CN223550920U - A high-efficient agitating unit for lead alloy smelting furnace - Google Patents
A high-efficient agitating unit for lead alloy smelting furnaceInfo
- Publication number
- CN223550920U CN223550920U CN202422817143.3U CN202422817143U CN223550920U CN 223550920 U CN223550920 U CN 223550920U CN 202422817143 U CN202422817143 U CN 202422817143U CN 223550920 U CN223550920 U CN 223550920U
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- China
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- stirring
- smelting furnace
- stirring device
- axis
- lead alloy
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
本实用新型公开了一种用于铅合金熔炼炉的高效搅拌装置,包括搅拌装置主体、控制器，控制器设置在熔炼炉右侧且与搅拌装置主体电信连接；所述的搅拌装置本体还包括调节平台、搅拌杆转动装置、叶片可动搅拌杆，调节平台设置在熔炼炉上方，搅拌杆转动装置设置在调节平台下方，可调节叶片搅拌杆前端与搅拌杆转动装置末端连接。本实用新型的功能是该装置搅拌中心可移动，增加了混合效率；搅拌角度可调节，加强了混合效果；搅拌叶片可拆卸、可上下调整搅拌位置，提高装置适用性；装置整体搅拌效率高、耗时短、节能效益好。
This utility model discloses a high-efficiency stirring device for a lead alloy smelting furnace, including a stirring device body and a controller. The controller is located on the right side of the smelting furnace and is electrically connected to the stirring device body. The stirring device body also includes an adjustment platform, a stirring rod rotating device, and a blade-movable stirring rod. The adjustment platform is located above the smelting furnace, and the stirring rod rotating device is located below the adjustment platform. The front end of the adjustable blade stirring rod is connected to the end of the stirring rod rotating device. The functions of this utility model are: the stirring center of the device is movable, increasing the mixing efficiency; the stirring angle is adjustable, enhancing the mixing effect; the stirring blades are detachable and the stirring position can be adjusted up and down, improving the applicability of the device; the overall stirring efficiency of the device is high, the time is short, and the energy-saving benefits are good.
Description
Technical Field
The utility model belongs to the technical field of stirring devices, and particularly relates to a high-efficiency stirring device for a lead alloy smelting furnace.
Background
In the lead alloy smelting process, the stirring device plays a crucial role, and directly influences smelting efficiency, energy consumption and quality of the final product. In the lead alloy smelting process, the mixing efficiency determines the uniformity of alloy components and tissue distribution and smelting speed. Inefficient stirring can lead to non-uniform smelting, impact product quality, and even require additional mixing and adjustment steps, increasing system energy consumption and production costs. The traditional stirring method inevitably generates uneven melt mixing, generates ineffective energy consumption under the conditions of circulation and the like, and particularly in large-scale production, the excessive energy consumption cost occupies a significant part of the production cost. Development of a stirring device with high efficiency and low energy consumption is important for reducing production cost.
The utility model provides a smelting furnace agitating unit as disclosed in chinese patent (CN 208313075U) among the prior art, includes hydraulic lifting mechanism, the hydraulic lifting mechanism top is provided with the lower backup pad, the lower backup pad upside is provided with the slide, slide top sliding connection has the top slide, top slide one end is connected with the lead screw, and the other end is provided with agitating unit, top slide top is provided with the drive agitating unit pivoted drive arrangement. When the device is used, the screw rod pushes the upper sliding plate to slide along the slide way, the stirring device stretches into the smelting furnace, the hydraulic lifting mechanism adjusts the height of the stirring device, so that the stirring device stretches into the molten liquid, and the driving device drives the stirring device to rotate to stir the molten liquid.
The device has the following defects that firstly, a stirring center cannot be moved, the mixing efficiency is low, secondly, the stirring angle cannot be adjusted, the mixing effect is poor, the alloy components are unevenly distributed, thirdly, the stirring blades cannot adjust the positions, and the stirring positions which are required to be adjusted for different metal densities cannot be dealt with, so that the applicability of the device is low.
To this end, a high-efficiency stirring device for a lead alloy smelting furnace is provided herein.
