CN223546070U - A type of ton-shaped steel pipe embossing machine - Google Patents

Abstract

This utility model discloses a ton-shaped steel pipe embossing machine, including a punch press body. Multiple hydraulic cylinders are fixedly connected to the inner top of the punch press body, and the telescopic ends of the multiple hydraulic cylinders are jointly fixedly connected to a lower pressing block. A mold is provided at the inner bottom of the punch press body. A mounting frame is installed on the left side of the punch press body. Multiple inclined slides and baffle plates are installed on the mounting frame. A material distribution component is provided on the mounting frame. The material distribution component includes a rectangular plate fixedly connected to the mounting frame. Two fourth guide rails are fixedly connected to the rectangular plate, and material distribution slide plates are slidably connected to both fourth guide rails. This steel pipe embossing machine can quickly feed multiple steel pipes into the punch press body for embossing, improving the processing efficiency of steel pipe embossing. It also enables continuous production, and after each embossing process, the product can be quickly unloaded through the drive component and lifting plate.

Description

Ton bucket steel pipe embossing machine

Technical Field

The utility model relates to the technical field of steel pipe embossing, in particular to a ton barrel steel pipe embossing machine.

Background

In the current industrial manufacturing field, steel pipe products are widely applied to various industries such as construction, machining, automobile manufacturing, decoration and the like due to the advantages of high strength, good plasticity and the like. With the continuous improvement of the requirements of the market on the appearance aesthetic property and the functionality of steel pipe products, the requirement of embossing the surface of the steel pipe is growing.

Conventional steel pipe embossing processes often rely on relatively crude manual operations or simple mechanical equipment, and have many limitations. For example, manual embossing is not only inefficient, but also it is difficult to ensure consistency and accuracy of the embossed pattern, so that the quality of the product is irregular, and the requirement of large-scale and standardized production cannot be met. However, some early simple embossing devices have defects in feeding, positioning and continuity of the embossing process, and often have the problems of unsmooth feeding and inaccurate positioning of the steel pipes, so that the embossing effect is not ideal and the rejection rate is high.

Meanwhile, in the whole steel pipe embossing production flow, if links such as feeding, distributing, subsequent material transferring and the like cannot realize automatic or efficient collaborative operation, the whole production rhythm can be greatly dragged, and the labor cost and the time cost are increased. Moreover, the lack of an effective correction mechanism can have a serious impact on the embossing quality if the position deviation of the steel tube is large before the steel tube enters the embossing process.

Therefore, there is a need to design a ton-can steel tube embossing machine to solve the above-mentioned problems.

Disclosure of utility model

The utility model aims to solve the defects in the prior art, and provides a ton barrel steel pipe embossing machine, which can rapidly feed a plurality of steel pipes into a punching machine body to carry out embossing treatment, improve the processing efficiency of steel pipe embossing, simultaneously can carry out continuous production, and can rapidly carry out blanking treatment on products through the arrangement of a driving assembly and a lifting plate after each embossing.

In order to achieve the above purpose, the present utility model adopts the following technical scheme:

The utility model provides a ton bucket steel pipe coining mill, includes the punch press body, the interior top fixedly connected with of punch press body a plurality of pneumatic cylinders, a plurality of the flexible end of pneumatic cylinder is fixedly connected with down the briquetting jointly, the interior bottom of punch press body is equipped with the mould, the mounting bracket is installed in the left side of punch press body, install a plurality of slope slides and striker plate on the mounting bracket, be equipped with the feed divider subassembly on the mounting bracket, the feed divider subassembly includes the rectangular plate of fixed connection on the mounting bracket, two fixedly connected with fourth guide rails on the rectangular plate, two equal sliding connection has the feed divider slide on the fourth guide rail, two the common fixedly connected with second bar of upper end of feed divider slide, two be equipped with first tooth's socket on the feed divider locating plate, the third cylinder is installed to the upper end of rectangular plate, the flexible end and the second bar fixedly connected with of third cylinder are equipped with two sets of pay-off subassemblies on the mounting bracket.

