CN223544597U - A rapid tooth alignment device - Google Patents
A rapid tooth alignment deviceInfo
- Publication number
- CN223544597U CN223544597U CN202423075324.XU CN202423075324U CN223544597U CN 223544597 U CN223544597 U CN 223544597U CN 202423075324 U CN202423075324 U CN 202423075324U CN 223544597 U CN223544597 U CN 223544597U
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- gear
- gear shaft
- plate
- hydraulic
- support
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Abstract
本实用新型公开了一种快速对齿设备，属于精密中间轴对齿技术领域，其技术要点包括主体组件、齿轮定位组件、齿轮轴定位组件和卡接组件。该实用新型，在对齿轮和齿轮轴进行对齿作业时，可以先将齿轮设置于液压顶针上，并且通过放置板对其进行定位，将齿轮轴设置于支撑件上，通过压制块对其进行定位，之后可以通过启动伺服电机，从而带动齿轮能够进行缓慢移动，带齿轮移动至齿轮轴正上方时，此时可以通过启动液压尾座，从而将齿轮设置于齿轮轴上，之后可以通过定位辅助件对齿轮的角度进行调整，待调整至合适位置后，通过限位装置对角度进行固定，进而可以进行对齿作业。
This utility model discloses a rapid gear-setting device, belonging to the field of precision intermediate shaft gear-setting technology. Its key technical features include a main body assembly, a gear positioning assembly, a gear shaft positioning assembly, and a snap-fit assembly. In this utility model, when performing gear and gear shaft gear-setting operations, the gear is first placed on a hydraulic jack and positioned by a placement plate. The gear shaft is placed on a support member and positioned by a pressing block. Then, a servo motor is activated to slowly move the gear. When the gear is directly above the gear shaft, a hydraulic tailstock is activated to position the gear on the gear shaft. The gear angle is then adjusted using a positioning auxiliary component. After adjustment to a suitable position, the angle is fixed by a limiting device, allowing the gear-setting operation to proceed.
Description
Technical Field
The utility model belongs to the technical field of precise intermediate shaft tooth alignment, and particularly relates to rapid tooth alignment equipment.
Background
The gear machine is widely applied as a tool for matching installation and angle position of a gear and a gear shaft, and has various types and forms. Especially in the automobile intermediate shaft assembly industry, the application of the gear machine is common. High precision, labor saving and rapid assembly, and is the most main embodiment of the equipment.
At present, the tooth aligning machine for the intermediate shaft has the advantages of complex structure, single product and complex process. Along with the different types of vehicle types, the position points to be adjusted by workers during production are too many, the production can not be carried out by a rapid and effective adjusting mechanism, the precision and the position degree can not meet the requirements, the single limitation of equipment is large, and therefore, the problem of the gear alignment equipment is solved rapidly.
Disclosure of utility model
The present utility model is directed to a rapid tooth aligning device, which solves the above-mentioned problems.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
the quick tooth aligning device comprises a main body component, wherein a gear positioning component and a gear shaft positioning component are arranged on the main body component, the gear positioning component is arranged right above the gear shaft positioning component, and a clamping component is arranged on the gear shaft positioning component;
the gear positioning assembly comprises a sliding plate, a hydraulic tailstock, a hydraulic thimble and a gear, wherein the sliding plate is arranged on the main body assembly, the hydraulic tailstock is arranged on the sliding plate, the hydraulic thimble is arranged at the telescopic end of the hydraulic tailstock, and the gear is arranged on the hydraulic thimble;
the gear shaft positioning assembly comprises a connecting plate, a gear shaft, a driving motor, a pressing block and a supporting piece, wherein the connecting plate is arranged on the main body assembly, the supporting piece is arranged on the connecting plate, the driving motor is arranged on the supporting piece, the pressing block is arranged at the output end of the driving motor, the gear shaft is arranged on the supporting piece, and the pressing block is downwards clamped with the gear shaft;
the gear is arranged right above the gear shaft, and the middle of the gear shaft is hollowed out.
Preferably, the main body assembly comprises a base, a tooling quick-change part, a support and a rail, wherein the support is arranged on the base, the tooling quick-change part and the support are arranged on the support, the rail is arranged above the tooling quick-change part, and the sliding plate is arranged on the rail in a sliding manner.
