CN223551674U - An ultrasonic flaw detection positioning fixture - Google Patents

Abstract

The utility model relates to an ultrasonic flaw detection equipment's technical field especially relates to an ultrasonic flaw detection location frock, and it carries out the segmentation measurement through setting up the flaw detection device to the defect position, promotes measurement accuracy to mark through setting up a pair of defect position of marking device, reduce workman intensity of labour; the tool comprises a machine body, a moving device, a flaw detection device and a marking device I, wherein the moving device, the flaw detection device and the marking device I are arranged on the machine body; the machine body is used for placing the battery, the mobile device is convenient for moving the machine, the flaw detection device is used for detecting flaws on the metal sheet, and the marking device is used for marking the metal sheet.

Description

Ultrasonic flaw detection positioning tool

Technical Field

The utility model relates to the technical field of ultrasonic flaw detection equipment, in particular to an ultrasonic flaw detection positioning tool.

Background

The large-scale sheet metal is required to be inspected before use to ensure the quality of the sheet metal, and the defect positions are required to be marked during inspection.

For example, in the prior art represented by chinese patent application publication No. CN204008558U, which is an ultrasonic flaw detection defect positioning and measuring device, the main structure of the device includes a main scale, a left vernier and a right vernier, the main scale measures the length or diameter of the defect position, and the left vernier and the right vernier cooperate to measure the size of the defect position.

However, the prior art device still has the problems that the size of the defect position is needed to be measured manually by a worker, the measurement accuracy is low, the defect position is needed to be marked manually by the worker, and the labor intensity of the worker is high.

Disclosure of utility model

In order to solve the technical problems, the utility model provides the ultrasonic flaw detection positioning tool which is used for carrying out sectional measurement on the defect positions by arranging the flaw detection device, improving the measurement precision, automatically marking the defect positions by arranging the marking device and reducing the labor intensity of workers.

The utility model relates to an ultrasonic flaw detection positioning tool which comprises a machine body, a moving device, a flaw detection device and a marking device I, wherein the moving device, the flaw detection device and the marking device I are arranged on the machine body, the machine body is used for placing a battery, the moving device is convenient for moving a machine, the flaw detection device is used for detecting flaws on a metal plate, and the marking device I is used for marking the metal plate.

Preferably, the machine body comprises a battery box, a cover plate, two first handles and two first supports, a cavity is formed in the battery box, a battery for providing power for the first marking device is arranged in the battery box, an opening is formed in the top end of the battery box, the cover plate is arranged at the top end of the battery box in a covering mode, the first handles are arranged at the top end of the cover plate, the first supports are arranged at the bottom end of the battery box, and mounting holes are formed in the first supports respectively, and the battery box is used for accommodating the battery.

Preferably, the moving device comprises two supports II, a handle II and two rollers, wherein the two supports II are arranged at the rear end of the battery box, the handle II is arranged on the two supports II, the two rollers are respectively and rotatably arranged in two mounting holes of the two supports I, and the handle II and the rollers facilitate the moving of the machine.

Preferably, the flaw detection device comprises a third support, a plurality of groups of fourth supports and a plurality of ultrasonic flaw detection heads, wherein the third support is arranged at the bottom end of the battery box, the fourth plurality of groups of supports are uniformly arranged at the bottom end of the third support at intervals, the plurality of ultrasonic flaw detection heads are respectively arranged on the fourth plurality of groups of supports, and the ultrasonic flaw detection heads carry out ultrasonic flaw detection on the metal plates.

Preferably, the first marking device comprises a fifth bracket, a sixth plurality of groups of brackets, a first plurality of air cylinders and a first plurality of marking heads, wherein the fifth bracket is arranged at the bottom end of the battery box, the fifth bracket is positioned behind the third bracket, the sixth plurality of groups of brackets are uniformly arranged at the bottom end of the fifth bracket at intervals, the first plurality of air cylinders are respectively arranged on the sixth plurality of brackets, the first plurality of marking heads are respectively arranged at the bottom ends of the first plurality of air cylinders, the first air cylinder provides power to drive the first marking heads to move up and down, and the first marking heads move downwards to mark the metal plates.

The marking device comprises a linear motor, a bracket seven, a smooth rod, a sliding block, two groups of brackets eight, a cylinder II and a marking head II, wherein the linear motor and the two brackets seven are arranged at the bottom end of a battery box, the linear motor and the two brackets seven are positioned behind the bracket III, the smooth rod is arranged on the two brackets seven, the sliding block is slidably arranged on the smooth rod, the two groups of brackets eight are respectively arranged on the linear motor and the sliding block, the two groups of brackets eight are arranged between the linear motor and the sliding block, the cylinder II is arranged on the two groups of brackets eight, the marking head II is arranged at the bottom end of the cylinder II, the linear motor provides power to drive the marking head II to move left and right, the cylinder II provides power to drive the marking head II to move up and down, the linear motor is matched with the cylinder II to drive the marking head II to mark metal plates, and the linear motor enables the marking head II to accurately mark defect boundaries.