Preferably, the feeding assembly comprises a feeding fixing plate fixed on the mounting frame, a second air cylinder is mounted on the front side of the feeding fixing plate, two first guide rails are fixedly connected to the front side of the feeding fixing plate, two sliding connection sliders are arranged on the first guide rails, two connecting blocks are fixedly connected to the adjacent sides of the sliders jointly, the telescopic ends of the second air cylinder are fixedly connected with connecting blocks, a top plate is fixedly connected to the upper ends of the connecting blocks, two third guide rails are fixedly connected to the front side of the top plate, two feeding plates are fixedly connected to the third guide rails in a sliding mode, an extension plate is fixedly connected to the right side of the feeding plate, a plurality of second tooth grooves are formed in the upper end of the extension plate, a fifth air cylinder is mounted on the front side of the top plate, and the telescopic ends of the fifth air cylinder are fixedly connected with the feeding plate.

Preferably, the feeding device further comprises a feeding assembly, the feeding assembly comprises two guide rail fixing plates arranged on the mounting frame, two guide rail fixing plates are fixedly connected with second guide rails, two guide rail fixing plates are connected with a feeding main plate in a sliding mode, a fourth air cylinder is arranged on the guide rail fixing plates and located at the rear side, the fourth air cylinder is fixedly connected with the feeding main plate, a sixth air cylinder is arranged at the upper end of the feeding main plate, a first bar-shaped block is fixedly connected with the telescopic end of the sixth air cylinder, and two magnet bottom plates are fixedly connected with the lower end of the first bar-shaped block.

Preferably, the correction assembly comprises two correction installation blocks installed on the right side of the installation frame, the two correction installation blocks are fixedly connected with first cylinders, and the telescopic ends of the two first cylinders are fixedly connected with pushing plates.

Preferably, the inner bottom of the punch body is provided with a driving assembly and two bearing seats, the adjacent sides of the two bearing seats are connected with a rotating rod in a rotating mode, the rotating rod is fixedly connected with a plurality of lifting plates, and the tail end of an output shaft of the driving assembly is fixedly connected with the rotating rod.

Preferably, the driving assembly comprises a stepping motor and a speed reducer, wherein the tail end of an output shaft of the stepping motor is fixedly connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is fixedly connected with a rotating rod.

Compared with the prior art, the device has the advantages that:

1. Compared with the prior art, the device realizes high automation and accurate positioning of the steel pipe feeding process, effectively improves the feeding efficiency and accuracy, accurately controls the lifting of the magnet bottom plate through the sixth cylinder, and cooperates with the fourth cylinder to realize the movement of the steel pipe between different positions, so that the steel pipe can be accurately placed above a slope slideway in order, the whole process does not need excessive manual intervention, the labor burden is lightened, the steel pipe is ensured to be at an orderly and accurate position in the initial feeding stage, a good foundation is laid for the subsequent working procedures of material distribution, feeding, embossing and the like, and the whole production efficiency and the precision of the feeding link are greatly improved;

2. Compared with the prior art, the steel pipe feeding device has the advantages of strong cooperativity and high precision in the aspects of steel pipe feeding, feeding and position correction, and the steel pipes can be orderly distributed to corresponding positions by driving the feeding slide plate and the feeding positioning plate through the third cylinder, so that the steel pipes are ensured to be orderly arranged and waiting for feeding; in the correcting link, when the steel pipe moves between two pushing plates, the pushing plates are driven by the first air cylinder to correct the position of the steel pipe timely and accurately, and all links are closely matched and complement each other, so that the steel pipe can always keep the optimal position state when entering an embossing die, the qualification rate of an embossing finished product is effectively improved, and the consistency of the product quality is ensured;

3. Compared with the prior art, the device optimizes the blanking flow of the steel pipe after embossing, so that the whole production flow is smoother and more efficient, the driving assembly drives the lifting plate to rotate through the rotating rod, the steel pipe can naturally and smoothly slide right to finish blanking by means of the action of gravity, the whole blanking process is high in automation degree, the conditions of blocking, detention and the like of the steel pipe in the blanking link are avoided, the equipment is ensured to rapidly enter the processing production of the next round, the overall operation efficiency of the equipment is improved, the production delay caused by the blanking problem is reduced, and the continuity and stability of production are improved.