Disclosure of utility model
In order to solve the technical problems, the utility model discloses a high-efficiency stirring device for a lead alloy smelting furnace, which has the advantages that the stirring center is movable, the mixing efficiency is improved, the stirring angle is adjustable, the mixing effect is enhanced, the stirring blades are detachable, the stirring position can be adjusted up and down, the applicability of the device is improved, the overall stirring efficiency of the device is high, the time consumption is short, and the energy-saving benefit is good.
In order to achieve the technical effects, the utility model provides a high-efficiency stirring device for a lead alloy smelting furnace, which comprises a stirring device main body and a controller, wherein the controller is arranged on the right side of the smelting furnace and is in telecommunication connection with the stirring device main body, the stirring device main body further comprises an adjusting platform, a stirring rod rotating device and a blade movable stirring rod, the adjusting platform is arranged above the smelting furnace, the stirring rod rotating device is arranged below the adjusting platform, and the front end of the adjustable blade stirring rod is connected with the tail end of the stirring rod rotating device.
Preferably, the adjusting platform further comprises an X-axis screw guide rail, a Y-axis screw guide rail, an X-axis sliding block and a Y-axis sliding block, wherein the X-axis screw guide rail is respectively arranged on two sides above the smelting furnace, the X-axis sliding block is slidably mounted on the X-axis screw guide rail, the Y-axis screw guide rail is arranged on the X-axis sliding block, and the Y-axis sliding block is slidably mounted on the Y-axis screw guide rail.
Preferably, the stirring rod rotating device further comprises a rotating mechanical joint, a spherical mechanical joint and a stirring rod support, wherein the rotating mechanical joint is arranged below the Y-axis sliding block, the spherical mechanical joint is arranged below the rotating mechanical joint, and the stirring rod support is arranged below the spherical mechanical joint.
Preferably, the movable stirring rod of the blade further comprises a stirring motor, a small sleeve, a large sleeve, a telescopic electric cylinder, a connecting rod, a blade, a rotating motor, a gear shaft b and a rotating gear, wherein the output end of the stirring motor is connected with the front end of the small sleeve, the middle outer side of the small sleeve is in sliding connection with the inner side of the front end of the large sleeve, the inner side of the upper end of the small sleeve is provided with the telescopic electric cylinder, the front end of the connecting rod is connected with the telescopic electric cylinder side face, the blade is installed at the tail end of the connecting rod, the rotating motor is arranged on the side face of the front end of the small sleeve, the output end of the rotating motor is connected with the gear shaft b, and the rotating gear is arranged on the outer side of the front end of the large sleeve and meshed with the gear shaft b.
Preferably, a round hole is formed in the bottom of the large sleeve.
Preferably, an adjusting groove is arranged on the outer side of the large sleeve.
Preferably, the tail end of the adjusting groove is provided with a limiting hole.
Preferably, the connecting rod is in threaded connection with the blade.
Compared with the prior art, the utility model has the following beneficial effects:
The stirring device comprises a stirring device main body and a controller, wherein the stirring center and the stirring angle of the stirring rod can be changed by the adjusting platform and the stirring rod, so that the mixing efficiency is improved, the mixing effect is enhanced, the position of the stirring blade can be adjusted by the movable stirring rod of the blade, the stirring position can be adjusted up and down by the detachable blade, the applicability of the device is improved, and the whole stirring efficiency of the device is high, the time consumption is short, and the energy-saving benefit is good.
Drawings
FIG. 1 is a schematic structural view of embodiment 1 of the present utility model;
FIG. 2 is a schematic view showing the structure of a stirring device main body according to example 1 of the present utility model;
FIG. 3 is a sectional view showing the construction of a blade movable stirring rod according to embodiment 1 of the present utility model;
in the drawings, the list of components represented by the various numbers is as follows:
1. The device comprises a controller, a smelting furnace, a3, an X-axis lead screw guide rail, a4, a Y-axis lead screw guide rail, a5, an X-axis sliding block, a6, a Y-axis sliding block, a7, a rotating mechanical joint, an 8, a spherical mechanical joint, a 9, a stirring rod support, a 10, a stirring motor, a 11, a small sleeve, a 12, a large sleeve, a 13, a telescopic electric cylinder, a 14, a connecting rod, a 15, a blade, a 16, a rotating motor, a 17, a tooth axis b, a 18, a rotating gear, a 19, an adjusting groove and a 20, and a limiting hole.