Preferably, the main body assembly further comprises a servo motor and a screw rod, the screw rod is arranged on the support, the screw rod is in threaded connection with the sliding plate, the servo motor is arranged on the base, and the output end of the servo motor is connected with the screw rod.
Preferably, the gear positioning assembly further comprises a mounting plate, a fixing piece and a placing plate, wherein the mounting plate is arranged on the sliding plate, the fixing piece is arranged on the mounting plate, the placing plate is arranged on the fixing piece, and the gear is placed on the placing plate.
Preferably, the gear shaft positioning assembly further comprises positioning auxiliary pieces, a hydraulic chuck, a connecting ring and limiting devices, wherein the two limiting devices are arranged on the connecting plate, the connecting ring is arranged between the two limiting devices, the hydraulic chuck is arranged on the connecting ring, and the positioning auxiliary pieces are arranged on the hydraulic chuck.
Preferably, the support member includes a support portion and a placement portion, the support portion is mounted on the connection plate, the placement portion is mounted on the support portion, and the gear shaft is placed on the placement portion.
Preferably, the clamping assembly comprises a telescopic tail seat, a telescopic part, a mounting rod and a clamping rod, wherein the mounting rod is mounted on the supporting part, the telescopic tail seat is mounted on the mounting rod, the telescopic part is mounted at the telescopic end of the telescopic tail seat, the clamping rod is mounted on the telescopic part, and the clamping rod penetrates through and extends out of the surface of the supporting part.
Compared with the prior art, the utility model has the beneficial effects that:
1. When carrying out quick tooth operation with gear and gear shaft, can set up the gear on the hydraulic thimble earlier to set up the gear shaft on support piece, afterwards can press down the gear shaft through the briquetting, thereby make the gear shaft can be stable set up on support piece, afterwards can slowly move down the gear, after setting up the gear on the gear shaft, can fix the angle of gear through the joint subassembly, thereby be convenient for follow-up two carry out tooth operation, through the cooperation use of gear positioning component, gear shaft positioning component and joint subassembly, can make gear and gear shaft can carry out quick tooth operation.
2. Through setting up gear positioning assembly and gear shaft positioning assembly on the body subassembly to can adjust gear positioning assembly's position through the body subassembly, when carrying out the tooth operation, can make gear positioning assembly carry out slow removal through the body subassembly, thereby can carry out the efficient tooth operation.
Drawings
FIG. 1 is a perspective view of the present utility model;
FIG. 2 is a first partial perspective view of the present utility model;
FIG. 3 is a second partial perspective view of the present utility model;
FIG. 4 is a third partial perspective view of the present utility model;
FIG. 5 is a fourth partial perspective view of the present utility model;
Fig. 6 is a partial cross-sectional view of the present utility model.
1, A main body assembly; 11, a base, 12, a servo motor, 13, a tooling quick-change part, 14, a bracket, 15, a track, 16, a screw rod, 2, a gear positioning assembly, 21, a sliding plate, 22, a hydraulic tailstock, 23, a hydraulic thimble, 24, a mounting plate, 25, a fixing piece, 26, a placing plate, 27, a gear, 3, a gear shaft positioning assembly, 31, a positioning auxiliary piece, 32, a hydraulic chuck, 33, a connecting ring, 34, a connecting plate, 35, a limiting device, 36, a gear shaft, 37, a driving motor, 38, a pressing block, 39, a supporting piece, 391, a supporting part, 392, a placing part, 4, a clamping assembly, 41, a telescopic tailstock, 42, a telescopic part, 43, a mounting rod and 44, a clamping rod.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the present utility model provides a quick tooth aligning device, which includes a main body component 1, wherein a gear positioning component 2 and a gear shaft positioning component 3 are installed on the main body component 1, the gear positioning component 2 is arranged right above the gear shaft positioning component 3, and a clamping component 4 is arranged on the gear shaft positioning component 3;
The gear positioning assembly 2 comprises a sliding plate 21, a hydraulic tailstock 22, a hydraulic thimble 23 and a gear 27, wherein the sliding plate 21 is arranged on the main body assembly 1, the hydraulic tailstock 22 is arranged on the sliding plate 21, the hydraulic thimble 23 is arranged at the telescopic end of the hydraulic tailstock 22, and the gear 27 is arranged on the hydraulic thimble 23;
The gear shaft positioning assembly 3 comprises a connecting plate 34, a gear shaft 36, a driving motor 37, a pressing block 38 and a supporting piece 39, wherein the connecting plate 34 is arranged on the main body assembly 1, the supporting piece 39 is arranged on the connecting plate 34, the driving motor 37 is arranged on the supporting piece 39, the pressing block 38 is arranged at the output end of the driving motor 37, the gear shaft 36 is arranged on the supporting piece 39, and the pressing block 38 is downwards clamped with the gear shaft 36;
the gear 27 is arranged right above the gear shaft 36, and the middle part of the gear shaft 36 is hollowed out.