Drawings

Fig. 1 is a schematic structural diagram of a ton barrel steel tube embossing machine according to the present utility model;

FIG. 2 is a schematic view of the mounting bracket of FIG. 1;

FIG. 3 is a right side schematic view of FIG. 1;

FIG. 4 is an enlarged schematic view of the structure shown at A in FIG. 1;

FIG. 5 is an enlarged schematic view of the structure at B in FIG. 1;

FIG. 6 is a schematic structural view of a feeding assembly;

FIG. 7 is a schematic view of a feed assembly;

Fig. 8 is a schematic structural view of the dispensing assembly.

In the drawing, a punch body, a2 hydraulic cylinder, a 3 pressing block, a 4 mounting frame, a 5 die, a 6 slope slideway, a 7 striker plate, an 8 correction mounting block, a 9 first cylinder, a 10 push plate, a 11 second cylinder, a 12 first guide rail, a 13 sliding block, a 14 top plate, a 15 connecting block, a 16 driving component, a 17 rotating rod, a 18 lifting plate, a 19 rectangular plate, a 20 third cylinder, a 21 guide rail fixing plate, a 22 fourth cylinder, a 23 feeding main plate, a 24 first bar block, a 25 magnet bottom plate, a 26 feeding fixing plate, a 27 fifth cylinder, a 28 third guide rail, a 29 feeding plate, a 30 extension plate, a 31 fourth guide rail, a 32 distributing slide plate, a 33 second bar block, a 34 distributing positioning plate and a 35 sixth cylinder are arranged.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments.

Referring to fig. 1-8, a ton bucket steel pipe embossing machine, including punch press body 1, punch press body 1's interior top fixedly connected with a plurality of pneumatic cylinders 2, the common fixedly connected with lower briquetting 3 of telescopic end of a plurality of pneumatic cylinders 2, punch press body 1's interior bottom is equipped with mould 5, mounting bracket 4 is installed in punch press body 1's left side, install a plurality of slope slide ways 6 and striker plate 7 on mounting bracket 4, can form a passageway between slope slide ways 6 and the striker plate 7, thereby after the steel pipe material loading, can make the steel pipe be located the passageway, and the passageway width of vertical direction is the same with the diameter of steel pipe, and then when follow-up branch material locating plate 34 moves to the right side, can make every first tooth inslot fall into a steel pipe, be equipped with the branch material subassembly on the mounting bracket 4, the branch material subassembly includes rectangular plate 19 on the mounting bracket 4 of fixed connection, fixedly connected with two fourth guide rails 31 on the rectangular plate 19, equal sliding connection divides material slide plate 32 on two fourth guide rails 31, the upper end of two branch material slide plates 32 is equipped with second block 33 jointly fixedly connected with, the diameter of steel pipe is the same, and then, when follow-up minute material locating plate 34 moves to the right side, and then, be equipped with the second bar locating plate 20 is equipped with the second bar locating plate 33 on the second bar locating plate 33, and the second locating plate 20 is equipped with the second bar locating plate 20.

The feeding assembly comprises a feeding fixing plate 26 fixed on the mounting frame 4, a second air cylinder 11 is mounted on the front side of the feeding fixing plate 26, two first guide rails 12 are fixedly connected to the front side of the feeding fixing plate 26, sliding blocks 13 are slidably connected to the two first guide rails 12, connecting blocks 15 are fixedly connected to adjacent sides of the two sliding blocks 13, a telescopic end of the second air cylinder 11 is fixedly connected with the connecting blocks 15, a top plate 14 is fixedly connected to the upper end of the connecting blocks 15, two third guide rails 28 are fixedly connected to the front side of the top plate 14, a feeding plate 29 is slidably connected to the two third guide rails 28 together, an extension plate 30 is fixedly connected to the right side of the feeding plate 29, a plurality of second tooth grooves are formed in the upper end of the extension plate 30, a fifth air cylinder 27 is mounted on the front side of the top plate 14, the telescopic end of the fifth air cylinder 27 is fixedly connected with the feeding plate 29, when the second air cylinder 11 stretches, a steel pipe is separated from the material distributing and positioning plate 34, and when the fifth air cylinder 27 stretches, the steel pipe is fed into the punch body 1, and then falls into a die 5 by means of the shrinkage of the second air cylinder 11.

