CN223557018U - Punching equipment for photovoltaic bracket production - Google Patents

Abstract

The utility model discloses punching equipment for producing a photovoltaic bracket, which comprises a bottom plate, wherein a plurality of supporting legs are fixedly arranged on the bottom side of the bottom plate, a placement plate is fixedly arranged on the top side of the bottom plate, two round holes are formed in the bottom plate, threaded rods are arranged in the two round holes, the bottom ends of the two threaded rods are fixedly sleeved with a second belt wheel and a third belt wheel respectively, the outer sides of the two threaded rods are respectively and spirally sleeved with a sliding block, the movement of a pressing plate is precisely controlled through the transmission combination of a motor driving belt wheel and the threaded rods, the brackets with different thicknesses can be adapted, the clamping force is precisely adjusted, the bracket damage and punching displacement are avoided, the punching precision and quality are greatly improved, a solid foundation is laid for subsequent processing, meanwhile, the limit columns ensure synchronous transmission of the belt wheels, the stability is enhanced, the design of the pressing plate which can be quickly replaced is effective in overcoming the problem of poor universality of traditional equipment, the practicality of the equipment is obviously improved, and the production adjustment time is reduced.

Description

Punching equipment for photovoltaic bracket production

Technical Field

The utility model relates to the technical field of photovoltaic bracket production, in particular to punching equipment for photovoltaic bracket production.

Background

With the continuous increase of the global demand for clean energy, solar photovoltaic power generation is widely applied as an important renewable energy utilization mode, so that the market demand of photovoltaic brackets is also increasingly increased, and in the production process of the photovoltaic brackets, the punching process is a vital link, and the assembly precision and the overall quality of the brackets are directly influenced.

The traditional punching equipment for photovoltaic bracket production has a plurality of defects in the aspect of clamping and fixing the photovoltaic panel, most equipment can only clamp the photovoltaic panel with specific size or limited volume within a limited range, flexibility and universality are lacked, when the photovoltaic panel with different volumes is faced, the whole clamping device is often required to be manually adjusted or replaced, the process is time-consuming and labor-consuming, moreover, the precision is difficult to ensure, the stability of the production efficiency and the product quality is seriously influenced, in addition, the clamping plate of the traditional clamping device is usually fixed in specification and material, the clamping plate is easy to wear after long-term use, and the clamping plate cannot be adaptively replaced according to the material and the surface characteristics of different photovoltaic panels, so that the problems of scratch, unstable clamping and the like of the surface of the photovoltaic panel possibly occur in the punching process are further reduced, and the yield and the economic benefit of production are further reduced.

Disclosure of utility model

Aiming at the defects of the prior art, the utility model provides punching equipment for producing a photovoltaic bracket, which is used for solving the problems in the background art.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

The utility model provides a punching equipment is used in photovoltaic support production, includes the bottom plate, the downside fixed mounting of bottom plate has a plurality of supporting legs, the upside fixed mounting of bottom plate has placed the board, two round holes have been seted up to the bottom plate, all be provided with the threaded rod in two round holes, second band pulley and third band pulley have been cup jointed to the bottom of two threaded rods respectively to the fixed cover, the slider that has been cup jointed in the outside of two threaded rods, one side that two sliders are close to each other all is provided with just tearing open the subassembly, two sliders all are provided with the clamp plate through just tearing open the subassembly, two clamp plates all are L shape, one side that two sliders kept away from each other all is provided with direction subassembly, the below and the top of bottom plate are provided with linkage subassembly and subassembly that punches a hole respectively.

Preferably, the assembly is just torn open and has all offered the slot including one side of two sliders, has all pegged graft in two slots and has had screw thread groove and screw hole all opened and shut to the top side of two inserts and two sliders, and the bolt is installed to the equal screw thread of two screw holes, and in the screw thread groove of alignment was installed into to the equal screw thread of the other end of two bolts, two clamp plates were fixed connection with one side that two inserts are close to each other respectively.

Preferably, the guide assembly comprises two fixing plates fixedly arranged on the top side of the bottom plate, guide grooves are formed in one sides, close to each other, of the two fixing plates, guide blocks are slidably arranged in the two guide grooves, and one sides, close to each other, of the two guide blocks are fixedly connected with one sides, away from each other, of the two sliding blocks.

Preferably, the linkage assembly comprises a fixing frame fixedly arranged on the bottom side of the bottom plate, the fixing frame is L-shaped, a motor is fixedly arranged on the bottom side of the fixing frame, the output end of the motor rotates to penetrate through the fixing frame and fixedly sleeved with a first belt wheel, the second belt wheel and the third belt wheel share the same belt, two limit posts are fixedly arranged on the bottom side of the bottom plate, and one sides of the two limit posts, which are close to each other, are in contact with the belt.

