CN223531770U - Novel butterfly valve fixed-position welding device - Google Patents
Novel butterfly valve fixed-position welding deviceInfo
- Publication number
- CN223531770U CN223531770U CN202423138828.1U CN202423138828U CN223531770U CN 223531770 U CN223531770 U CN 223531770U CN 202423138828 U CN202423138828 U CN 202423138828U CN 223531770 U CN223531770 U CN 223531770U
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- China
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- welding
- adjusting
- rotating
- cylinder
- butterfly valve
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- Electrically Driven Valve-Operating Means (AREA)
Abstract
本实用新型公开了一种新型蝶阀定位焊接装置，包括：焊接台，所述焊接台上安装有焊接架；放置机构，安装在焊接台上，用于调节阀筒的高度；调节机构，设置在焊接台上；用于调节阀筒和法兰盘的位置；转动机构；安装在调节机构上；用于带动法兰盘和阀筒转动；焊接机构；安装在焊接架上，用于将法兰盘焊接到阀筒上，本实用新型结构合理，可以对蝶阀进行自动定位，能够有效提高加工效率，从而更好地满足使用需求。
This utility model discloses a novel butterfly valve positioning and welding device, comprising: a welding table with a welding frame mounted on it; a placement mechanism mounted on the welding table for adjusting the height of the valve cylinder; an adjustment mechanism mounted on the welding table for adjusting the position of the valve cylinder and the flange; a rotation mechanism mounted on the adjustment mechanism for driving the flange and the valve cylinder to rotate; and a welding mechanism mounted on the welding frame for welding the flange to the valve cylinder. This utility model has a reasonable structure, can automatically position the butterfly valve, effectively improves processing efficiency, and thus better meets usage requirements.
Description
Technical Field
The utility model relates to the technical field of welding equipment, in particular to a novel butterfly valve positioning welding device.
Background
The butterfly valve is also called a flap valve, and is a simple-structure regulating valve, the butterfly valve capable of being used for the on-off control of low-pressure pipeline medium is characterized in that a closing member (a valve clack or a butterfly plate) is a disc, the butterfly valve rotates around a valve shaft to achieve the purpose of opening and closing, the butterfly valve can be used for controlling the flow of various types of fluids such as air, water, steam, various corrosive media, slurry, oil products, liquid metal, radioactive media and the like, the butterfly valve mainly plays the roles of cutting off and throttling on a pipeline, the butterfly valve opening and closing member is a disc-shaped butterfly plate and rotates around the axis of the butterfly valve in a valve body, so that the purpose of opening and closing or regulating is achieved.
For example, the patent of CN218426575U discloses a welding and positioning device for a flange of a butterfly valve, which is characterized in that a base of a movable vertical block is fixedly connected with a top surface of a sliding block, a wall surface of the sliding block is slidably connected with an inner part of a limit groove, so that the movable vertical block can be pushed on a top surface of a workbench, a rotating rod surface of a workpiece positioning frame is rotationally connected with the inner part of the movable vertical block, a non-slip mat is arranged on an inner wall of the workpiece positioning frame, then a wall surface of a screw rod is in threaded connection with the inner part of the workpiece positioning frame, and a workpiece to be welded is clamped and fixed in the inner part of the workpiece positioning frame when the screw rod is rotated, so that a workpiece to be welded is positioned.
However, when the device is specifically used, the positioning work needs to be manually performed, the operation is complicated, the processing efficiency is reduced, and the production requirement cannot be well met.
Disclosure of Invention
The utility model aims to provide a novel butterfly valve positioning and welding device which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present utility model provides the following technical solutions:
A novel butterfly valve positioning welding device comprises a welding table, a placing mechanism, an adjusting mechanism, a rotating mechanism, a welding mechanism and a welding mechanism, wherein a welding frame is arranged on the welding table, the placing mechanism is arranged on the welding table and used for adjusting the height of a valve cylinder, the adjusting mechanism is arranged on the welding table and used for adjusting the positions of the valve cylinder and a flange plate, the rotating mechanism is arranged on the adjusting mechanism and used for driving the flange plate and the valve cylinder to rotate, and the welding mechanism is arranged on the welding frame and used for welding the flange plate to the valve cylinder.
