bottom surface of the water tank and is fixedly connected with the inner side wall of the water tank, the sliding plate is arranged in the track piece and is in sliding connection with the track piece, a rack part is arranged on the sliding plate and is meshed with the gear, the cylinder is fixedly connected with the sliding plate, the lifting mechanism of the gear motor is used for adjusting the height of a pipe fitting of a pipe to be tested, the output shaft of the motor is inserted into the water tank from the outside of the water tank, and the gear is meshed with the rack on the output shaft of the inside of the water tank to drive the pipe or the pipe fitting to ascend and descend, so that different height requirements of the pipe fitting during hydraulic pressure test are met.
Further, the track piece is provided with a T-shaped groove along the direction perpendicular to the bottom surface of the water tank, the sliding plate is provided with a protruding portion matched with the T-shaped groove, the rack portion is arranged on the protruding portion and located on one side of the top surface of the protruding portion, the gear stretches into the T-shaped groove and located on the other side close to the top surface of the protruding portion, the T-shaped groove and the protruding portion can avoid the situation that the sliding plate is separated from the track piece due to vibration of the motor and excessive tooth meshing force in the lifting process, and the rack portion is fixed on the top surface close to one end side of the protruding portion and meshed with the gear, so that the structure is compact.
Further, a limiting block is arranged at the bottom end of the track piece and is fixedly connected with the track piece through threads, the limiting block is used for limiting the maximum sliding travel of the sliding plate, and the limiting block is arranged at the bottom end of the track piece and is used for preventing the sliding plate from colliding with the bottom surface of the water tank to damage the water tank.
Further, the device also comprises a control panel, wherein the control panel is arranged at the top end of the outer side wall of the case, and the linear driving assembly and the lifting mechanism are electrically connected with the control panel; the air release valve is electrically connected with the control panel, the control panel is also electrically connected with external pressurizing equipment for realizing pressurizing control on the pipe fitting or the pipe to be tested, and the electric connection arrangement of the control panel can enable the detected action process to be relatively more semiautomatic and improve the working efficiency.
Compared with the prior art, the utility model has the beneficial effects that:
1. The water tank and elevating system, sharp drive assembly, fixture's setting, wherein elevating system is located the lateral wall of water tank, drives the high lift of sharp drive assembly, fixture through elevating system, and tubular product or pipe fitting are fixed to sharp drive assembly level, fixture clamping tube or pipe fitting, can realize detecting tubular product or pipe fitting's atmospheric pressure and hydraulic pressure, improve experimental efficiency.
2. The clamping mechanism adopts the fluid exchange piece to lay the fluid flow channel, the inner air cushion and the outer air cushion are inflated, pressurized and clamped, and the rubber air cushion can expand and closely fit with a product, so that a good sealing effect is realized.
Drawings
FIG. 1 is a perspective view of an inflatable sealed pipe fitting pneumatic/hydraulic detection device;
FIG. 2 is an exploded view of an inflatable sealed tubing fitting pneumatic and hydraulic test apparatus;
FIG. 3 is an exploded view of a combination of a linear drive assembly and a clamping mechanism;
FIG. 4 is a schematic view of the internal structure of the fluid exchange member;
FIG. 5 is a schematic diagram of a combination of a linear drive assembly and a clamping mechanism;
FIG. 6 is a combined cross-sectional view of the linear drive assembly and the clamping mechanism;
Fig. 7 is an exploded view of the lifting mechanism.
In the drawings, 1, a case, 2, a water tank, 3, a lifting mechanism, 4, a linear driving assembly, 5, a clamping mechanism, 501, a fluid exchange part, 502, a clamping assembly, 503, a connector, 504, a release valve, 5011, a first runner, 5012, a second runner, 5021, an inner fixing ring, 5022, an outer fixing ring, 5023, an inner air cushion, 5024, an outer air cushion, 5025, an air cock, 5013, a third runner, 5014, a fourth runner, 5015, a fifth runner, 505, an inner pressing part, 506, an outer pressing part, 5051, a first inner pressing part, 5052, a second inner pressing part, 5061, a first outer pressing part, 5062, a second outer pressing part, 6, a first sealing ring, 7, a second sealing ring, 401, an air cylinder, 402, a push plate, 301, a motor, 302, a gear, 303, a track part, 304, a sliding plate, 3031, a T-shaped groove, 3041, a protruding part, 3032, a limiting block, 8 and a control panel.
