CN223519083U - An automatic cover plate feeding, assembly, and screw-locking machine - Google Patents
An automatic cover plate feeding, assembly, and screw-locking machineInfo
- Publication number
- CN223519083U CN223519083U CN202422910244.5U CN202422910244U CN223519083U CN 223519083 U CN223519083 U CN 223519083U CN 202422910244 U CN202422910244 U CN 202422910244U CN 223519083 U CN223519083 U CN 223519083U
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- CN
- China
- Prior art keywords
- cover plate
- conveying line
- seat
- screw
- assembling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)
- Automatic Assembly (AREA)
Abstract
The utility model discloses an automatic cover plate feeding, assembling and screw locking integrated machine which comprises a working platform, a conveying line, a transfer mechanism, an external clamping mechanism, an engine body, an automatic screw gun and a transfer mechanism, wherein the conveying line is arranged on the working platform, the transfer mechanism is arranged on the working platform which is positioned on one side of the conveying line, the transfer mechanism is arranged on the working platform which is positioned on the other side of the conveying line, the transfer mechanism is arranged on the transfer platform, the cover plate is conveyed towards the direction of the transfer platform by the conveying line, the engine body is supported on the transfer mechanism, the cover plate is transferred from the transfer platform to the engine body by the transfer mechanism, the transfer mechanism withdraws from the transfer mechanism, and screws are locked on the cover plate and the engine body by the automatic screw gun, and NG material can be split in the transfer process of the transfer mechanism, so that automatic replacement manpower is adopted, all procedures are effectively fused into the same station, the production capacity is optimized and integrated, the practicability is good.
Description
Technical Field
The utility model relates to the technical field of automobile engine assembly equipment, in particular to a cover plate automatic feeding and screw locking integrated machine.
Background
In the assembly process of the automobile engine, the cover plate is required to be installed at last, and the cover plate is fastened by adopting bolts.
In the prior art, the feeding and screw punching of the cover plate are formed by two stations, and even comprise three stations of feeding, screw punching and NG feeding and discharging, manual operation is mainly adopted, the timeliness and the utilization rate of a screw gun are greatly reduced, the productivity is correspondingly low, and the productivity cannot be effectively matched with the front and back working procedures.
Disclosure of utility model
In order to solve the problems, the application provides the cover plate automatic feeding and screw locking integrated machine with reasonable structure, so that automation is adopted to replace manual work, each working procedure is effectively fused into the same working station, the process is optimized and integrated, the productivity is effectively improved, and the practicability is good.
The technical scheme adopted by the utility model is as follows:
The automatic cover plate feeding, assembling and screw locking integrated machine comprises a working platform, a conveying line is arranged on the working platform, a transfer mechanism is arranged on the working platform located on one side of the conveying line, a middle rotary table is arranged on the working platform located on the other side of the conveying line, the cover plate is placed on the middle rotary table through an external clamping mechanism, a following carrier is conveyed on the conveying line towards the middle rotary table, an engine body is supported on the following carrier, the transfer mechanism transfers the cover plate from the middle rotary table to the engine body, and the automatic screw gun is arranged on an XYZ three-way moving module.
As a further improvement of the above technical scheme:
The transfer platform comprises vertical driving power, a lifting platform is arranged at an upward output end of the vertical driving power, the top surface of the lifting platform forms a bearing surface for supporting the cover plate, a plurality of limiting blocks are arranged on the bearing surface along the circumferential direction of the cover plate, a positioning assembly is further arranged on the bearing surface, and a positioning block in the positioning assembly is driven by an air cylinder to horizontally move towards the cover plate.
The locating block is located at the edge of the corner of the cover plate, and the locating block is contacted with the cover plate by adopting a profiling surface.
The vertical driving power is arranged on the translation seat, the translation seat is arranged on the translation module I, and the moving direction of the translation module I is consistent with the conveying direction of the conveying line.