Preferably, the punching assembly comprises a mounting frame fixedly mounted on the top side of the bottom plate, the mounting frame is L-shaped, an air cylinder is fixedly mounted on the top side of the mounting frame, the output end of the air cylinder penetrates through the mounting frame and is fixedly connected with a punching mechanism, and the punching mechanism faces the placing plate.

Preferably, a controller is fixedly arranged on the top side of the bottom plate, and the controller is electrically connected with the motor and the air cylinder.

Preferably, a group of limit rings are fixedly sleeved on the outer sides of the two threaded rods, the number of the limit rings in each group is two, and one side, close to each other, of each group of limit rings is respectively attached to one side, far away from each other, of the bottom plate.

Compared with the prior art, the utility model has the beneficial effects that:

1. Through the transmission combination of motor drive band pulley and threaded rod, accurate control clamp plate removes, can adapt to different thickness supports, accurate regulation clamping force avoids support damage and the displacement of punching a hole, promotes by a wide margin and punches a hole precision and quality, establishes solid foundation for subsequent processing, simultaneously, spacing post ensures band pulley synchronous drive, reinforcing stability, but quick replacement's clamp plate design moreover effectively overcomes the poor problem of traditional equipment commonality, easily handles different shape size supports, is showing improvement equipment practicality, reduces production adjustment time.

2. Through guide block and spacing collar respectively to slider and threaded rod accurate spacing, prevent that it from appearing abnormal movement, guarantee that the centre gripping action is reliable and stable, ensure that the operation of punching a hole is stable go on, the subassembly of punching a hole is controlled the cylinder by the controller is unified and mechanism of punching a hole, realize automatic punching a hole, under firm centre gripping, effectively avoid the skew of punching a hole, guarantee product quality uniformity, this kind of efficient stable process of punching a hole, cooperation flexible clamping device not only satisfies diversified production demand, can also reduce the defective percentage, improve production speed.

Drawings

FIG. 1 is a schematic perspective view of the structure of the present utility model;

FIG. 2 is a schematic cross-sectional view of the structure of the present utility model;

FIG. 3 is a schematic illustration of a belt portion of the present utility model;

FIG. 4 is a schematic illustration of a portion of an insert block of the present utility model.

In the figure, 1, a bottom plate; 2, supporting legs, 3, a fixing frame, 4, a motor, 5, a first belt pulley, 6, a threaded rod, 7, a second belt pulley, 8, a third belt pulley, 9, a belt, 10, a limit post, 11, a limit ring, 12, a sliding block, 13, an inserting block, 14, a pressing plate, 15, a bolt, 16, a guide block, 17, a fixing plate, 18, a mounting frame, 19, a cylinder, 20, a punching mechanism, 21, a controller and 22 and a placing plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, a punching device for producing a photovoltaic bracket, which comprises a bottom plate 1, a plurality of supporting legs 2 are fixedly arranged at the bottom side of the bottom plate 1, a placing plate 22 is fixedly arranged at the top side of the bottom plate 1, two round holes are formed in the bottom plate 1, threaded rods 6 are respectively arranged in the two round holes, the bottom ends of the two threaded rods 6 are respectively fixedly sleeved with a second belt wheel 7 and a third belt wheel 8, the outer sides of the two threaded rods 6 are respectively and spirally sleeved with a slide block 12, one sides of the two slide blocks 12 close to each other are respectively provided with a convenient disassembly component, the two slide blocks 12 are respectively provided with a pressing plate 14 through the convenient disassembly component, the two pressing plates 14 are respectively in an L shape, one sides of the two slide blocks 12 far away from each other are respectively provided with a guide component, a linkage component and a punching component are respectively arranged below and above the bottom plate 1, the linkage component comprises a fixing frame 3 fixedly arranged at the bottom side of the bottom plate 1, the fixing frame 3 is in an L shape, the bottom side of the fixing frame 3 is fixedly provided with a motor 4, the output end of the motor 4 rotates to penetrate through the fixing frame 3 and fixedly sleeved with a first belt pulley 5, the first belt pulley 5 shares the same belt 9 with a second belt pulley 7 and a third belt pulley 8, the bottom side of the bottom plate 1 is fixedly provided with two limit posts 10, one sides of the two limit posts 10, which are close to each other, are contacted with the belt 9, after the photovoltaic bracket is placed, through the arranged motor 4, the motor 4 operates to drive the first belt pulley 5 connected with the photovoltaic bracket to start to rotate anticlockwise, and as the first belt pulley 5, the second belt pulley 7 and the third belt pulley 8 are in transmission connection through the same belt 9, under the action of the belt 9, the second belt pulley 7 and the third belt pulley 8 synchronously rotate along with the first belt pulley 5 and further drive the two threaded rods 6 to rotate anticlockwise, and the two threaded rods 6 are in threaded sleeve connection with a sliding block 12, along with the rotation of threaded rod 6, slider 12 can remove along threaded rod 6's axial direction to drive the clamp plate 14 synchronous downhill movement who links to each other with it, in this in-process, screw drive's design can be with rotary motion conversion rectilinear motion accurately, guaranteed clamp plate 14 accuracy and stability that removes, until clamp plate 14 closely laminating photovoltaic support surface, accomplish the firm centre gripping to the photovoltaic support, this kind of clamping method not only can adapt to the photovoltaic support of different thickness, and through motor 4 drive and screw drive's synergism, can realize the accurate control to clamping force, avoid causing the damage to the photovoltaic support because of the clamping force is too big, or the support displacement when the clamping force is not enough leads to punching a hole, thereby effectively improved the precision and the quality of punching a hole processing, provide reliable earlier stage preparation for follow-up punching operation, and through two spacing posts 10 can play spacing and extrusion's effect to belt 9, thereby make belt 9 can enlarge with first band pulley 5, second band pulley 7 and third band pulley 8's area of contact, and then guarantee that a plurality of band pulleys can more synchronous driving.