Specifically, when carrying out the operation of putting gear 27 and gear shaft 36 to the tooth, can be earlier put gear shaft 36 and freeze more than 24h under-40 degrees centigrade, this moment can be with pressing piece 38 and support 39 clamp it, thereby avoid follow-up to tooth during operation gear shaft 36 to take place to deflect, afterwards place gear 27 and heat 3h down in 230 degrees centigrade and place in proper order on placing plate 26, can effectively save time when whole assembly, and restrict the direction that gear 27 was placed in advance, avoid the mistake of reverse installation when carrying out the operation of putting into teeth, can be through starting hydraulic tailstock 22, thereby drive hydraulic thimble 23 and stretch out and draw back, and then can drive gear 27 and carry out small amplitude's reciprocates, this small amplitude's reciprocate can be the same with install gear 27 on gear shaft 36, and when using, can make gear 27 can slowly descend, thereby gear positioning assembly 2 and gear shaft positioning assembly 3 can slowly contact, thereby make gear 27 and gear shaft 36's direction in advance, can shorten the distance that gear 27 and gear shaft 36 place in advance, can drive gear shaft 36 and can be followed by starting hydraulic thimble 23 and can be followed by setting up to the piece 37 and can be followed by setting up to the rotation of the rotation piece 37 and can be followed by setting up to the continuous hydraulic thimble and can be to the 37 and can be followed by setting up and can be to the steady operation of pressing piece 37 and can be to the 37 and can be followed by setting up and can be to the 37 and the next can be to the 37 and the 37 is rotated and the 37 is pressed and the 37 to the 37 is operated and the 37 to the 37 is convenient.
In this embodiment, the main body assembly 1 includes a base 11, a tooling quick-change portion 13, a support 14 and a rail 15, the support 14 is mounted on the base 11, the tooling quick-change portion 13 and the support 14 are both mounted on the support 14, the rail 15 is disposed above the tooling quick-change portion 13, and the sliding plate 21 is slidably disposed on the rail 15.
Specifically, when specifically using, can make the device whole set up that can stabilize through base 11, and through setting up support 14 on base 11, install track 15 on support 14, can make sliding plate 21 can slide on track 15 to make the stable removal of sliding plate 21, and set up frock quick change department 13 on support 14, when being convenient for follow-up completion to the tooth operation, can carry out quick replacement to the frock.
In this embodiment, the main body assembly 1 further includes a servo motor 12 and a screw rod 16, the screw rod 16 is disposed on the support 14, the screw rod 16 is in threaded connection with the sliding plate 21, the servo motor 12 is mounted on the base 11, and an output end of the servo motor 12 is connected with the screw rod 16.
Specifically, when in use, in order to enable the sliding plate 21 to move up and down, the screw rod 16 and the sliding plate 21 can be connected by screw threads, the servo motor 12 is arranged on the base 11, and the output end of the servo motor 12 is connected with the screw rod 16, so that the screw rod 16 can be driven to rotate, and the lifting of the sliding plate 21 can be controlled.
In this embodiment, the gear positioning assembly 2 further includes a mounting plate 24, a fixing member 25 and a placement plate 26, the mounting plate 24 is disposed on the sliding plate 21, the fixing member 25 is mounted on the mounting plate 24, the placement plate 26 is mounted on the fixing member 25, and the gear 27 is placed on the placement plate 26.