The transfer mechanism is structurally characterized by comprising a vertical plate arranged on a working platform, wherein a movable seat is movably arranged on the side surface of the vertical plate through a second translation module, a lifting seat is arranged on the side surface of the movable seat through lifting driving power, the lifting seat is of an inverted L-shaped structure, a plurality of suckers are arranged on the inner top surface of the lifting seat and communicated with an external air source, and the suckers are downwards adsorbed on the top surface of a cover plate in a combined mode.
The following carrier comprises a carrier seat supported on the conveying line, a supporting block for supporting the engine body is arranged on the top surface of the carrier seat, a plurality of locating pins are further arranged upwards on the top surface of the carrier seat, the top ends of the locating pins are arranged into a conical structure with a small upper part and a big lower part, and the locating pins are assembled on the edge of the engine body.
And the inner side of the conveying line is provided with a jacking mechanism, and the jacking mechanism jacks up the following carrier supported on the conveying line.
The jacking mechanism comprises jacking power with an upward output end, and a jacking seat is arranged at the jacking power output end.
And an NG material bearing table is also arranged on the conveying line between the jacking mechanism and the transfer table.
Compared with the prior art, the utility model has the following beneficial effects:
According to the utility model, after the cover plate is transferred from the middle turntable to the engine body on the following carrier by the transfer mechanism, the transfer mechanism withdraws, and the cover plate and the engine body are screwed by the automatic screw gun, so that automation is adopted to replace manual work, each working procedure is effectively fused into the same working station, the process is optimized and integrated, the productivity is effectively improved, and the device is stably matched with the front working procedure and the rear working procedure, and the practicability is good;
The utility model also has the following advantages:
in the transfer process of the transfer mechanism, the diversion of the NG material can be further carried out, and the effective, reasonable and maximized utilization of the mechanism is realized while the beat and the productivity are effectively ensured.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic structural view of the turntable in the present utility model.
Fig. 3 is a schematic structural view of the transfer mechanism of the present utility model.
Fig. 4 is a schematic structural view of the following carrier of the present utility model.
Fig. 5 is a schematic structural view of the lifting mechanism of the present utility model.
The automatic screw driver comprises a working platform, a lifting mechanism, a following carrier, a transfer mechanism, an XYZ three-way moving module, a NG material bearing table, a middle rotary table, a 10, an engine body, a 20, a cover plate, a 30, a conveying line and a 50, wherein the lifting mechanism is arranged on the working platform;
21. Lifting power, a guide assembly, a lifting seat and a lifting seat;
31. 32, locating pins, 33, supporting blocks;
41. The vertical plate, 42, lifting driving power, 43, a translation module II, 44, a lifting seat, 45 and a sucker;
71. the device comprises a translation module I, a translation seat 72, a vertical driving power 74, a lifting table 75, a positioning assembly 76 and a limiting block.
Detailed Description
The following describes specific embodiments of the present utility model with reference to the drawings.
As shown in fig. 1, the automatic cover plate feeding, assembling and screw locking integrated machine of the embodiment comprises a working platform 1, a conveying line 30 is arranged on the working platform 1, a transfer mechanism 4 is arranged on the working platform 1 positioned on one side of the conveying line 30, a middle rotary table 7 is arranged on the working platform 1 positioned on the other side of the conveying line 30, a cover plate 20 is placed on the middle rotary table 7 through an external clamping mechanism, a following carrier 3 is conveyed on the conveying line 30 towards the middle rotary table 7, an engine body 10 is supported on the following carrier 3, the transfer mechanism 4 transfers the cover plate 20 from the middle rotary table 7 to the engine body 10, and an automatic screw gun 50 arranged on an XYZ three-way moving module 5 is further included.
In the present embodiment, after the cover plate 20 is transferred from the transfer table 7 to the engine body 10 on the pallet 3 by the transfer mechanism 4, the transfer mechanism 4 is retracted, and the cover plate 20 and the engine body 10 are screw-locked by the automatic screw gun 50.
In this embodiment, the transfer mechanism 4 and the middle turntable 7 are respectively arranged at two sides of the conveying line 30, and meanwhile, the automatic screw gun 50 is arranged through the XYZ three-way moving module 5, so that compact, reasonable and ingenious arrangement of each mechanism on the integrated machine is realized, the process time is reduced, and the overall productivity is improved.