Detailed Description
The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to fall within the scope of the utility model.
As shown in fig. 1 to 3, the inventor finds that the prior art has the following problems that firstly, the stirring center cannot be moved, the mixing efficiency is low, secondly, the stirring angle cannot be adjusted, the mixing effect is poor, the alloy components are unevenly distributed, thirdly, the stirring blades cannot adjust the positions, and the stirring positions which are required to be adjusted for different metal densities cannot be dealt with, so that the applicability of the device is low;
the inventor provides a high-efficiency stirring device for a lead alloy smelting furnace, which comprises a stirring device main body and a controller 1, wherein the controller 1 is arranged on the right side of the smelting furnace 2 and is in telecommunication connection with the stirring device main body, the stirring device main body also comprises an adjusting platform, a stirring rod rotating device and a blade movable stirring rod, the adjusting platform is arranged above the smelting furnace 2, the stirring rod rotating device is arranged below the adjusting platform, and the front end of the stirring rod of the adjustable blade is connected with the tail end of the stirring rod rotating device.
By adopting the scheme, the adjusting platform can be controlled to adjust the whole position of the stirring device through the controller 1, the stirring rod rotating device can be controlled to rotate the stirring rod with the adjustable blades, the stirring center and the stirring angle are changed, the mixing efficiency is improved, and the mixing effect is enhanced, the movable stirring rod with the blades is controlled by the controller 1, the position of the blades 15 on the stirring rod can be changed, the stirring position between the connecting rod 14 and the blades 15 can be adjusted up and down in a threaded connection manner, the applicability of the device is improved, the whole stirring efficiency of the device is high, the time consumption is short, and the energy-saving benefit is good.
Further, the movable stirring rod with the blades further comprises a stirring motor 10, a small sleeve 11, a large sleeve 12, a telescopic cylinder 13, a connecting rod 14, a blade 15, a rotating motor 16, a gear shaft b17 and a rotating gear 18, wherein the output end of the stirring motor 10 is connected with the front end of the small sleeve 11, the outer side of the middle part of the small sleeve 11 is in sliding connection with the inner side of the front end of the large sleeve 12, the telescopic cylinder 13 is arranged on the inner side of the upper end of the small sleeve 11, the front end of the connecting rod 14 is connected with the telescopic rod side of the telescopic cylinder 13, the blade 15 is arranged at the tail end of the connecting rod 14, the rotating motor 16 is arranged on the side of the top end of the small sleeve 11, the output end of the rotating motor 16 is connected with the gear shaft b17, and the rotating gear 18 is arranged on the outer side of the front end of the large sleeve 12 and meshed with the gear shaft b 17;
The telescopic electric cylinder 13 can drive the connecting rod 14 and the blade 15 to stretch out and draw back outside the small sleeve 11, the rotating motor 16 drives the rotating gear 18 through the gear shaft b17 to enable the large sleeve 12 to rotate outside the small sleeve 11, and then the connecting rod 14 and the blade 15 on the telescopic rod of the telescopic electric cylinder 13 are adjusted in the vertical position on the large sleeve 12, and device applicability is improved.
Further, a round hole (not shown in the figure) is arranged at the bottom of the large sleeve 12;
Wherein, owing to be provided with adjustment tank 19 on the big sleeve, can lead to the alloy solution to get into from the side, so set up the round hole and do benefit to the alloy solution that gets into big sleeve 12 inside and discharge from the below, prevent that alloy solution from accumulating in big sleeve 12 in the stirring process.
Further, an adjusting groove 19 is arranged on the outer side of the large sleeve 12;
Wherein the adjusting groove 19 allows the connecting rod 14 and the blade 15 to be adjusted to different positions by rotating the motor 16.
Further, a limiting hole 20 is formed at the tail end of the adjusting groove 19;
The limiting hole 20 can fix the connecting rod 14, so that the connecting rod 14 is prevented from being displaced after the position is changed.