Detailed Description
The utility model is further described below in connection with the following detailed description. In which the drawings are for illustrative purposes only and are not intended to be construed as limiting the present patent, and in which certain elements of the drawings may be omitted, enlarged or reduced in order to better illustrate embodiments of the present utility model, and not to represent actual product dimensions, it will be understood by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
In the description of the present utility model, it should be understood that, if there is an azimuth or positional relationship indicated by terms such as "upper", "lower", "left", "right", etc., which are based on the azimuth or positional relationship shown in the drawings, it is merely for convenience of describing the present utility model and simplifying the description, and it is not indicated or implied that the apparatus or elements referred to must have a specific azimuth, be constructed and operated in a specific azimuth, so that the terms describing the positional relationship in the drawings are merely for exemplary illustration and are not to be construed as limitations of the present patent, and that the specific meanings of the terms described above should be understood by those skilled in the art according to circumstances.
Example 1
The first embodiment of the pneumatic/hydraulic detection device for air-filled sealed pipe fittings is shown in fig. 1 to 6, and comprises a case 1, a water tank 2 and a lifting mechanism 3, wherein the water tank 2 is positioned in the case 1 and is fixedly connected with the case 1, the lifting mechanism 3 is fixedly connected with the side wall of the water tank 2, the pneumatic/hydraulic detection device further comprises a linear driving assembly 4 and a clamping mechanism 5, the linear driving assembly 4 is fixedly connected with the lifting mechanism 3, the clamping mechanism 5 comprises a fluid exchange member 501 and a clamping assembly 502, one side of the fluid exchange member 501 is fixedly connected with the linear driving assembly 4, the other side of the fluid exchange member 501 is fixedly connected with the clamping assembly 502, a connector 503 and an air release valve 504 are mounted on the fluid exchange member 501, a first flow channel 5011 and a second flow channel 5012 are arranged in the fluid exchange member 501, one end of the first flow channel 5011 is communicated with the end face connected with the clamping assembly 502, the other end of the second flow channel 5012 is communicated with the air release valve 504, the connector 503 is used for connecting an external pressurization device, the pipe fitting or the pipe fitting to be detected or the hydraulic pressure valve to be detected, the other side is connected with the pipe fitting to be detected, the air pressure is the pipe fitting to be detected, or the air pressure is opened when the air is released through the second flow channel 5012 is opened, and the air is used for opening the pipe fitting when the air pressure is opened.
Specifically, the clamping assembly 502 comprises an inner fixing ring 5021, an outer fixing ring 5022, an inner air cushion 5023, an outer air cushion 5024 and an air tap 5025, wherein the inner fixing ring 5021 and the outer fixing ring 5022 are fixedly connected with the fluid exchange piece 501, the inner air cushion 5023 is installed on the outer wall of the inner fixing ring 5021, the outer air cushion 5024 is installed on the inner wall of the outer fixing ring 5022, the air tap 5025 is installed on the fluid exchange piece 501, a third flow channel 5013 is arranged in the fluid exchange piece 501, the outer fixing ring 5022 is provided with a fourth flow channel 5014, the inner fixing ring 5021 is provided with a fifth flow channel 5015, one end of the fourth flow channel 5014 is communicated with the outer air cushion 5024, the other end of the fourth flow channel 5015 is communicated with the third flow channel 5013, one end of the fifth flow channel 5013 is respectively communicated with the fourth flow channel 5014 and the fifth flow channel 5015, the other end of the third flow channel 5025, the elastic rubber cushion is used for clamping the pipe fitting in a clamping mode, the elastic rubber cushion is expanded and tightly attached to the product, and the elastic material of the rubber cushion can achieve a good sealing effect, even though the clamping chuck can be used in a good and the same specification.