In this embodiment, the automatic screw driver 50 may be a commercially available standard product, and may be capable of automatically supplying and locking screws.
As shown in fig. 2, the transfer table 7 comprises a vertical driving power 73, a lifting table 74 is installed at an upward output end of the vertical driving power 73, a top surface of the lifting table 74 forms a bearing surface for supporting the cover plate 20, a plurality of limiting blocks 76 are installed on the bearing surface along the circumferential direction of the cover plate 20, a positioning assembly 75 is also installed on the bearing surface, and a positioning block in the positioning assembly 75 is driven by an air cylinder to horizontally move towards the cover plate 20.
In actual use, the cover plate 20 is loaded and placed on the bearing surface of the intermediate turntable 7 by an external clamping mechanism, such as a mechanical arm, and the cover plate 20 is limited in the circumferential direction by the limiting block 76, and the accurate positioning of the cover plate 20 on the bearing surface is further ensured by combining the action of the positioning assembly 75.
In this embodiment, the vertical driving power 73 may be one of a cylinder, an oil cylinder, an electric cylinder, and the like, or may be a linear driving power formed by combining a motor with a screw, so that the lifting table 74 can be reliably moved up and down.
In this embodiment, a guide rail slider structure may be further provided to cooperate with ensuring the stability of the up-down movement of the lifting platform 74 under the action of the vertical driving power 73.
The positioning block is positioned at the edge of the corner of the cover plate 20, and the positioning block is contacted with the cover plate 20 by adopting a profiling surface, so that force can be applied by moving the positioning block towards the cover plate 20, and the accuracy and consistency of positioning of the cover plate 20 on a bearing surface can be effectively ensured.
The vertical driving power 73 is installed on the translation seat 72, the translation seat 72 is installed on the translation module one 71, and the moving direction of the translation module one 71 is consistent with the conveying direction of the conveying line 30.
In this embodiment, the first translation module 71 can move the middle rotary table 7 carrying the cover plate 20 from the outside toward and near the transfer mechanism 4, and the first translation module 71 moves the middle rotary table 7 away from the transfer mechanism 4 after the cover plate 20 is taken away by the transfer mechanism 4, so as to facilitate the placement of the cover plate 20 by the external clamping mechanism.
As shown in FIG. 3, the transfer mechanism 4 has a structure comprising a vertical plate 41 arranged on a working platform 1, wherein the side surface of the vertical plate 41 is movably provided with a movable seat through a second translation module 43, the side surface of the movable seat is provided with a lifting seat 44 through lifting driving power 42, the lifting seat 44 is of an inverted L-shaped structure, the inner top surface of the lifting seat 44 is provided with a plurality of suckers 45, the suckers 45 are communicated with an external air source, and the suckers 45 are downwards attracted to the top surface of the cover plate 20.
In this embodiment, the lifting driving power 42 may be one of a cylinder, an oil cylinder, an electric cylinder, and the like, or may be a linear driving power formed by combining a motor with a screw, so as to achieve reliable up-and-down movement of the lifting base 44.
In this embodiment, the suction cup 45 is attached to the top surface of the cover plate 20, and the movement of the lifting driving power 42 and the translation module two 43 are combined to realize the transfer of the cover plate 20 from the turntable 7 to the follower carrier 3.
As shown in fig. 4, the following carrier 3 includes a carrier seat 31 supported by the conveying line 30, a supporting block 33 for supporting the engine body 10 is mounted on the top surface of the carrier seat 31, a plurality of positioning pins 32 are mounted on the top surface of the carrier seat 31, the top ends of the positioning pins 32 are in a conical structure with a small top and a large bottom, and the positioning pins 32 are assembled on the edge of the engine body 10.
In the present embodiment, the engine body 10 is supported by the support block 33, and the engine body 10 is positioned in the horizontal plane by the positioning pins 32, so that the following carrier 3 is carried and moved to the engine body 10.
In this embodiment, the supporting blocks 33 and the positioning pins 32 of different groups can be arranged according to the engine model, so as to be suitable for mounting and using the engine upper cover plate 20 of different models.