Specifically, just, the subassembly is torn open to the convenience includes that slot has all been seted up to one side of two sliders 12, all peg graft in two slots has inserted block 13, both open and shut thread groove and screw hole in the top side of two sliders 12, bolt 15 is all installed to two screw holes equal screw thread, the other end of two bolts 15 is all installed into the thread groove of alignment, two clamp plates 14 are fixed connection with the one side that two inserted block 13 is close to each other respectively, through being provided with two clamp plates 14, and because two clamp plates 14 all peg graft the cooperation through the slot of seting up on inserted block 13 and the slider 12, this kind of connected mode has both guaranteed the stability of clamp plate 14 in the course of the work, be convenient for its dismantlement and change again, when needs are fixed to the photovoltaic support of different sizes or shape, only need screw down two bolts 15 of fixed clamp plate 14, can be taken down current clamp plate 14 easily, then select clamp plate 14 of specific shape and size according to actual demand to install, and through the design that this kind of can replace clamp plate 14 in a flexible way, make this equipment can extensively adapt to the photovoltaic support of multiple different shapes greatly, practicality and practicality are improved.

Specifically, the guide assembly includes that the topside fixed mounting of bottom plate 1 has two fixed plates 17, the guide way has all been seted up to the one side that two fixed plates 17 are close to each other, equal slidable mounting has guide block 16 in two guide ways, one side that two guide blocks 16 are close to each other is fixed connection with one side that two sliders 12 are kept away from each other respectively, a set of spacing collar 11 has all been fixed to the outside of two threaded rods 6, the quantity of every spacing collar 11 of group is two, one side that every spacing collar 11 is close to each other is laminated with one side that bottom plate 1 is kept away from each other respectively, through being provided with two guide blocks 16, two guide blocks 16 can play spacing and direction when two sliders 12 move down, the condition of rotation can be avoided appearing, and through being provided with two sets of spacing collars 11, two sets of spacing collars 11 can play spacing effect to two threaded rods 6, make it can only do rotary motion, the condition of reciprocating or skew is avoided appearing.

Specifically, the punching assembly includes that the topside of bottom plate 1 fixed mounting has mounting bracket 18, mounting bracket 18 is L shape, the topside fixed mounting of mounting bracket 18 has cylinder 19, the output of cylinder 19 runs through mounting bracket 18 and fixedly connected with mechanism 20 that punches a hole, mechanism 20 is towards placing plate 22, the topside fixed mounting of bottom plate 1 has controller 21, controller 21 and motor 4 and cylinder 19 are electric connection, through being provided with controller 21, after the photovoltaic support is fixed, through pressing corresponding button on the controller 21, cylinder 19 will receive the instruction and begin work, promote mechanism 20 that punches a hole and move down to suitable position, then mechanism 20 starts the operation that punches a hole, punch a hole to the photovoltaic support of being held fixed, and in punching a hole the in-process, because the photovoltaic support is firmly fastened, can effectively prevent that the position that punches a hole from appearing the condition such as skew, ensure the precision and the quality that punch a hole, and through the operation of controller 21 also can control motor 4, thereby can be accurate control two clamp plates 14 upwards remove.

The electrical components in the connection device are all connected with an external main controller and 220V mains supply, and the main controller can be conventional known equipment for controlling a computer and the like.