As the preferable scheme, the placing mechanism comprises a placing rack arranged on the welding table, an electric placing cylinder is arranged at the lower end of the placing rack, the telescopic end of the electric placing cylinder penetrates through the placing rack and is used for fixedly placing a supporting plate, and a placing groove is formed in the upper end of the placing supporting plate.
As the preferable scheme, adjustment mechanism includes the regulation spout of welding bench upper end seting up, regulation lead screw is installed to regulation spout internal rotation, still slidable mounting has the regulation seat on the welding bench, regulation seat lower extreme screw thread suit is on the regulation lead screw, the regulating motor is still installed to the welding bench tip, regulating motor's output and the axle head drive connection of regulating lead screw.
As the preferable scheme, slewing mechanism is including rotating the carousel of installing in the regulation seat is inboard, the rotation motor is still installed in the regulation seat outside, the output of rotation motor is connected with the axle head drive of carousel, install a pair of rotating turret on the carousel, install the electronic jar of rotation on the rotating turret, the flexible end of the electronic jar of rotation runs through the rotating turret and is fixed with the rotation splint, the clamping groove I that is used for the centre gripping ring flange has been seted up to rotation splint opposite side, the clamping groove II that is used for the centre gripping valve section of thick bamboo has still been seted up to rotation splint opposite side.
As a preferable scheme, the first clamping groove and the second clamping groove are arc-shaped grooves.
As a preferable scheme, the first clamping groove is positioned on one side of the lower end of the rotating clamping plate, which is close to the center position of the welding table, and the second clamping groove is positioned on one side of the lower end of the rotating clamping plate, which is far away from the center position of the welding table.
As the preferable scheme, welding mechanism is including installing the welding electric cylinder in welding frame upper end, the flexible end of welding electric cylinder runs through the welding frame and is fixed with the welding lift seat, still sliding cartridge has the welding guide bar on the welding frame, welding lift seat internal rotation is installed the welding lead screw, sliding mounting has the welding slide in the welding lift seat, a pair of welder is installed to welding slide both sides, welding motor is still installed to welding lift seat tip, welding motor's output and welding lead screw's axle head drive connection.
Compared with the prior art, the welding device has the advantages that the valve cylinder is placed on the placement mechanism, then the valve cylinder is fixed through the right adjusting mechanism matched with the rotating mechanism, then the flange plate is fixed through the left rotating mechanism, then the flange plate is close to the left side of the valve cylinder, then the welding mechanism is used for welding, after the welding work of the point position is completed, the flange plate and the valve cylinder are driven to rotate through the rotating mechanism, and then different point positions can be welded, so that the welding work of the flange plate on the left side can be completed, then the valve cylinder is fixed through the left rotating mechanism, then the other flange plate is fixed through the right rotating mechanism, and the welding work of the flange plate on the right side can be completed by repeating the operation. The automatic positioning and rotating device is reasonable in structure, can automatically position and rotate the butterfly valve, and can effectively improve the processing efficiency, so that the use requirement is better met.
Drawings
FIG. 1 is a schematic view of an overall first perspective of a novel butterfly valve positioning and welding device;
FIG. 2 is a schematic diagram of an overall second perspective view of a novel butterfly valve positioning and welding device;
FIG. 3 is a schematic perspective view of a placement mechanism of the novel butterfly valve positioning and welding device;
FIG. 4 is a schematic perspective view of a novel butterfly valve positioning and welding device at the position of an adjusting seat;
fig. 5 is a schematic diagram of a three-dimensional structure of a welding frame of the novel butterfly valve positioning welding device.