Specifically, when the gear 27 is positioned, the mounting plate 24 can be slidably disposed on the sliding plate 21, the fixing member 25 is disposed on the mounting plate 24, the placement plate 26 is rotatably disposed on the fixing member 25, the gear 27 can be stably disposed by placing the gear 27 on the placement plate 26, and when the gear 27 is engaged, the placement of the gear 27 can be released by rotating the placement plate 26, and the gear 27 can be mounted on the gear shaft 36.
In this embodiment, the gear shaft positioning assembly 3 further includes a positioning auxiliary 31, a hydraulic chuck 32, a connecting ring 33 and a limiting device 35, the limiting device 35 is provided with two, and the two limiting devices 35 are all installed on the connecting plate 34, the connecting ring 33 is disposed between the two limiting devices 35, the hydraulic chuck 32 is disposed on the connecting ring 33, and the positioning auxiliary 31 is disposed on the hydraulic chuck 32.
Specifically, when carrying out the operation of tooth, can carry out fixed joint to gear 27 through locating auxiliary 31, and when carrying out the operation of tooth, can pass through rotary locating auxiliary 31 to adjust the angle of gear 27, thereby be convenient for carry out the operation of tooth, when using, can set up locating auxiliary 31 on hydraulic chuck 32, and connect hydraulic chuck 32 and go-between 33, set up go-between 33 between two stop device 35, after confirming the angle of gear 27, can carry out spacingly through two connecting plates 34 the angle of go-between 33 this moment, thereby avoid follow-up gear 27 to take place the deflection.
In the present embodiment, the support 39 includes a support portion 391 and a placement portion 392, the support portion 391 is mounted on the connection plate 34, the placement portion 392 is mounted on the support portion 391, and the gear shaft 36 is placed on the placement portion 392.
Specifically, in order to facilitate placement of the gear shaft 36 during use, the placement portion 392 is provided on the support portion 391, and subsequent positioning of the gear shaft 36 can be facilitated by placing the gear shaft 36 on the placement portion 392.
In this embodiment, the clamping assembly 4 includes a telescopic tail seat 41, a telescopic member 42, an installation rod 43 and a clamping rod 44, the installation rod 43 is installed on the supporting portion 391, the telescopic tail seat 41 is installed on the installation rod 43, the telescopic member 42 is installed at the telescopic end of the telescopic tail seat 41, the clamping rod 44 is installed on the telescopic member 42, and the clamping rod 44 penetrates through and extends out of the surface of the supporting portion 391.
Specifically, when the gear shaft 36 is positioned, the telescopic component 42 can be driven to stretch and retract through the telescopic tail seat 41, so that the clamping rod 44 is controlled to stretch and retract, and the clamping rod 44 is inserted into the tooth gap of the gear shaft 36 at the moment, so that the angle of the gear shaft 36 can be limited, and further the angle of the gear shaft 36 is prevented from deflecting during the subsequent positioning period.
The working principle and the use flow of the utility model are that when the gear 27 and the gear shaft 36 are subjected to tooth alignment operation, the gear 27 can be firstly arranged on the hydraulic thimble 23, the gear shaft 36 is arranged on the supporting piece 39 through the placement plate 26, the gear shaft 36 is positioned through the pressing piece 38, then the servo motor 12 is started, the gear 27 can be driven to slowly move, when the belt gear 27 moves to be right above the gear shaft 36, the hydraulic tailstock 22 is started, the gear 27 is arranged on the gear shaft 36, then the angle of the gear 27 can be adjusted through the positioning auxiliary piece 31, and after the gear is adjusted to a proper position, the angle is fixed through the limiting device 35, so that tooth alignment operation can be further performed.
The electronic components and modules used in the utility model can be commonly used parts which can realize specific functions in the scheme in the market at present, and the specific model and size can be selected and adjusted according to actual needs.