The feeding device comprises a mounting rack 4, and is characterized by further comprising a feeding assembly, wherein the feeding assembly comprises two guide rail fixing plates 21 arranged on the mounting rack 4, second guide rails are fixedly connected to the two guide rail fixing plates 21, a feeding main plate 23 is connected to the two second guide rails in a sliding mode, a fourth air cylinder 22 is arranged on the guide rail fixing plate 21 positioned at the rear side, the fourth air cylinder 22 is fixedly connected with the feeding main plate 23, a sixth air cylinder 35 is arranged at the upper end of the feeding main plate 23, a first bar-shaped block 24 is fixedly connected to the telescopic end of the sixth air cylinder 35, two magnet bottom plates 25 are fixedly connected to the lower end of the first bar-shaped block 24, electromagnets are arranged in the magnet bottom plates 25, and after the electromagnets are electrified, steel pipes can be adsorbed below the two magnet bottom plates 25 by utilizing magnetic force.

The correction assembly comprises two correction installation blocks 8 arranged on the right side of the installation frame 4, first air cylinders 9 are fixedly connected to the two correction installation blocks 8, push plates 10 are fixedly connected to telescopic ends of the two first air cylinders 9, two ends of the steel pipes are corrected, and two ends of the plurality of steel pipes are aligned.

Wherein, drive assembly 16 and two bearing frames are installed to the interior bottom of punch press body 1, the adjacent side of two bearing frames rotates jointly and is connected with bull stick 17, fixedly connected with a plurality of lift boards 18 on the bull stick 17, drive assembly 16's output shaft end and bull stick 17 fixed connection, drive assembly 16 includes step motor and speed reducer, step motor's output shaft end and speed reducer's input shaft fixed connection, speed reducer's output shaft and bull stick 17 fixed connection drive bull stick 17 through step motor and rotate clockwise, and then make lift board 18 drive steel pipe incline to the right side for the steel pipe rolls under the action of gravity.

When the steel pipe is processed, the steel pipe raw material is lifted by the feeding component, and during feeding, the sixth cylinder 35 is controlled to stretch, so that the first bar block 24 drives the two magnet bottom plates 25 to move downwards, the magnet bottom plates 25 move to the upper end of the steel pipe raw material, at the moment, electromagnets on the two magnet bottom plates 25 are controlled to be electrified, attractive force is generated on the steel pipe, the steel pipe is adsorbed on the two magnet bottom plates 25, at the moment, the sixth cylinder 35 is controlled to shrink, a plurality of steel pipes are lifted, and then the fourth cylinder 22 is utilized to shrink, so that the steel pipe moves to the upper part of the slope slide 6, the electromagnets on the two magnet bottom plates 25 are controlled to be powered off, at the moment, the steel pipe falls on the slope slide 6 under the action of gravity, and at the moment, the steel pipe is orderly arranged between the slope slide 6 and the baffle plate 7 under the action of gravity;

The third cylinder 20 is controlled to operate, so that the third cylinder 20 drives the two material distributing sliding plates 32 and the two material distributing positioning plates 34 to move rightwards, a plurality of steel pipes sequentially fall into a plurality of first tooth grooves, and material taking of the steel pipes can be completed at the moment;

after the steel pipe is taken out, the steel pipe is positioned in a plurality of corresponding second tooth grooves, at the moment, a worker controls the second cylinder 11 to stretch, so that the feeding plate 29 drives the extension plate 30 to move upwards, the steel pipe is jacked up to be separated from the two material distributing and positioning plates 34, and then the worker controls the fifth cylinder 27 to operate, so that the steel pipe is fed into the punch body 1;

When the steel pipe is fed into the punch body 1, and the steel pipe moves between the two pushing plates 10, at the moment, the two first air cylinders 9 are controlled to operate so that the two pushing plates 10 move relatively to correct the positions of a plurality of steel pipes, after the correction is finished, the fifth air cylinder 27 is controlled to stretch continuously so that the steel pipe moves above the die 5, and then the worker controls the second air cylinder 11 to shrink so that the steel pipe moves into the die 5 to separate the plurality of steel pipes from the extension plate 30;

at this time, the worker controls the fifth air cylinder 27 to shrink so that the extension plate 30 is reset, the worker controls the plurality of hydraulic cylinders 2 to stretch so that the lower pressing block 3 moves downwards, embossing treatment is performed on the steel pipe, after embossing is finished, the lower pressing block 3 is controlled to reset, then the driving assembly 16 is controlled to operate, the driving assembly 16 operates to drive the plurality of lifting plates 18 to rotate clockwise through the rotating rod 17, the lifting plates 18 drive the steel pipe to rotate to the right side, and under the action of gravity, the steel pipe slides to the right side so as to finish blanking.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims (6)