Specifically, two air nozzles 5025 are provided, the two air nozzles 5025 are respectively arranged on two opposite side surfaces of the fluid exchange piece 501, the third flow passage 5013 is provided with two air nozzles 5025, the fourth flow passage 5014 is respectively communicated with one air nozzle 5025 and the fifth flow passage 5015 is communicated with the other air nozzle 5025, the joint 503 and the air release valve 504 are respectively arranged on the other two opposite side surfaces of the ventilation clamping plate, and the two air nozzles 5025 which are arranged in an aligned manner can better distribute the distribution of the flow passages in the fluid exchange piece 501 and simultaneously facilitate the processing of the flow passages.
Specifically, the clamping mechanism further comprises an inner pressing piece 505 and an outer pressing piece 506, the inner pressing piece 505 comprises a first inner pressing piece 5051 and a second inner pressing piece 5052, the outer pressing piece 506 comprises a first outer pressing piece 5061 and a second outer pressing piece 5062, the first inner pressing piece 5051 and the second inner pressing piece 5052 are located on two sides of the inner air cushion 5023, one end of the inner pressing piece 5051 is fixedly connected with the other end of the inner air cushion 5023 and is fixedly connected with the inner fixing ring, the first outer pressing piece 5061 and the second outer pressing piece 5062 are located on two sides of the outer air cushion 5024 and are fixedly connected with the other end of the outer air cushion 5024, the inner air cushion 5023 and the outer air cushion 5024 are used as key clamping elements, the tightness of the key clamping elements is high, the inner air cushion 5023 and the outer air cushion 5024 are firmly clamped on the inner fixing ring and the outer fixing ring through the fastening function of the pressing pieces, the sealing effect of the inner pressing piece 505, the outer pressing piece 506 and the inner fixing ring and the outer fixing ring are improved, the joint surface of the inner pressing piece 5023 and the outer fixing ring is an inclined plane, and the inner pressing face of the inner pressing piece 5024 is the inclined plane, and the inner pressing piece 505 and the outer pressing piece 5024 can be well sealed when the inner pressing piece and the outer air cushion 5024 are tightly attached to the inner air cushion 5024.
Specifically, the first sealing rings 6 are respectively disposed between the inner fixing ring 5021 and the fluid exchange member 501 and between the outer fixing ring 5022 and the fluid exchange member 501 for sealing, the second sealing rings 7 are respectively disposed at the connection position of the fourth flow channel 5014 and the third flow channel 5013 and the connection position of the fifth flow channel 5015 and the third flow channel 5013 for sealing, and poor sealing can occur at the connection position of the flow channels due to the problem of processing precision, and the sealing effect of the flow channels can be further improved by disposing the sealing members.
Specifically, the linear driving assembly 4 comprises an air cylinder 401 and a push plate 402, wherein the air cylinder 401 is fixedly connected with the lifting mechanism 3, one side of the push plate 402 is fixedly connected with a piston of the air cylinder 401, the other side of the push plate is fixedly connected with the fluid exchange member 501, and the position of a pipe or a pipe fitting to be tested is fixed in a piston mode of the air cylinder 401, so that the pipe fitting of the pipe is prevented from running during a pressurizing test.
The whole lifting mechanism 3, the linear driving assembly 4 and the clamping mechanisms 5 are provided with three groups in total, two groups are respectively arranged on two opposite side surfaces of the water tank 2, one group is arranged on one side surface adjacent to the first two groups, when the pipe fitting is measured, the pipe fitting has two forms of three open ends and two vertical open ends, at the moment, the three groups or the two groups of the clamping mechanisms 5 on the adjacent side surfaces of the water tank 2 are used, when the pipe fitting is measured, the pipe fitting generally has two openings and is a straight-through pipe, and at the moment, the two groups of the clamping mechanisms on the side surfaces of the water tank 2 are used.