Compared with the prior art, the method has the advantages that the defect positions can be measured in a segmented mode, the measurement accuracy is high, the defect positions can be marked through the marking device, and the labor intensity of workers is reduced.

Drawings

FIG. 1 is a schematic diagram of an axial structure of a battery box, a bracket six and the like;

FIG. 2 is a schematic diagram of an axial structure of a battery box, a linear motor, a bracket seven and the like;

FIG. 3 is a schematic illustration of an isometric construction of a fuselage;

FIG. 4 is a schematic illustration of an isometric construction of a fuselage;

FIG. 5 is a schematic diagram of an isometric structure of a mobile device;

FIG. 6 is an enlarged schematic view of the axial structure of the flaw detector;

FIG. 7 is an enlarged schematic view of the axial measurement structure of the fifth bracket, the sixth bracket and the cylinder, etc.;

Fig. 8 is an enlarged schematic diagram of the axial measurement structure of the linear motor, the bracket seven, the optical lever and the like.

The marking device comprises a frame 01, a frame 11, a battery box 12, a cover plate 13, a handle one, a frame 14, a frame one, a 02, a moving device 21, a frame two, a frame 22, a handle two, a frame 23, a roller 03, a flaw detector 31, a frame three, a frame 32, a frame four, a frame 33, an ultrasonic flaw detector head 04, a marking device one, a frame 41, a frame five, a frame 42, a frame six, a frame 43, a cylinder one, a frame 44, a marking head two, a frame 51, a linear motor 52, a frame seven, a frame 53, a light bar 54, a slider 55, a frame eight, a frame 56, a cylinder two, a frame 57 and a marking head two.

Detailed Description

In order that the utility model may be readily understood, a more complete description of the utility model will be rendered by reference to the appended drawings. This utility model may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.

Example 1

As shown in FIG. 1, the ultrasonic flaw detection positioning tool comprises a machine body 01, a moving device 02, a flaw detection device 03 and a marking device I04, wherein the moving device 02, the flaw detection device 03 and the marking device I04 are all arranged on the machine body 01, the machine body 01 is used for placing a battery, the moving device 02 is convenient for moving a machine, the flaw detection device 03 is used for detecting flaws of a metal plate, and the marking device I04 is used for marking the metal plate.

As shown in fig. 3 and 4, the body 01 includes a battery box 11, a cover plate 12, two first handles 13 and two first supports 14, a chamber is provided inside the battery box 11, a battery for providing power to the first marking device 04 is provided inside the battery box 11, an opening is provided at the top end of the battery box 11, the cover plate 12 is covered at the top end of the battery box 11, the two first handles 13 are all installed at the top end of the cover plate 12, the two first supports 14 are all installed at the bottom end of the battery box 11, and mounting holes are respectively provided on the two first supports 14.

As shown in fig. 5, the moving device 02 includes two brackets 21, a handle 22 and two rollers 23, the two brackets 21 are mounted at the rear end of the battery box 11, the handle 22 is mounted on the two brackets 21, and the two rollers 23 are rotatably mounted in two mounting holes of the two brackets 14, respectively.

As shown in fig. 6, the flaw detection device 03 includes a third bracket 31, a plurality of groups of fourth brackets 32 and a plurality of ultrasonic flaw detection heads 33, the third bracket 31 is installed at the bottom end of the battery box 11, the plurality of groups of fourth brackets 32 are installed at the bottom end of the third bracket 31 at uniform intervals, and the plurality of ultrasonic flaw detection heads 33 are respectively installed on the plurality of groups of fourth brackets 32.

As shown in fig. 7, the first marking device 04 includes a fifth bracket 41, a sixth plurality of groups of brackets 42, a first plurality of cylinders 43 and a first plurality of marking heads 44, the fifth bracket 41 is installed at the bottom end of the battery box 11, the fifth bracket 41 is located behind the third bracket 31, the sixth plurality of groups of brackets 42 are installed at the bottom end of the fifth bracket 41 at uniform intervals, the first plurality of cylinders 43 are respectively installed on the sixth plurality of brackets 42, and the first plurality of marking heads 44 are respectively installed at the bottom ends of the first plurality of cylinders 43.

Firstly, placing a machine on the surface of a metal plate, then opening an ultrasonic flaw detection head 33 and a first cylinder 43, performing ultrasonic flaw detection on the metal plate by the ultrasonic flaw detection head 33, providing power for the first cylinder 43, driving a first marking head 44 to move up and down, marking the metal plate by the first marking head 44 moving down, and pushing the machine to move so as to finish flaw detection and flaw position marking of the metal plate.

Example 2

As shown in fig. 1 to 8, the present embodiment has substantially the same structure as embodiment 1, except that in the present embodiment, the first marking device 04 includes a linear motor 51, a bracket seven 52, a lever 53, a slider 54, two groups of brackets eight 55, a cylinder two 56, and a marking head two 57, the linear motor 51 and the two brackets seven 52 are each mounted at the bottom end of the battery box 11, and the linear motor 51 and the two brackets seven 52 are each located behind the bracket three 31, the lever 53 is mounted on the two brackets seven 52, the slider 54 is slidably mounted on the lever 53, the two groups of brackets eight 55 are mounted on the linear motor 51 and the slider 54, respectively, and the cylinder two 56 between the linear motor 51 and the slider 54 is mounted on the two groups of brackets eight 55, and the marking head two 57 is mounted at the bottom end of the cylinder two 56.