The welding machine comprises a welding table, a welding frame, a regulating mechanism, a regulating chute, a regulating motor, a regulating screw rod, a regulating seat, a rotating mechanism, a rotating motor, a rotating disk, a rotating frame, a rotating cylinder, a rotating clamping plate, a clamping groove I, a clamping groove II, a placing mechanism, a placing frame, a placing cylinder, a welding guide rod, a welding lifting seat, a welding sliding seat, a welding motor, a welding screw rod, a welding gun and a welding gun, wherein the welding table, the welding frame, the regulating mechanism, the regulating screw rod, the regulating seat, the regulating motor, the regulating screw rod, the regulating seat, the regulating mechanism, the regulating screw rod, the regulating motor, the rotating mechanism, the rotating guide rod, the rotating motor, the rotating table, the clamping groove I, the clamping groove II, the welding screw rod, the welding mechanism, the welding motor, the welding screw rod and the welding gun.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-5, the novel butterfly valve positioning welding device comprises a welding table 1, a placing mechanism 4, an adjusting mechanism 2, a rotating mechanism 3, a welding mechanism 5 and a welding mechanism 11, wherein the welding table 1 is provided with a welding frame 11, the placing mechanism 4 is arranged on the welding table 1 and used for adjusting the height of a valve cylinder, the adjusting mechanism 2 is arranged on the welding table 1 and used for adjusting the positions of the valve cylinder and a flange plate, the rotating mechanism 3 is arranged on the adjusting mechanism 2 and used for driving the flange plate and the valve cylinder to rotate, and the welding mechanism 5 is arranged on the welding frame 11 and used for welding the flange plate to the valve cylinder. In this embodiment, the adjusting mechanisms 2 are provided with a pair, which are respectively installed at the left and right sides of the upper end of the welding table 1, and each adjusting mechanism 2 is provided with a rotating mechanism 3.
The utility model has the working principle that when the valve cylinder is specifically used, the valve cylinder is placed on the placement mechanism 4, then the valve cylinder is fixed through the right adjusting mechanism 2 and the rotating mechanism 3, then the flange plate is fixed through the left rotating mechanism 3, then the flange plate is close to the left side of the valve cylinder through the adjusting mechanism 2, then the welding mechanism 5 is used for welding, after the welding work of the point position is completed, the flange plate and the valve cylinder are driven to rotate through the rotating mechanism 3, and then different point positions can be welded, so that the welding work of the left flange plate can be completed, then the valve cylinder is fixed through the left rotating mechanism 3, then the other flange plate is fixed through the right rotating mechanism 3, and the welding work of the right flange plate can be completed by repeating the operations.
As a further scheme, the placement mechanism 4 comprises a placement frame 41 installed on the welding table 1, a placement electric cylinder 42 is installed at the lower end of the placement frame 41, a telescopic end of the placement electric cylinder 42 penetrates through the placement frame 41 and fixes a placement supporting plate 43, and a placement groove 44 is formed in the upper end of the placement supporting plate 43.
The working principle of the placement mechanism 4 is that when the valve cylinder is specifically used, the valve cylinder is placed in the placement groove 44 on the placement support plate 43, and then the placement support plate 43 is pushed to move by the placement electric cylinder 42, so that the adjustment of the height of the valve cylinder can be realized, and the subsequent positioning welding work is convenient.
As a further scheme, the adjusting mechanism 2 comprises an adjusting chute 21 formed at the upper end of the welding table 1, an adjusting screw rod 23 is rotatably installed in the adjusting chute 21, an adjusting seat 24 is further slidably installed on the welding table 1, the lower end of the adjusting seat 24 is sleeved on the adjusting screw rod 23 in a threaded manner, an adjusting motor 22 is further installed at the end part of the welding table 1, and the output end of the adjusting motor 22 is in driving connection with the shaft end of the adjusting screw rod 23.
The operating principle of the adjusting mechanism 2 is that when in adjustment, the adjusting motor 22 is started, the adjusting screw rod 23 is driven to rotate by the adjusting motor 22, and then the movement of the adjusting seat 24 is realized, so that the position of the valve cylinder or the flange plate is adjusted, the flange plate and the valve cylinder are conveniently close together, and the welding work is conveniently carried out.