In the working process of the embodiment, the end of the pipe or tube to be measured is installed between the inner air cushion 5023 and the outer air cushion 5024 of the clamping component 502, then the external pressurizing device connected with the air tap 5025 is started to pressurize, so that the inner air cushion 5023 and the outer air cushion 5024 expand and clamp the pipe or tube to be measured, then the linear driving component 4 is adjusted to stably fix the pipe or tube to be measured, when the air pressure needs to be measured, a proper amount of water is filled in the water tank 2, then the lifting mechanism 3 is adjusted, so that the pipe is immersed in the water, then the external pressurizing device is started, gas enters the first flow channel 5011 of the fluid exchange part 501 through the connector 503, then the external pressurizing device charges the air pressure to the value to be measured, and then the air pressure is stopped to be charged, so that whether the pipe or tube to be measured leaks bubbles in the water is observed; when the hydraulic pressure needs to be measured, the lifting mechanism 3 is controlled to lift the pipe or pipe fitting from water, after the water on the surface of the pipe or pipe fitting is wiped, the air release valve 504 is opened, high-pressure gas in the pipe or pipe fitting is released, meanwhile, the air release valve 504 is kept in an open state, the connector 503 is converted to be connected with external liquid adding pressure equipment, the external liquid adding pressure equipment is started, liquid enters the first flow passage 5011 of the fluid exchange piece 501 through the connector 503, then enters the pipe or pipe fitting to be measured from the first flow passage 5011, at the moment, air in the pipe or pipe fitting to be measured is discharged by the air release valve 504, when the air release valve 504 starts to flow out of the liquid, the air in the pipe or pipe fitting to be measured is proved to be completely discharged, at the moment, the power of the external liquid adding pressure equipment is increased to be the measured, and whether the pipe body of the pipe or the pipe fitting has the phenomenon of liquid leakage is observed.
The device has the advantages that the three groups of water tanks 2, the lifting mechanism 3, the linear driving assembly 4 and the clamping mechanism 5 are arranged, so that air pressure and hydraulic pressure of pipes or pipe fittings can be detected, experimental efficiency is improved, whether the pressure bearing limit is exceeded or not is judged by observing whether the pipe fittings or the pipe fittings to be detected leak bubbles in water or not and whether leakage occurs, the judging mode is simple and visual, the inner air cushion 5023 and the outer air cushion 5024 are inflated, pressurized and clamped, and the rubber air cushion can expand and closely attach to products, so that a good sealing effect is achieved.
Example 2
The second embodiment of the pneumatic-hydraulic detection device for air-filled sealed pipe fittings according to the present embodiment is different from the first embodiment in that:
Specifically, the lifting mechanism 3 comprises a motor 301, a gear 302 arranged on an output shaft of the motor 301, a track member 303 and a sliding plate 304, wherein the motor 301 is fixedly connected with the outer wall of the water tank 2, the gear 302 is positioned in the water tank 2, the track member 303 is perpendicular to the bottom surface of the water tank 2 and is fixedly connected with the inner side wall of the water tank 2, the sliding plate 304 is arranged in the track member 303 and is in sliding connection with the track member 303, a rack 3041 is arranged on the sliding plate 304, the rack 3041 is meshed with the gear 302, the air cylinder 401 is fixedly connected with the sliding plate 304, the lifting mechanism 3 of the motor 301 with the gear 302 is used for adjusting the height of a pipe fitting to be tested, wherein the output shaft of the motor 301 is inserted into the water tank 2 from the outside of the water tank 2, and the gear 302 is arranged on the output shaft in the water tank 2 to be meshed with the rack to drive the pipe fitting to ascend and descend, so that different height requirements of the pipe fitting can be met during hydraulic pressure test.
Specifically, the track member 303 is provided with a T-shaped groove 3031 along the direction perpendicular to the bottom surface of the water tank 2, the sliding plate 304 is provided with a protruding portion 3042 matched with the T-shaped groove 3031, the rack portion 3041 is fixedly connected to the top surface of the protruding portion 3042, which is close to one end side surface of the protruding portion 3042, the gear 302 is located at the other end side surface of the protruding portion 3042 and is meshed with the rack portion 3041, the track member 303 and the sliding plate 304 are in sliding connection with the protruding portion 3042 through the stepped groove, the arrangement of the T-shaped groove 3031 and the protruding portion 3042 can avoid the sliding plate 304 being separated from the track member 303 due to vibration of the motor 301 and excessive tooth-tooth meshing force in the lifting process, and the rack portion 3041 is fixed to the top surface of the side surface of the protruding portion 3042 and is meshed with the gear 302, so that the structure is more compact.