The foregoing has outlined and described the basic principles, features, and advantages of the present utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (7)
1. The quick tooth aligning device is characterized by comprising a main body component (1), wherein a gear positioning component (2) and a gear shaft positioning component (3) are arranged on the main body component (1), the gear positioning component (2) is arranged right above the gear shaft positioning component (3), and a clamping component (4) is arranged on the gear shaft positioning component (3);
The gear positioning assembly (2) comprises a sliding plate (21), a hydraulic tailstock (22), a hydraulic thimble (23) and a gear (27), wherein the sliding plate (21) is arranged on the main body assembly (1), the hydraulic tailstock (22) is arranged on the sliding plate (21), the hydraulic thimble (23) is arranged at the telescopic end of the hydraulic tailstock (22), and the gear (27) is arranged on the hydraulic thimble (23);
The gear shaft positioning assembly (3) comprises a connecting plate (34), a gear shaft (36), a driving motor (37), a pressing block (38) and a supporting piece (39), wherein the connecting plate (34) is arranged on the main body assembly (1), the supporting piece (39) is arranged on the connecting plate (34), the driving motor (37) is arranged on the supporting piece (39), the pressing block (38) is arranged at the output end of the driving motor (37), the gear shaft (36) is arranged on the supporting piece (39), and the pressing block (38) is downwards clamped with the gear shaft (36);
The gear (27) is arranged right above the gear shaft (36), and the middle part of the gear shaft (36) is hollowed out.
2. The rapid tooth aligning device according to claim 1, wherein the main body assembly (1) comprises a base (11), a tool rapid-changing part (13), a support (14) and a rail (15), the support (14) is installed on the base (11), the tool rapid-changing part (13) and the support (14) are both installed on the support (14), the rail (15) is arranged above the tool rapid-changing part (13), and the sliding plate (21) is arranged on the rail (15) in a sliding mode.
3. The rapid tooth aligning device according to claim 2, wherein the main body assembly (1) further comprises a servo motor (12) and a screw rod (16), the screw rod (16) is arranged on the support (14), the screw rod (16) is in threaded connection with the sliding plate (21), the servo motor (12) is arranged on the base (11), and the output end of the servo motor (12) is connected with the screw rod (16).
4. The rapid tooth aligning device according to claim 1, wherein the gear positioning assembly (2) further comprises a mounting plate (24), a fixing piece (25) and a placing plate (26), the mounting plate (24) is arranged on the sliding plate (21), the fixing piece (25) is arranged on the mounting plate (24), the placing plate (26) is arranged on the fixing piece (25), and the gear (27) is placed on the placing plate (26).
5. The rapid tooth aligning device according to claim 1, wherein the gear shaft positioning assembly (3) further comprises positioning auxiliary pieces (31), a hydraulic chuck (32), a connecting ring (33) and limiting devices (35), the limiting devices (35) are arranged in two, the two limiting devices (35) are arranged on the connecting plate (34), the connecting ring (33) is arranged between the two limiting devices (35), the hydraulic chuck (32) is arranged on the connecting ring (33), and the positioning auxiliary pieces (31) are arranged on the hydraulic chuck (32).
6. The rapid tooth aligning apparatus as claimed in claim 1, characterized in that the support member (39) includes a support portion (391) and a placement portion (392), the support portion (391) is mounted on the connection plate (34), the placement portion (392) is mounted on the support portion (391), and the gear shaft (36) is placed on the placement portion (392).
7. The rapid tooth aligning device according to claim 6, wherein the clamping assembly (4) comprises a telescopic tail seat (41), a telescopic component (42), a mounting rod (43) and a clamping rod (44), the mounting rod (43) is mounted on the supporting portion (391), the telescopic tail seat (41) is mounted on the mounting rod (43), the telescopic component (42) is mounted at a telescopic end of the telescopic tail seat (41), the clamping rod (44) is mounted on the telescopic component (42), and the clamping rod (44) penetrates through and extends out of the surface of the supporting portion (391).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423075324.XU CN223544597U (en) | 2024-12-12 | 2024-12-12 | A rapid tooth alignment device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423075324.XU CN223544597U (en) | 2024-12-12 | 2024-12-12 | A rapid tooth alignment device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223544597U true CN223544597U (en) | 2025-11-14 |
Family
ID=97633544
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423075324.XU Active CN223544597U (en) | 2024-12-12 | 2024-12-12 | A rapid tooth alignment device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223544597U (en) |
-
2024
- 2024-12-12 CN CN202423075324.XU patent/CN223544597U/en active Active
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