1. The utility model provides a ton bucket steel pipe embossing machine, includes punch press body (1), its characterized in that, the interior top fixedly connected with of punch press body (1) a plurality of pneumatic cylinders (2), a plurality of all fixedly connected with down briquetting (3) on pneumatic cylinder (2), the inner bottom of punch press body (1) is equipped with mould (5), mounting bracket (4) are installed in the left side of punch press body (1), install a plurality of slope slide (6) and striker plate (7) on mounting bracket (4), be equipped with the feed divider subassembly on mounting bracket (4), the feed divider subassembly includes rectangular plate (19) of fixed connection on mounting bracket (4), two fixedly connected with fourth guide rail (31) on rectangular plate (19), two the upper end of feed divider (32) is fixedly connected with second bar (32) jointly, the right side fixedly connected with two location boards (34) of second bar (33), two location boards (34) are equipped with on the mounting bracket (20), two location boards (20) are equipped with on the air cylinder (20) of third end.

2. The ton barrel steel pipe embossing machine according to claim 1, wherein the feeding assembly comprises a feeding fixing plate (26) fixed on a mounting frame (4), a second air cylinder (11) is installed on the front side of the feeding fixing plate (26), two first guide rails (12) are fixedly connected to the front side of the feeding fixing plate (26), two sliding blocks (13) are slidably connected to the first guide rails (12), connecting blocks (15) are fixedly connected to the adjacent sides of the two sliding blocks (13) together, a telescopic end of the second air cylinder (11) is fixedly connected with the connecting blocks (15), a top plate (14) is fixedly connected to the upper end of the connecting blocks (15), two third guide rails (28) are fixedly connected to the front side of the top plate (14), a feeding plate (29) is slidably connected to the third guide rails (28) together, an extension plate (30) is fixedly connected to the right side of the feeding plate (29), a plurality of second tooth sockets are arranged at the upper ends of the extension plate (30), and a fifth air cylinder (27) is fixedly connected to the front side of the top plate (14).

3. The ton barrel steel pipe embossing machine according to claim 1, further comprising a feeding assembly, wherein the feeding assembly comprises two guide rail fixing plates (21) arranged on a mounting frame (4), second guide rails are fixedly connected to the guide rail fixing plates (21), a feeding main plate (23) is connected to the two second guide rails in a sliding mode, a fourth air cylinder (22) is mounted on the guide rail fixing plates (21) located on the rear side, the fourth air cylinder (22) is fixedly connected with the feeding main plate (23), a sixth air cylinder (35) is mounted at the upper end of the feeding main plate (23), a first bar block (24) is fixedly connected to the telescopic end of the sixth air cylinder (35), and two magnet bottom plates (25) are fixedly connected to the lower end of the first bar block (24).

4. The ton barrel steel pipe embossing machine according to claim 1, further comprising a correction assembly, wherein the correction assembly comprises two correction mounting blocks (8) mounted on the right side of the mounting frame (4), the two correction mounting blocks (8) are fixedly connected with first air cylinders (9), and telescopic ends of the two first air cylinders (9) are fixedly connected with push plates (10).

5. The ton barrel steel tube embossing machine according to claim 1, wherein a driving assembly (16) and two bearing seats are mounted at the inner bottom of the punch body (1), a rotating rod (17) is connected to adjacent sides of the two bearing seats in a rotating mode, a plurality of lifting plates (18) are fixedly connected to the rotating rod (17), and the tail end of an output shaft of the driving assembly (16) is fixedly connected with the rotating rod (17).

6. The embossing machine for steel pipes of ton barrels according to claim 5, wherein the driving assembly (16) comprises a stepping motor and a speed reducer, the tail end of an output shaft of the stepping motor is fixedly connected with an input shaft of the speed reducer, and an output shaft of the speed reducer is fixedly connected with a rotating rod (17).