Specifically, the bottom end of the track member 303 is provided with a limiting block 3032, the limiting block 3032 is fixedly connected with the track member 303 through threads, the limiting block 3032 is used for limiting the maximum sliding travel of the sliding plate 304, and the bottom end of the track member 303 is provided with the limiting block 3032 to prevent the sliding plate 304 from colliding with the bottom surface of the water tank 2 to damage the water tank 2.
In the working process of the embodiment, the air cylinder 401 pushes the piston through the external pressurizing device, two or three groups of pipes or tubes are simultaneously acted to prop up, the lifting mechanism 3 is driven to drive the sliding plate 304 to slide in the track member 303 through the meshing transmission of the gear 302 and the rack part 3041 to realize the lifting adjustment height, and finally whether the heights of racks of each group of racks extending out of the top of the water tank 2 are the same is observed to determine whether the working air cylinder 401 is positioned on the same height.
The embodiment has the advantages that the meshing transmission mode of the gear 302 and the rack part 3041 is used for determining whether the working air cylinders 401 are positioned on the same height by observing whether the heights of racks of each group of racks extending out of the top of the water tank 2 are the same, the adjustment mode is simple and convenient, the sliding mode of the T-shaped groove 3031 ensures that the sliding plate 304 can only move in the height direction, running positions are difficult to occur in other directions, and the embodiment is more stable and reliable.
Example 3
The third embodiment of the pneumatic-hydraulic detection device for air-filled sealed pipe fittings is different from the first embodiment in that, as shown in fig. 1 to 2:
The automatic pressure control device comprises a chassis 1, a linear driving assembly 4, a lifting mechanism 3, a control panel 8, an air release valve 504, external pressurizing equipment and control panel 8, wherein the control panel 8 is arranged at the top end of the outer side wall of the chassis 1, the linear driving assembly 4 and the lifting mechanism 3 are electrically connected with the control panel 8, the air release valve 504 is electrically connected with the control panel 8, the control panel 8 is electrically connected with the external pressurizing equipment and is used for realizing pressurizing control on a pipe or a pipe to be tested, and the electric connection arrangement of the control panel 8 can enable the detected action process to be relatively semi-automatic, so that the working efficiency is improved.
In the working process of the above embodiment, the control panel 8 is operated to start the external pressurizing device to pressurize the inner air cushion 5023 and the outer air cushion 5024 of the clamping assembly 502, and then the control panel 8 is operated to control the lifting mechanism 3 to lift and descend, so as to control the linear driving assembly 4 to fix the pipe or the pipe in the horizontal direction.
The embodiment has the beneficial effects that the electric connection setting of the control panel 8 improves the automation degree of operation, reduces some complicated manual operation procedures and improves the working efficiency.
In the specific content of the above embodiment, any combination of the technical features may be performed without contradiction, and for brevity of description, all possible combinations of the technical features are not described, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
It is to be understood that the above examples of the present utility model are provided by way of illustration only and not by way of limitation of the embodiments of the present utility model. Other variations or modifications of the above teachings will be apparent to those of ordinary skill in the art. It is not necessary here nor is it exhaustive of all embodiments. Any modification, equivalent replacement, improvement, etc. which come within the spirit and principles of the utility model are desired to be protected by the following claims.