The jacking mechanism 2 is mounted on the inner side of the conveying line 30, and the jacking mechanism 2 jacks up the following carrier 3 supported on the conveying line 30, so that the assembly and screw locking of the cover plate 20 on the engine body 10 on the top surface of the following carrier 3 are facilitated.
As shown in fig. 5, the jacking mechanism 2 comprises a jacking power 21 with an upward output end, and a jacking seat 23 is arranged at the output end of the jacking power 21.
In this embodiment, the lifting power 21 may be one of a cylinder, an oil cylinder, an electric cylinder, and other linear driving power, or may be a linear driving power formed by combining a motor with a screw rod, so that the lifting seat 23 can be reliably moved up and down.
In this embodiment, the jacking power 21 may be mounted on the working platform 1 or on the conveyor line 30, and the jacking power 21 may be disposed inside the conveyor line 30, so that the pallet 3 on the conveyor line 30 may be jacked up via the ascending of the jacking seat 23, or the jacked pallet 3 may be supported again on the conveyor line 30 via the descending of the jacking seat 23.
In this embodiment, a guide assembly 22 may be disposed outside the jacking power 21, and the assistance of the guide assembly 22 is used to ensure the reliability and stability of the up-and-down movement of the jacking seat 23.
An NG material bearing table 6 is also installed on the conveying line 30 between the jacking mechanism 2 and the transfer table 7.
In this embodiment, during the transfer process of the transfer mechanism 4, NG material can be split, so that the beat and the productivity are effectively ensured, and meanwhile, the effective, reasonable and maximized utilization of the mechanism is realized.
The application mode of the utility model is as follows:
The robot directly places the cover plate 20 on the transfer platform 7 after the corresponding working procedure is completed in the previous working procedure, the pneumatic action in the positioning component 75 on the transfer platform 7 is used for precisely positioning the cover plate 20, the transfer platform 7 moves towards the transfer mechanism 4 to a transfer position, meanwhile, the transfer mechanism 4 moves towards the transfer platform 7 to a preset position, so that the transfer mechanism 4 is positioned above the transfer platform 7, after the transfer platform 7 moves upwards to the preset position, the sucker 45 on the transfer mechanism 4 acts to suck the top surface of the cover plate 20, the transfer platform 7 moves downwards and rightwards to the original position to prepare for receiving the next cover plate 20, the transfer mechanism 4 drives the cover plate 20 to a screw beating position, and in combination with the detection feedback in the previous working procedure, the cover plate 20 can be directly thrown onto the NG material bearing platform 6 by the transfer mechanism 4 to wait for manual removal, in addition, the pallet 3 drives the engine body 10 to enter the working position along with the conveying line 30, the lifting mechanism 2 lifts the pallet 3 upwards, the transfer mechanism 4 descends, places the cover plate 20 on the top surface of the cover plate 20 to the top surface of the cover plate 20, the automatic screw 10 is driven by the lifting mechanism 2, the automatic screw 10 is driven by the lifting mechanism 5 to lift the engine body 10, the screw 10 is fastened, and the screw 10 is fastened to the original position 50 is fastened, and the screw is fastened after the screw 10 is completely fastened, and the screw is installed.
According to the utility model, automation is adopted to replace manual work, so that the cover plate is mounted and fastened on the engine body, all working procedures are effectively fused into the same station, the process is optimized and integrated, the productivity is effectively improved, the working procedures are stably matched with the front working procedure and the rear working procedure, and the practicability is good.
In the present specification, each embodiment is described in a progressive manner, and each embodiment is mainly described in a different point from other embodiments, and identical and similar parts between the embodiments are all enough to refer to each other.
The above description is intended to illustrate the utility model and not to limit it, the scope of which is defined by the claims, and any modifications can be made within the scope of the utility model.
