CN223508593U - A quantitative filling device - Google Patents

Abstract

This application relates to the field of automated production equipment in the cosmetics industry, and discloses a quantitative filling device, including a base plate. Two sets of support plates are fixedly connected to the bottom surface of the base plate, and a housing is fixedly connected to the upper surface of the base plate. A main control unit is fixedly connected to the front of the housing, and a liquid storage tank is fixedly connected to the upper surface of the housing. This quantitative filling device, through the coordinated operation of a hopper, a first motor, and a screw propeller, constructs an efficient material conveying system. It can smoothly and orderly propel materials into the housing, ensuring smooth and orderly material delivery, enhancing the device's compatibility and flexibility. It can easily switch between different filling specifications and material types, reducing equipment investment costs for enterprises. By setting a flow controller, filling accuracy can be significantly improved. Whether facing small-batch trial production or large-scale production, the filling quality remains stable, ensuring the high efficiency of the device.

Description

Quantitative filling equipment

Technical Field

The application relates to the field of automatic production equipment in the cosmetic industry, in particular to quantitative filling equipment.

Background

Currently, in the cosmetic industry, as consumer demands for product quality and packaging aesthetic degree are continuously improved, and demands for improvement of production line efficiency are increasingly increased, an automated filling technology has become one of key factors for improving productivity and ensuring product quality, and conventional manual filling is not only inefficient, but also easily causes inaccurate dosage, and cannot meet high-precision requirements of modern production, and in recent years, various types of automatic filling machines are widely used, which remarkably improve production efficiency and filling precision by integrating advanced control systems and precise mechanical structures with advances in sensor technology and mechanical design.

Although the existing automatic filling technology has advanced to a certain extent, there are some obvious disadvantages that firstly, the volumetric filling machine is difficult to adapt to changeable product demands due to the fact that the volumetric filling machine relies on fixed physical dimensions for metering, flexibility is poor, secondly, the weight filling machine is low in efficiency in a continuous production mode although accuracy is high, and the rhythm of mass production is difficult to meet, and no matter what traditional type of filling machine faces greater challenges when high-viscosity materials are processed, filling liquid cannot be fully and uniformly stirred, and material blockage is difficult to effectively prevent.

Disclosure of utility model

Aiming at the defects of the prior art, the application provides quantitative filling equipment which has the advantages of higher efficiency, higher accuracy and more flexibility in filling operation, particularly excellent performance in the aspect of processing high-viscosity materials, and solves the problems of low precision, low efficiency and poor adaptability of the traditional filling equipment.

The quantitative filling equipment comprises a bottom plate, two groups of supporting plates are fixedly connected to the bottom surface of the bottom plate, a box body is fixedly connected to the upper surface of the bottom plate, a main control unit is fixedly connected to the front surface of the box body, a liquid storage tank is fixedly connected to the upper surface of the box body, a first motor is fixedly connected to the upper surface of the liquid storage tank, a screw propeller is fixedly connected to the output end of the first motor, a hopper is fixedly connected to the upper surface of the liquid storage tank, a second motor is fixedly connected to the upper surface of the box body, a rotating shaft is fixedly connected to the output end of the second motor, a stirring frame is fixedly connected to the bottom end of the rotating shaft, a group of liquid storage boxes are fixedly connected to the left side surface and the right side surface of the box body, a filling nozzle is fixedly connected to one side surface of the box body, a water filling nozzle is formed in the upper surface of the box body, two groups of through holes are formed in the inner side walls of the box body, and a through hole is formed in the upper surface of the box body.

Through above-mentioned scheme, through setting up the mutually supporting of hopper, first motor and screw propeller, construct an efficient material conveying system, can with the material can orderly screw propulsion to the box is inside, ensure smooth and orderly of material transportation, and strengthen compatibility and flexibility of this equipment, thereby can easily switch different filling specifications and material types, and then reduce the equipment input cost of enterprise, can promote the filling precision by a wide margin through setting up flow controller, no matter facing little batch trial production or facing mass production, can all let the filling quality stable throughout, ensure the high-efficient nature of this equipment, through setting up the mutually supporting of second motor, pivot and stirring frame, can fully stir the interior liquid of box even, thereby effectively reduce the defective percentage of filling liquid, through the mutually supporting of through-hole, the inside stirring of box of liquid storage box and filling mouth, make the filling mouth carry out the liquid storage with the liquid of liquid storage box inside and further accelerate the production speed, make whole filling flow more high-efficient, this equipment is better than the high-efficient conveying mechanism and intelligent control, and the like product policy and more has the like is more significant to the product quality of the product.

Further, two groups of universal wheels are arranged below the bottom plate, and the upper surfaces of the two groups of universal wheels are fixedly connected with the bottom surfaces of the two groups of supporting plates respectively.

Through above-mentioned scheme, through setting up the universal wheel can freely remove this equipment under the condition of difference, the staff of being convenient for is spacing to the removal of this equipment, ensures the convenience of this equipment.

Further, two fixed plates are arranged below the bottom plate, and the left side surface and the right side surface of the two fixed plates are respectively fixedly connected with one side surface of the two groups of support plates, which are close to each other.