Claims (10)

1.一种充气密封式管材管件气压液压检测设备,包括机箱(1)、水箱(2)与升降机构(3),所述水箱(2)位于所述机箱(1)内部并与所述机箱(1)固定连接,所述升降机构(3)与所述水箱(2)侧壁固定连接,其特征在于,还包括直线驱动组件(4)、夹持机构(5),所述直线驱动组件(4)与所述升降机构(3)固定连接,所述夹持机构(5)包括流体交换件(501)与夹持组件(502),所述流体交换件(501)一侧与所述直线驱动组件(4)固定连接,另一侧与所述夹持组件(502)固定连接,所述流体交换件(501)上安装有接头(503)与泄气阀(504),所述流体交换件(501)内设置有第一流道(5011)和第二流道(5012),所述第一流道(5011)的一端连通至与所述夹持组件(502)连接的端面,另一端连通至所述接头(503);所述第二流道(5012)的一端连通至与所述夹持组件(502)连接的端面,另一端连通至所述泄气阀(504);所述接头(503)用于连接外部加压设备并通过所述第一流道(5011)为待检测的管材或管件加气压或液压,所述泄气阀(504)通过所述第二流道(5012)在管材或管件加液压时开启用于排出气体,加气压时则关闭。1. An inflatable sealing type pneumatic and hydraulic testing device for pipes and fittings, comprising a housing (1), a water tank (2), and a lifting mechanism (3), wherein the water tank (2) is located inside the housing (1) and fixedly connected to the housing (1), and the lifting mechanism (3) is fixedly connected to the side wall of the water tank (2), characterized in that it further comprises a linear drive assembly (4) and a clamping mechanism (5), wherein the linear drive assembly (4) is fixedly connected to the lifting mechanism (3), and the clamping mechanism (5) comprises a fluid exchange component (501) and a clamping assembly (502), wherein one side of the fluid exchange component (501) is fixedly connected to the linear drive assembly (4), and the other side is fixedly connected to the clamping assembly (502), and a connector (502) is installed on the fluid exchange component (501). 3) With the vent valve (504), the fluid exchange component (501) is provided with a first flow channel (5011) and a second flow channel (5012). One end of the first flow channel (5011) is connected to the end face connected to the clamping assembly (502), and the other end is connected to the connector (503). One end of the second flow channel (5012) is connected to the end face connected to the clamping assembly (502), and the other end is connected to the vent valve (504). The connector (503) is used to connect to an external pressurizing device and apply air or hydraulic pressure to the pipe or fitting to be tested through the first flow channel (5011). The vent valve (504) is opened through the second flow channel (5012) to discharge gas when the pipe or fitting is hydraulically pressurized, and closed when it is pressurized. 2.根据权利要求1所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述夹持组件(502)包括内固定环(5021)、外固定环(5022),内气垫(5023)、外气垫(5024)和气嘴(5025),所述内固定环(5021)与所述外固定环(5022)均与所述流体交换件(501)固定连接,所述内气垫(5023)安装于所述内固定环(5021)外壁,所述外气垫(5024)安装于所述外固定环(5022)内壁,所述气嘴(5025)安装于所述流体交换件(501)上,所述流体交换件(501)内设置有第三流道(5013),所述外固定环(5022)设置有第四流道(5014)、所述内固定环(5021)设置有第五流道(5015);所述第四流道(5014)的一端连通至所述外气垫(5024),另一端连通至所述第三流道(5013);所述第五流道(5015)的一端连通至所述内气垫(5023),另一端连通至第三流道(5013);所述第三流道(5013)一端分别与所述第四流道(5014)和第五流道(5015)连通,另一端连通至所述气嘴(5025)。2. The pneumatic and hydraulic testing equipment for inflatable and sealed pipe fittings according to claim 1, characterized in that the clamping assembly (502) includes an inner fixing ring (5021), an outer fixing ring (5022), an inner air cushion (5023), an outer air cushion (5024), and an air nozzle (5025), wherein the inner fixing ring (5021) and the outer fixing ring (5022) are both fixedly connected to the fluid exchange component (501), the inner air cushion (5023) is installed on the outer wall of the inner fixing ring (5021), the outer air cushion (5024) is installed on the inner wall of the outer fixing ring (5022), and the air nozzle (5025) is installed on the fluid exchange component (501). The fluid exchange component (501) is provided with a third flow channel (5013), the outer fixing ring (5022) is provided with a fourth flow channel (5014), and the inner fixing ring (5021) is provided with a fifth flow channel (5015); one end of the fourth flow channel (5014) is connected to the outer air cushion (5024), and the other end is connected to the third flow channel (5013); one end of the fifth flow channel (5015) is connected to the inner air cushion (5023), and the other end is connected to the third flow channel (5013); one end of the third flow channel (5013) is connected to the fourth flow channel (5014) and the fifth flow channel (5015) respectively, and the other end is connected to the air nozzle (5025). 