When in use: through placing the photovoltaic support that needs to punch a hole on placing plate 22, then start motor 4 operation drive first band pulley 5 anticlockwise rotation, and because the same belt 9 of sharing between first band pulley 5, second band pulley 7 and the third band pulley 8, under the transmission of belt 9, thereby make second band pulley 7 and the synchronous drive of third band pulley 8 two threaded rods 6 anticlockwise rotation, and then make the slider 12 that two threaded rods 6 outside equal screw cup joint drive two clamp plates 14 synchronous move down, can accomplish the centre gripping fixed of photovoltaic support afterwards, then through pressing the button on controller 21, can make cylinder 19 drive the mechanism 20 that punches a hole down move, then the mechanism 20 operation can carry out the processing of punching a hole to the photovoltaic support, and in the in-process that punches a hole, so can avoid punching a hole and appear the skew condition, and after finishing a hole, cylinder 19 moves once more can drive the mechanism 20 and shift up, then start motor 4 drive first band pulley 5 clockwise rotation again, under the transmission of belt 9, thereby make two sliders 12 drive two clamp plates synchronous upward movement, can accomplish the centre gripping of photovoltaic support 14 later, can carry out the processing of punching a hole and can not take out the same shape through the fixed clamp plate 13 when the shape of two photovoltaic support that need to insert the photovoltaic support 14 down, can not take out the replacement of a hole through the shape of two photovoltaic support 13, can be realized, the shape is identical after the shape is replaced.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims (7)

1. The utility model provides a punching equipment is used in production of photovoltaic support, includes bottom plate (1), a serial communication port, the downside fixed mounting of bottom plate (1) has a plurality of supporting legs (2), the upside fixed mounting of bottom plate (1) has placed board (22), two round holes have been seted up to bottom plate (1), all be provided with threaded rod (6) in two round holes, second band pulley (7) and third band pulley (8) have been cup jointed to the bottom of two threaded rods (6) respectively to the fixed cover, slider (12) have been cup jointed to the outside of two threaded rods (6), one side that two sliders (12) are close to each other all is provided with just tear the subassembly open, two sliders (12) all are clamp plate (14) through just tearing open the subassembly open, one side that two clamp plates (14) all are L shape, one side that two sliders (12) keep away from each other all is provided with guide assembly, the below and the top of bottom plate (1) are provided with linkage subassembly and punching a hole the subassembly respectively.

2. The punching equipment for producing the photovoltaic bracket according to claim 1, wherein the easy-to-disassemble component comprises slots which are formed in one side of two sliding blocks (12), inserting blocks (13) are inserted into the two slots, threaded grooves and threaded holes are formed in the top sides of the two inserting blocks (13) and the two sliding blocks (12), bolts (15) are arranged in the two threaded holes in a threaded manner, the other ends of the two bolts (15) are arranged in the aligned threaded grooves in a threaded manner, and one sides, close to the two inserting blocks (13), of the two pressing plates (14) are fixedly connected.

3. The punching equipment for producing photovoltaic brackets according to claim 1, characterized in that the guiding component comprises two fixing plates (17) fixedly arranged on the top side of the bottom plate (1), guiding grooves are formed in one sides of the two fixing plates (17) close to each other, guiding blocks (16) are slidably arranged in the two guiding grooves, and one sides of the two guiding blocks (16) close to each other are fixedly connected with one sides of the two sliding blocks (12) away from each other.

4. The punching equipment for producing photovoltaic brackets according to claim 1, characterized in that the linkage assembly comprises a fixing frame (3) fixedly arranged at the bottom side of a bottom plate (1), the fixing frame (3) is L-shaped, a motor (4) is fixedly arranged at the bottom side of the fixing frame (3), the output end of the motor (4) rotates to penetrate through the fixing frame (3) and fixedly sleeved with a first belt wheel (5), the first belt wheel (5) shares the same belt (9) with a second belt wheel (7) and a third belt wheel (8), two limiting columns (10) are fixedly arranged at the bottom side of the bottom plate (1), and one sides, close to each other, of the two limiting columns (10) are in contact with the belt (9).

5. The punching equipment for producing photovoltaic brackets according to claim 1, characterized in that the punching assembly comprises a mounting frame (18) fixedly mounted on the top side of the bottom plate (1), the mounting frame (18) is L-shaped, an air cylinder (19) is fixedly mounted on the top side of the mounting frame (18), the output end of the air cylinder (19) penetrates through the mounting frame (18) and is fixedly connected with a punching mechanism (20), and the punching mechanism (20) faces the placing plate (22).

6. The punching device for producing the photovoltaic bracket according to claim 5, wherein a controller (21) is fixedly arranged on the top side of the bottom plate (1), and the controller (21) is electrically connected with the motor (4) and the air cylinder (19).

7. The punching equipment for producing photovoltaic brackets according to claim 1, characterized in that the outer sides of the two threaded rods (6) are fixedly sleeved with a group of limit rings (11), the number of each group of limit rings (11) is two, and one side, close to each other, of each group of limit rings (11) is respectively attached to one side, far away from each other, of the bottom plate (1).