Example 1
As shown in fig. 1 to 3;
Further, the adjusting platform further comprises an X-axis screw guide rail 3, a Y-axis screw guide rail 4, an X-axis sliding block 5 and a Y-axis sliding block 6, wherein the X-axis screw guide rail 3 is respectively arranged on two sides above the smelting furnace 2, the X-axis sliding block 5 is slidably arranged on the X-axis screw guide rail 3, the Y-axis screw guide rail 4 is arranged on the X-axis sliding block 5, and the Y-axis sliding block 6 is slidably arranged on the Y-axis screw guide rail 4;
Wherein, X axle lead screw guide rail 3 makes Y axle lead screw guide rail 4 remove on the X axle through driving X axle slider 5, and Y axle lead screw guide rail 4 can drive Y axle slider 6 and remove in the Y axle direction to make whole adjustment platform can realize the regulation removal in X, Y axial direction, can change the stirring center, improve mixing efficiency, this kind of mode simultaneously can accurate adjustment stirring center's position.
Further, the stirring rod rotating device further comprises a rotating mechanical joint 7, a spherical mechanical joint 8 and a stirring rod support 9, wherein the rotating mechanical joint 7 is arranged below the Y-axis sliding block 6, the spherical mechanical joint 8 is arranged below the rotating mechanical joint 7, and the stirring rod support 9 is arranged below the spherical mechanical joint 8.
Wherein, the rotating mechanical joint 7 can horizontally rotate, the spherical mechanical joint 8 can drive the stirring rod support 9 to swing on the Z-axis plane, and the rotating mechanical joint 7 and the spherical mechanical joint 8 are matched to realize the change of the device in angle, thereby changing the stirring angle and improving the mixing efficiency.
Example 2
Not shown in the figures;
Further, the connecting rod 14 is in threaded connection with the blade 15;
Wherein the threaded connection facilitates the disassembly between the connecting rod 14 and the blade 15.
In summary, the device comprises a stirring device main body and a controller 1, wherein the stirring center and the stirring angle of the stirring rod can be changed by the adjusting platform and the stirring rod, so that the mixing efficiency is improved, the mixing effect is enhanced, the position of the stirring blade 15 can be adjusted by the movable stirring rod of the blade, the blade 15 is detachable, and the applicability of the device is improved.
The working principle of the utility model is that the scheme of the embodiment 1 is adopted, the controller 1 is used for controlling the X-axis sliding block 5 to synchronously slide on the X-axis lead screw guide rail 3, so that the Y-axis lead screw guide rail 4 on the X-axis sliding block 5 is driven to change position in the X-axis direction, and meanwhile, the Y-axis lead screw guide rail 4 can be controlled to enable the Y-axis sliding block 6 to change position in the Y-axis direction, so that a stirring rod rotating device arranged below the Y-axis sliding block 6 can be moved in the X, Y axis direction, the stirring center can be changed, the mixing efficiency is improved, and meanwhile, the position of the stirring center can be accurately adjusted in the mode;
the controller 1 controls the rotary mechanical joint 7 to horizontally rotate, and the spherical mechanical joint 8 is matched to swing on the Z-axis plane, so that the blade arranged below can be driven to rotate the movable stirring rod, the stirring angle is changed, and the mixing efficiency is improved;
The movable stirring rod of the blade is controlled to start by the controller 1, the stirring motor 10 drives the small sleeve 11 below to rotate with the rotating motor 16, the stirring motor is matched with the blade 15 to realize the basic stirring function, at the moment, the connecting rod 14 is clamped in the limiting hole 20 on the large sleeve 12, when the position of the blade 15 needs to be regulated, the telescopic electric cylinder 13 is contracted, the connecting rod 14 is enabled to leave the limiting groove upwards, the rotating motor 16 is started, the gear shaft b17 is driven to rotate, the rotating gear 18 drives the large sleeve 12 to rotate rightwards, the connecting rod 14 is enabled to arrive at the vertical section of the regulating groove 19, then the telescopic electric cylinder 13 is contracted or stretched, the connecting rod 14 is regulated to another position, meanwhile, the large sleeve 12 is rotated to the upper part of the limiting groove, the telescopic electric cylinder 13 is stretched downwards, the connecting rod 14 is clamped into the limiting groove, the position of the blade 15 is switched, and the applicability of the device is improved;
By adopting the scheme of the embodiment 2, the connecting rod 14 is in threaded connection with the blade 15, so that the blade 15 can be conveniently detached and replaced, the applicability of the device is improved, the whole stirring efficiency of the device is high, the time consumption is short, and the energy-saving benefit is good.