3.根据权利要求2所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述气嘴(5025)有两个,两个所述气嘴(5025)分别设置在所述流体交换件(501)相对的两个侧面上,所述第三流道(5013)设置有两个,分别连通第四流道(5014)与其中一个气嘴(5025)以及连通第五流道(5015)和另一个气嘴(5025);所述接头(503)与所述泄气阀(504)分别设置所述流体交换件(501)另外两个相对的侧面上。3. The pneumatic and hydraulic testing equipment for inflatable and sealed pipe fittings according to claim 2, characterized in that there are two air nozzles (5025), the two air nozzles (5025) are respectively disposed on two opposite sides of the fluid exchange component (501), two third flow channels (5013) are disposed, respectively connecting the fourth flow channel (5014) to one of the air nozzles (5025) and connecting the fifth flow channel (5015) to the other air nozzle (5025); the connector (503) and the vent valve (504) are respectively disposed on two other opposite sides of the fluid exchange component (501). 4.根据权利要求2所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述夹持机构(5)还包括内压紧件(505)与外压紧件(506),所述内压紧件(505)包括第一内压紧件(5051)与第二内压紧件(5052),所述外压紧件(506)包括第一外压紧件(5061)与第二外压紧件(5062),所述第一内压紧件(5051)与所述第二内压紧件(5052)位于所述内气垫(5023)的两侧同时均一端与所述内气垫(5023)固定连接另一端与所述内固定环(5021)固定连接,所述第一外压紧件(5061)与所述第二外压紧件(5062)位于所述外气垫(5024)的两侧同时均一端与所述外气垫(5024)固定连接另一端与所述外固定环(5022)固定连接。4. The pneumatic and hydraulic testing equipment for inflatable and sealed pipe fittings according to claim 2, characterized in that the clamping mechanism (5) further includes an inner clamping member (505) and an outer clamping member (506), the inner clamping member (505) includes a first inner clamping member (5051) and a second inner clamping member (5052), the outer clamping member (506) includes a first outer clamping member (5061) and a second outer clamping member (5062), and the first inner clamping member (5051) The first outer clamping member (5061) and the second outer clamping member (5062) are located on both sides of the inner air cushion (5023), with one end fixedly connected to the inner air cushion (5023) and the other end fixedly connected to the inner fixing ring (5021). The first outer clamping member (5061) and the second outer clamping member (5062) are located on both sides of the outer air cushion (5024), with one end fixedly connected to the outer air cushion (5024) and the other end fixedly connected to the outer fixing ring (5022). 5.根据权利要求3所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述内固定环(5021)与所述流体交换件(501)之间、所述外固定环(5022)与所述流体交换件(501)之间均设置有第一密封环(6)进行密封;所述第四流道(5014)与所述第三流道(5013)的连接处、所述第五流道(5015)与所述第三流道(5013)的连接处均设置有第二密封环(7)进行密封。5. The pneumatic and hydraulic testing equipment for inflatable and sealed pipe fittings according to claim 3, characterized in that a first sealing ring (6) is provided between the inner fixing ring (5021) and the fluid exchange component (501), and between the outer fixing ring (5022) and the fluid exchange component (501) for sealing; a second sealing ring (7) is provided at the connection between the fourth flow channel (5014) and the third flow channel (5013), and at the connection between the fifth flow channel (5015) and the third flow channel (5013) for sealing. 6.根据权利要求1所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述直线驱动组件(4)包括气缸(401)与推板(402),所述气缸(401)与所述升降机构(3)固定连接,所述推板(402)一侧与所述气缸(401)的活塞固定连接,另一侧与所述流体交换件(501)固定连接。