As shown in fig. 1 to 8, in the ultrasonic flaw detection positioning tool of the present utility model, when in operation, a machine is firstly placed on the surface of a metal plate, then an ultrasonic flaw detection head 33, a linear motor 51 and a second cylinder 56 are opened, the ultrasonic flaw detection head 33 performs ultrasonic flaw detection on the metal plate, the linear motor 51 provides power to drive the second mark head 57 to move left and right, the second cylinder 56 provides power to drive the second mark head 57 to move up and down, the linear motor 51 and the second cylinder 56 are matched, the second mark head 57 is driven to mark the metal plate, the second mark head 57 can accurately mark a defect boundary, and flaw detection and defect position marking on the metal plate can be completed by pushing the machine to move.

The battery, the plurality of ultrasonic flaw detection heads 33, the plurality of first air cylinders 43, the linear motor 51 and the second air cylinder 56 of the present utility model are purchased on the market, and the present utility model is only required to be installed and operated according to the attached instructions of use by those skilled in the art, without the need for creative efforts of those skilled in the art.

The utility model has the main functions of sectionally measuring the defect position by arranging the flaw detector 03, improving the measurement accuracy, automatically marking the defect position by arranging the marking device I04, reducing the labor intensity of workers, and solving the problems of low measurement accuracy, manual marking of the defect position by workers and high labor intensity in the prior art, which are caused by the need of manually measuring the defect position by the workers.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that modifications and variations can be made without departing from the technical principles of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (5)

1. The ultrasonic flaw detection positioning tool comprises a machine body (01) and is characterized by further comprising a moving device (02), a flaw detection device (03) and a marking device I (04), wherein the moving device (02), the flaw detection device (03) and the marking device I (04) are all arranged on the machine body (01), the machine body (01) is used for placing a battery, the moving device (02) is convenient for moving a machine, the flaw detection device (03) is used for detecting flaws on a metal plate, and the marking device I (04) is used for marking the metal plate;

Fuselage (01) are including battery box (11), apron (12), two first handles (13) and two first supports (14), the inside cavity that is provided with of battery box (11), battery box (11) inside is provided with the battery to marking device one (04) power supply, battery box (11) top is provided with the opening, apron (12) lid dress is on battery box (11) top, two first handles (13) are all installed on apron (12) top, two first supports (14) are all installed in battery box (11) bottom, be provided with the mounting hole on two first supports (14) respectively.

2. An ultrasonic flaw detection positioning tool as claimed in claim 1, wherein the moving device (02) comprises two supports (21), a handle (22) and two rollers (23), the two supports (21) are arranged at the rear end of the battery box (11), the handle (22) is arranged on the two supports (21), and the two rollers (23) are respectively rotatably arranged in two mounting holes of the two supports (14).

3. The ultrasonic flaw detection positioning tool according to claim 1, wherein the flaw detection device (03) comprises a third support (31), a plurality of fourth supports (32) and a plurality of ultrasonic flaw detection heads (33), the third support (31) is arranged at the bottom end of the battery box (11), the fourth supports (32) are uniformly arranged at the bottom end of the third support (31) at intervals, and the plurality of ultrasonic flaw detection heads (33) are respectively arranged on the fourth supports (32).

4. An ultrasonic flaw detection positioning tool as claimed in claim 3, wherein the first marking device (04) comprises a fifth bracket (41), a plurality of groups of sixth brackets (42), a plurality of first air cylinders (43) and a plurality of first marking heads (44), the fifth bracket (41) is arranged at the bottom end of the battery box (11), the fifth bracket (41) is positioned behind the third bracket (31), the plurality of groups of sixth brackets (42) are uniformly arranged at the bottom end of the fifth bracket (41) at intervals, the first air cylinders (43) are respectively arranged on the sixth brackets (42), and the first marking heads (44) are respectively arranged at the bottom ends of the first air cylinders (43).

5. An ultrasonic flaw detection positioning tool as claimed in claim 3, wherein the first marking device (04) comprises a linear motor (51), a bracket seven (52), a feed beam (53), a slide block (54), two groups of brackets eight (55), a cylinder two (56) and a marking head two (57), the linear motor (51) and the two brackets seven (52) are both arranged at the bottom end of the battery box (11), the linear motor (51) and the two brackets seven (52) are both arranged behind the bracket three (31), the feed beam (53) is arranged on the two brackets seven (52), the slide block (54) is slidably arranged on the feed beam (53), the two groups of brackets eight (55) are respectively arranged on the linear motor (51) and the slide block (54), the two groups of brackets eight (55) are both arranged between the linear motor (51) and the slide block (54), the cylinder two (56) are arranged on the two groups of brackets eight (55), and the marking head two (57) is arranged at the bottom end of the cylinder two (56).