As a further scheme, the rotating mechanism 3 comprises a rotating disc 32 rotatably mounted at the inner side of the adjusting seat 24, a rotating motor 31 is further mounted at the outer side of the adjusting seat 24, the output end of the rotating motor 31 is in driving connection with the shaft end of the rotating disc 32, a pair of rotating frames 33 are mounted on the rotating disc 32, a rotating electric cylinder 34 is mounted on each rotating frame 33, the telescopic end of each rotating electric cylinder 34 penetrates through each rotating frame 33 and is fixedly provided with a rotating clamping plate 35, clamping grooves I36 for clamping a flange disc are formed in the opposite sides of the rotating clamping plates 35, clamping grooves II 37 for clamping a valve cylinder are formed in the opposite sides of the rotating clamping plates 35, the clamping grooves I36 and II 37 are arc-shaped grooves, the clamping grooves I36 are located on one side, close to the center position of the welding table 1, of the lower end of the rotating clamping plates 35, and the clamping grooves II 37 are located on one side, far away from the center position of the welding table 1, of the lower end of the rotating clamping plates 35.
The working principle of the rotating mechanism 3 is that when the flange is fixed, the flange is placed at the first 36 position of the clamping groove, then the rotating electric cylinder 34 stretches to push the rotating clamping plates 35 to be close to each other, so that the flange is fixed;
When the valve cylinder is fixed, the rotating mechanism 3 is driven to move through the adjusting mechanism 2, so that the rotating mechanism 3 is sleeved on the upper side and the lower side of the valve cylinder, then the rotating electric cylinder 34 stretches to push the rotating clamping plates 35 on the two sides to approach each other, and the valve cylinder can be clamped through the clamping groove II 37;
The turntable 32 is driven to rotate by the rotating motor 31, so that the valve cylinder and the flange plate can be driven to rotate, and the welding mechanism 5 can weld different points conveniently, so that the flange plate is welded on the valve cylinder.
As a further scheme, the welding mechanism 5 comprises a welding electric cylinder 51 installed at the upper end of the welding frame 11, a telescopic end of the welding electric cylinder 51 penetrates through the welding frame 11 and is fixedly provided with a welding lifting seat 53, a welding guide rod 52 is further inserted into the welding frame 11 in a sliding manner, a welding screw 56 is rotatably installed in the welding lifting seat 53, a welding sliding seat 54 is slidably installed in the welding lifting seat 53, a pair of welding guns 57 are installed on two sides of the welding sliding seat 54, a welding motor 55 is further installed at the end part of the welding lifting seat 53, and the output end of the welding motor 55 is in driving connection with the shaft end of the welding screw 56.
The working principle of the welding mechanism 5 is that when in welding, the welding electric cylinder 51 stretches to push the welding lifting seat 53 to move downwards, so that the height of the welding gun 57 is adjusted, then the welding motor 55 is started, the welding motor 55 drives the welding screw 56 to rotate, and further the welding slide seat 54 is moved, so that the welding gun 57 is driven to move, the welding gun 57 is close to a welding position, and the flange plate and the valve cylinder can be welded together.
In the present utility model, terms such as "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "side", "bottom", etc. refer to an orientation or a positional relationship based on that shown in the drawings, and are merely relational terms, which are used for convenience in describing structural relationships of various components or elements of the present utility model, and do not denote any one of the components or elements of the present utility model, and are not to be construed as limiting the present utility model.
Claims (7)
1. Novel butterfly valve fixed-position welding device, characterized by comprising:
a welding table (1), wherein a welding frame (11) is arranged on the welding table (1);
the placing mechanism (4) is arranged on the welding table (1) and is used for adjusting the height of the valve cylinder;
The adjusting mechanism (2) is arranged on the welding table (1) and is used for adjusting the positions of the valve cylinder and the flange plate;
the rotating mechanism (3) is arranged on the adjusting mechanism (2) and is used for driving the flange plate and the valve cylinder to rotate;
And a welding mechanism (5) mounted on the welding frame (11) for welding the flange plate to the valve cylinder.