Through above-mentioned scheme, can play fixed effect to the backup pad through setting up the fixed plate, further strengthen the stability of this equipment in the course of the work, ensure the security of this equipment.

Further, the upper surface of the box body is movably connected with a sealing cover, and the bottom surface of the sealing cover is movably connected with the inner wall of the water injection port.

Through above-mentioned scheme, can play through setting up sealed lid and block that foreign matter such as dust impurity gets into the box inside, avoid the inside liquid of box to receive external pollution, ensure the operational stability and the reliability of filling product quality of this equipment.

Further, the upper surface of the box body is fixedly connected with two groups of fixing blocks, and one side surface, close to each other, of each fixing block is fixedly connected with the outer surface of the second motor.

Through above-mentioned scheme, can play fixed effect to the second motor through setting up the fixed block, avoid the second motor to appear the phenomenon of slope dislocation in the course of the work, ensure the stability of second motor.

Further, a group of fixing frames are fixedly connected to the left side surface and the right side surface of the box body, and the inner walls of the two groups of fixing frames are fixedly connected with the bottom surfaces of the two groups of liquid storage boxes respectively.

Through above-mentioned scheme, can play fixed effect to the liquid storage box through setting up the mount, prevent that the liquid storage box from appearing the unstable phenomenon of slope in the course of the work.

Further, the inner top wall of the box body is fixedly connected with a limiting ring, and the inner wall of the limiting ring is fixedly connected with the outer surface of the flow controller.

Through above-mentioned scheme, can play spacing effect through setting up the spacing ring to flow controller, avoid flow controller to appear the phenomenon of slope dislocation in the course of the work, ensure flow controller's stability.

Further, the left side face and the right side face of the box body are fixedly connected with two groups of supporting blocks, and the upper surfaces of the two groups of supporting blocks are fixedly connected with the bottom surfaces of the two sensors respectively.

Through above-mentioned scheme, can play the effect of support to the sensor through setting up the supporting shoe, prevent that the sensor from taking place the phenomenon that the slope dropped in the course of the work, ensure the security of sensor.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

This ration filling equipment, through setting up the mutually supporting of hopper, first motor and screw propeller, construct an efficient material conveying system, can with the material can orderly screw propulsion to the box is inside, ensure smooth and orderly of material transportation, and strengthen compatibility and flexibility of this equipment, thereby can easily switch different filling specifications and material types, and then reduce the equipment input cost of enterprise, can promote the filling precision by a wide margin through setting up flow controller, no matter facing little batch trial production or facing mass production, can all let the filling quality stable all the time, ensure the high-efficient nature of this equipment, through setting up the mutually supporting of second motor, pivot and carriage, can be with the inside liquid intensive mixing of box even, thereby effectively reduce the defective percentage of filling liquid, through the mutually supporting of through-hole, liquid storage box and filling mouth, can get into the liquid storage box inside with the liquid filling of liquid storage box through the through-hole, further speed of production, make whole high-efficient control scheme more benefit the filling quality, this equipment is higher than the high-efficient and has promoted the liquid storage box inside liquid storage box, and is more remarkable than the product like that the high-efficient control platform is used to the product.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present application;

FIG. 2 is a schematic diagram of the overall structure of the present application;

FIG. 3 is a cross-sectional elevation view of the overall structure of the present application;

fig. 4 is a cross-sectional side view of the overall structure of the present application.

In the figure:

1. A bottom plate; 2, a supporting plate, 3, universal wheels, 4, a box body, 5, a main control unit, 6, a fixed plate, 7, a liquid storage tank, 8, a first motor, 9, a hopper, 10, a sealing cover, 11, a second motor, 12, a fixed block, 13, a sensor, 14, a liquid storage box, 15, a filling nozzle, 16, a fixed frame, 17, a water injection port, 18, a through hole, 19, a screw propeller, 20, a limiting ring, 21, a flow controller, 22, a rotating shaft, 23, a stirring frame, 24, a supporting block, 25 and a through hole.