So far, the operation process of the whole stirring device is finished.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The high-efficiency stirring device for the lead alloy smelting furnace comprises a stirring device main body and a controller (1), wherein the controller (1) is arranged on the right side of the smelting furnace (2) and is in telecommunication connection with the stirring device main body.
2. The efficient stirring device for the lead alloy smelting furnace according to claim 1, wherein the adjusting platform further comprises an X-axis lead screw guide rail (3), a Y-axis lead screw guide rail (4), an X-axis sliding block (5) and a Y-axis sliding block (6), the X-axis lead screw guide rail (3) is respectively arranged on two sides above the smelting furnace (2), the X-axis sliding block (5) is slidably mounted on the X-axis lead screw guide rail (3), the Y-axis lead screw guide rail (4) is arranged on the X-axis sliding block (5), and the Y-axis sliding block (6) is slidably mounted on the Y-axis lead screw guide rail (4).
3. The efficient stirring device for the lead alloy smelting furnace, which is characterized by further comprising a rotating mechanical joint (7), a spherical mechanical joint (8) and a stirring rod support (9), wherein the rotating mechanical joint (7) is arranged below the Y-axis sliding block (6), the spherical mechanical joint (8) is arranged below the rotating mechanical joint (7), and the stirring rod support (9) is arranged below the spherical mechanical joint (8).
4. The efficient stirring device for the lead alloy smelting furnace is characterized in that the movable stirring rod of the blades further comprises a stirring motor (10), a small sleeve (11), a large sleeve (12), a telescopic electric cylinder (13), a connecting rod (14), a blade (15), a rotating motor (16), a gear shaft b (17) and a rotating gear (18), the output end of the stirring motor (10) is connected with the front end of the small sleeve (11), the outer side of the middle of the small sleeve (11) is slidably connected with the inner side of the front end of the large sleeve (12), the inner side of the upper end of the small sleeve (11) is provided with the telescopic electric cylinder (13), the front end of the connecting rod (14) is connected with the telescopic rod side of the telescopic electric cylinder (13), the tail end of the connecting rod (14) is provided with the blade (15), the rotating motor (16) is arranged on the top side of the small sleeve (11), the output end of the rotating motor (16) is connected with a gear shaft b (17), and the rotating gear (18) is arranged on the outer side of the front end of the large sleeve (12) and meshed with the gear shaft b (17).
5. The efficient stirring device for the lead alloy smelting furnace according to claim 4, wherein a round hole is formed in the bottom of the large sleeve (12).
6. The efficient stirring device for the lead alloy smelting furnace according to claim 4, wherein an adjusting groove (19) is formed on the outer side of the large sleeve (12).
7. The efficient stirring device for the lead alloy smelting furnace according to claim 6, wherein the tail end of the regulating groove (19) is provided with a limiting hole (20).
8. A high-efficiency stirring device for a lead alloy smelting furnace according to claim 4, wherein the connecting rod (14) is in threaded connection with the blades (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422817143.3U CN223550920U (en) | 2024-11-19 | 2024-11-19 | A high-efficient agitating unit for lead alloy smelting furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422817143.3U CN223550920U (en) | 2024-11-19 | 2024-11-19 | A high-efficient agitating unit for lead alloy smelting furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223550920U true CN223550920U (en) | 2025-11-14 |
Family
ID=97628606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422817143.3U Active CN223550920U (en) | 2024-11-19 | 2024-11-19 | A high-efficient agitating unit for lead alloy smelting furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223550920U (en) |
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2024
- 2024-11-19 CN CN202422817143.3U patent/CN223550920U/en active Active
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