2. The novel butterfly valve positioning and welding device according to claim 1, wherein the placing mechanism (4) comprises a placing frame (41) arranged on the welding table (1), an electric placing cylinder (42) is arranged at the lower end of the placing frame (41), a telescopic end of the electric placing cylinder (42) penetrates through the placing frame (41) and is used for fixedly placing a supporting plate (43), and a placing groove (44) is formed in the upper end of the supporting plate (43).
3. The novel butterfly valve positioning welding device according to claim 2 is characterized in that the adjusting mechanism (2) comprises an adjusting chute (21) formed in the upper end of the welding table (1), an adjusting screw (23) is rotatably mounted in the adjusting chute (21), an adjusting seat (24) is further mounted on the welding table (1) in a sliding manner, the lower end of the adjusting seat (24) is sleeved on the adjusting screw (23) in a threaded manner, an adjusting motor (22) is further mounted at the end of the welding table (1), and the output end of the adjusting motor (22) is in driving connection with the shaft end of the adjusting screw (23).
4. The novel butterfly valve positioning welding device according to claim 3, wherein the rotating mechanism (3) comprises a rotary table (32) rotatably mounted on the inner side of the adjusting seat (24), a rotating motor (31) is further mounted on the outer side of the adjusting seat (24), the output end of the rotating motor (31) is in driving connection with the shaft end of the rotary table (32), a pair of rotating frames (33) are mounted on the rotary table (32), a rotating electric cylinder (34) is mounted on the rotating frames (33), the telescopic end of the rotating electric cylinder (34) penetrates through the rotating frames (33) and is fixedly provided with a rotating clamping plate (35), a clamping groove I (36) for clamping a flange disc is formed in the opposite side of the rotating clamping plate (35), and a clamping groove II (37) for clamping a valve cylinder is formed in the opposite side of the rotating clamping plate (35).
5. The welding device for positioning a butterfly valve as recited in claim 4, wherein the first clamping groove (36) and the second clamping groove (37) are arc-shaped grooves.
6. The positioning welding device for the novel butterfly valve of claim 5, wherein the first clamping groove (36) is positioned on one side, close to the center position of the welding table (1), of the lower end of the rotating clamping plate (35), and the second clamping groove (37) is positioned on one side, far away from the center position of the welding table (1), of the lower end of the rotating clamping plate (35).
7. The novel butterfly valve positioning welding device according to claim 6, wherein the welding mechanism (5) comprises a welding electric cylinder (51) arranged at the upper end of the welding frame (11), a telescopic end of the welding electric cylinder (51) penetrates through the welding frame (11) and is fixedly provided with a welding lifting seat (53), a welding guide rod (52) is further inserted into the welding frame (11) in a sliding manner, a welding screw (56) is rotatably arranged in the welding lifting seat (53), a welding sliding seat (54) is slidably arranged in the welding lifting seat (53), a pair of welding guns (57) are arranged on two sides of the welding sliding seat (54), a welding motor (55) is further arranged at the end part of the welding lifting seat (53), and the output end of the welding motor (55) is in driving connection with the shaft end of the welding screw (56).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423138828.1U CN223531770U (en) | 2024-12-19 | 2024-12-19 | Novel butterfly valve fixed-position welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423138828.1U CN223531770U (en) | 2024-12-19 | 2024-12-19 | Novel butterfly valve fixed-position welding device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223531770U true CN223531770U (en) | 2025-11-11 |
Family
ID=97570003
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423138828.1U Active CN223531770U (en) | 2024-12-19 | 2024-12-19 | Novel butterfly valve fixed-position welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223531770U (en) |
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2024
- 2024-12-19 CN CN202423138828.1U patent/CN223531770U/en active Active
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