Claims (9)
1. The automatic cover plate feeding, assembling and screw locking integrated machine is characterized in that a conveying line (30) is installed on the working platform (1), a transfer mechanism (4) is installed on the working platform (1) located on one side of the conveying line (30), a middle rotary table (7) is installed on the working platform (1) located on the other side of the conveying line (30), a cover plate (20) is placed on the middle rotary table (7) through an external clamping mechanism, a follow-up carrier (3) is conveyed on the conveying line (30) towards the middle rotary table (7), an engine body (10) is supported on the follow-up carrier (3), the cover plate (20) is transferred from the middle rotary table (7) to be placed on the engine body (10), and the automatic screw gun (50) is installed on an XYZ three-way moving module (5).
2. The automatic cover plate feeding, assembling and screw locking integrated machine disclosed in claim 1, wherein the transfer table (7) comprises vertical driving power (73), a lifting table (74) is arranged at an upward output end of the vertical driving power (73), the top surface of the lifting table (74) forms a bearing surface for supporting the cover plate (20), a plurality of limiting blocks (76) are arranged on the bearing surface along the circumferential direction of the cover plate (20), a positioning assembly (75) is further arranged on the bearing surface, and a positioning block in the positioning assembly (75) is driven by an air cylinder to horizontally move towards the cover plate (20).
3. The automatic cover plate feeding, assembling and locking screw all-in-one machine of claim 2, wherein the positioning block is positioned at the edge of the corner of the cover plate (20), and the positioning block is contacted with the cover plate (20) by adopting a profiling surface.
4. The automatic cover plate feeding, assembling and locking screw all-in-one machine according to claim 2, wherein the vertical driving power (73) is arranged on the translation seat (72), the translation seat (72) is arranged on the translation module I (71), and the moving direction of the translation module I (71) is consistent with the conveying direction of the conveying line (30).
5. The automatic cover plate feeding, assembling and locking screw all-in-one machine disclosed in claim 1 is characterized in that the transfer mechanism (4) is structurally characterized by comprising a vertical plate (41) arranged on a working platform (1), a movable seat is movably arranged on the side surface of the vertical plate (41) through a translation module II (43), a lifting seat (44) is arranged on the side surface of the movable seat through lifting driving power (42), the lifting seat (44) is of an inverted L-shaped structure, a plurality of suckers (45) are arranged on the inner top surface of the lifting seat (44), the suckers (45) are communicated with an external air source, and the suckers (45) are downwards attracted to the top surface of the cover plate (20) in a combined manner.
6. The automatic cover plate feeding, assembling and screw locking integrated machine according to claim 1, wherein the following carrier (3) comprises a carrier seat (31) supported on the conveying line (30), a supporting block (33) for supporting the engine body (10) is arranged on the top surface of the carrier seat (31), a plurality of positioning pins (32) are further arranged on the top surface of the carrier seat (31) upwards, the top ends of the positioning pins (32) are in a conical structure with small top and large bottom, and the positioning pins (32) are assembled on the edge of the engine body (10).
7. The automatic cover plate feeding, assembling and screw locking integrated machine according to claim 1, wherein a jacking mechanism (2) is arranged on the inner side of the conveying line (30), and the jacking mechanism (2) jacks up the following carrier (3) supported on the conveying line (30).
8. The automatic cover plate feeding, assembling and locking screw all-in-one machine of claim 7, wherein the jacking mechanism (2) comprises jacking power (21) with an upward output end, and a jacking seat (23) is arranged at the output end of the jacking power (21).
9. The automatic cover plate feeding, assembling and screw locking integrated machine according to claim 7, wherein a NG material bearing table (6) is further installed on a conveying line (30) between the jacking mechanism (2) and the transfer table (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422910244.5U CN223519083U (en) | 2024-11-28 | 2024-11-28 | An automatic cover plate feeding, assembly, and screw-locking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202422910244.5U CN223519083U (en) | 2024-11-28 | 2024-11-28 | An automatic cover plate feeding, assembly, and screw-locking machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223519083U true CN223519083U (en) | 2025-11-07 |
Family
ID=97538792
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202422910244.5U Active CN223519083U (en) | 2024-11-28 | 2024-11-28 | An automatic cover plate feeding, assembly, and screw-locking machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223519083U (en) |
-
2024
- 2024-11-28 CN CN202422910244.5U patent/CN223519083U/en active Active
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