6. The pneumatic and hydraulic testing equipment for inflatable and sealed pipe fittings according to claim 1, characterized in that the linear drive assembly (4) includes a cylinder (401) and a push plate (402), the cylinder (401) is fixedly connected to the lifting mechanism (3), one side of the push plate (402) is fixedly connected to the piston of the cylinder (401), and the other side is fixedly connected to the fluid exchange component (501). 7.根据权利要求6所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述升降机构(3)包括电机(301)、安装于所述电机(301)的输出轴上的齿轮(302)、轨道件(303)、与滑动板(304);所述电机(301)与所述水箱(2)外壁固定连接,所述齿轮(302)位于所述水箱(2)内;所述轨道件(303)垂直于所述水箱(2)底面并与所述水箱(2)的内侧壁固定连接,所述滑动板(304)安装于所述轨道件(303)内并与所述轨道件(303)滑动连接,所述滑动板(304)上设置有齿条部(3041),所述齿条部(3041)与所述齿轮(302)啮合,所述气缸(401)与所述滑动板(304)固定连接。7. A pneumatic and hydraulic testing device for inflatable and sealed pipe fittings according to claim 6, characterized in that the lifting mechanism (3) includes a motor (301), a gear (302) mounted on the output shaft of the motor (301), a track component (303), and a sliding plate (304); the motor (301) is fixedly connected to the outer wall of the water tank (2), and the gear (302) is located inside the water tank (2); the track component (303) is perpendicular to the bottom surface of the water tank (2) and fixedly connected to the inner side wall of the water tank (2); the sliding plate (304) is installed inside the track component (303) and slidably connected to the track component (303); a rack portion (3041) is provided on the sliding plate (304), the rack portion (3041) meshes with the gear (302), and the cylinder (401) is fixedly connected to the sliding plate (304). 8.根据权利要求7所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述轨道件(303)沿垂直于所述水箱(2)底面方向设置有T型槽(3031),所述滑动板(304)设置有与所述T型槽(3031)相匹配的凸起部(3042),所述齿条部(3041)设置于所述凸起部(3042)上且位于所述凸起部(3042)顶面的一侧,所述齿轮(302)伸入至T型槽(3031)内且位于靠近所述凸起部(3042)顶面的另一侧。8. An inflatable sealing pipe and fitting pneumatic-hydraulic testing device according to claim 7, characterized in that the track component (303) is provided with a T-slot (3031) in a direction perpendicular to the bottom surface of the water tank (2), the sliding plate (304) is provided with a protrusion (3042) matching the T-slot (3031), the rack portion (3041) is provided on the protrusion (3042) and located on one side of the top surface of the protrusion (3042), and the gear (302) extends into the T-slot (3031) and is located on the other side near the top surface of the protrusion (3042). 9.根据权利要求7所述的一种充气密封式管材管件气压液压检测设备,其特征在于,所述轨道件(303)底端设置有限位块(3032),所述限位块(3032)与所述轨道件(303)通过螺纹连接固定,所述限位块(3032)用于限制所述滑动板(304)的最大滑动行程。9. The pneumatic and hydraulic testing equipment for inflatable and sealed pipe fittings according to claim 7, characterized in that a limiting block (3032) is provided at the bottom end of the track component (303), the limiting block (3032) is fixed to the track component (303) by threaded connection, and the limiting block (3032) is used to limit the maximum sliding stroke of the sliding plate (304). 10.根据权利要求1-9任一所述的一种充气密封式管材管件气压液压检测设备,其特征在于,还包括控制面板(8),所述控制面板(8)设置在所述机箱(1)外侧壁的顶端,所述直线驱动组件(4)和所述升降机构(3)均与所述控制面板(8)电连接;所述泄气阀(504)与所述控制面板(8)电连接;所述控制面板(8)还与外部加压设备电连接用于实现对待测管件或管材的加压控制。10. An inflatable sealing pipe and fitting pneumatic-hydraulic testing device according to any one of claims 1-9, characterized in that it further includes a control panel (8), the control panel (8) being disposed at the top of the outer wall of the housing (1), the linear drive assembly (4) and the lifting mechanism (3) being electrically connected to the control panel (8); the vent valve (504) being electrically connected to the control panel (8); the control panel (8) is also electrically connected to an external pressurizing device for pressurizing control of the pipe or fitting to be tested.
CN202422636480.2U 2024-10-28 2024-10-28 Pneumatic and hydraulic detection equipment for inflatable sealing type pipe fitting Active CN223565444U (en)

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