Detailed Description

The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

Referring to fig. 1, 3 and 4, a quantitative filling device in this embodiment includes a base plate 1, two groups of support plates 2 are fixedly connected to the bottom surface of the base plate 1, a box body 4 is fixedly connected to the upper surface of the base plate 1, a main control unit 5 is fixedly connected to the front surface of the box body 4, a liquid storage tank 7 is fixedly connected to the upper surface of the box body 4, a first motor 8 is fixedly connected to the upper surface of the liquid storage tank 7, an output end of the first motor 8 is fixedly connected to a screw propeller 19, a hopper 9 is fixedly connected to the upper surface of the liquid storage tank 7, a second motor 11 is fixedly connected to the upper surface of the box body 4, a rotating shaft 22 is fixedly connected to the output end of the second motor 11, a stirring frame 23 is fixedly connected to the bottom end of the rotating shaft 22, a group of liquid storage boxes 14 are fixedly connected to the left and right side surfaces of the box body 4, filling nozzles 15 are fixedly connected to one side surfaces of the two groups of liquid storage boxes 14, a water filling nozzle 17 is opened on the upper surface of the box body 4, two groups of through holes 18 are formed in the inner side wall of the box body 4, through holes 25 are formed in the upper surface of the box body 4, the flow controller 21 is fixedly connected to the inner top wall of the box body 4, an efficient material conveying system is constructed by arranging the hopper 9, the first motor 8 and the spiral propeller 19 to be matched with each other, materials can be orderly and spirally propelled into the box body 4, smooth and orderly material conveying is guaranteed, compatibility and flexibility of the equipment are enhanced, different filling specifications and material types can be easily switched, equipment input cost of enterprises is further reduced, filling precision can be greatly improved by arranging the flow controller 21, filling quality is always stable no matter facing small-batch trial production or mass production, high efficiency of the equipment is ensured, and the second motor 11 is arranged, the pivot 22 and the mutual cooperation of carriage 23 can be with the inside liquid intensive mixing of box 4 even to effectively reduce the defective percentage of filling liquid, through the mutual cooperation of through-hole 18, stock solution box 14 and filling mouth 15, can get into the inside of stock solution box 14 with the inside stirring of box 4 liquid through-hole 18, make filling mouth 15 carry out the filling with the inside liquid of stock solution box 14, further accelerate production speed, make whole filling flow more high-efficient, this equipment benefits from efficient material conveying mechanism and intelligent control strategy, and then the daily output of single equipment has showing the promotion than the same kind of product.

Referring to fig. 1, fig. 2 and fig. 3, two groups of universal wheels 3 are arranged below the bottom plate 1, the upper surfaces of the two groups of universal wheels 3 are fixedly connected with the bottom surfaces of the two groups of supporting plates 2 respectively, the equipment can be freely moved under different conditions through the universal wheels 3, the movement of the equipment is limited by staff, convenience of the equipment is ensured, two fixing plates 6 are arranged below the bottom plate 1, the left side surface and the right side surface of the two fixing plates 6 are fixedly connected with one side surface of the two groups of supporting plates 2, which are close to each other, the fixing plates 6 are arranged to fix the supporting plates 2, the stability of the equipment in the working process is further enhanced, the safety of the equipment is ensured, the upper surface of the box 4 is movably connected with a sealing cover 10, the bottom surface of the sealing cover 10 is movably connected with the inner wall of a water injection port 17, foreign matters such as dust impurities can be prevented from entering the box 4 through the sealing cover 10, the liquid inside the box 4 is prevented from being polluted by the outside, the reliability of the quality of the filled product is ensured, the running stability of the equipment is fixedly connected with two groups of motor fixing blocks 12 on the upper surface of the box 4, the motor fixing blocks 12 are fixedly connected with the two groups of motor fixing blocks 12 in the motor fixing blocks, and the motor fixing blocks 11 are fixedly connected with the second motor fixing blocks 11 in the second outer surface 11 in the working process, and the second motor fixing process is prevented from being close to the second motor fixing 11.

Referring to fig. 1, fig. 2 and fig. 3, a set of fixing frames 16 is fixedly connected to the left side and the right side of the box body 4, the inner walls of the two sets of fixing frames 16 are fixedly connected to the bottom surfaces of the two sets of liquid storage boxes 14 respectively, the fixing frames 16 are arranged to fix the liquid storage boxes 14, the phenomenon that the liquid storage boxes 14 incline unstably in the working process is prevented, the limiting ring 20 is fixedly connected to the inner top wall of the box body 4, the inner wall of the limiting ring 20 is fixedly connected with the outer surface of the flow controller 21, the limiting ring 20 is arranged to limit the flow controller 21, the phenomenon that the flow controller 21 inclines misplacement in the working process is avoided, the stability of the flow controller 21 is ensured, the left side and the right side of the box body 4 are fixedly connected with two sets of supporting blocks 24, the upper surfaces of the two sets of supporting blocks 24 are fixedly connected to the bottom surfaces of the two sensors 13 respectively, the supporting blocks 24 are arranged to support the sensors 13, the phenomenon that the sensors 13 incline and fall down in the working process is avoided, and the safety of the sensors 13 is ensured.

In this embodiment, through setting up the mutually supporting of hopper 9, first motor 8 and screw propeller 19, constitute an efficient material conveying system, can with the material can orderly screw propulsion to inside the box 4, ensure smooth and orderly of material transportation, and strengthen compatibility and flexibility of this equipment, thereby can easily switch different filling specifications and material types, and then reduce the equipment input cost of enterprise, can promote the filling precision by a wide margin through setting up flow controller 21, whether in face of small batch trial production or in face of mass production, can all make the filling quality stable all the time, ensure the high efficiency of this equipment, through setting up the mutually supporting of second motor 11, pivot 22 and stirring frame 23, can fully stir the inside liquid of box 4 evenly, thereby effectively reduce the defective rate of filling liquid, through the mutually supporting of through-hole 18, liquid storage box 14 and filling mouth 15, can get into inside liquid storage box 14 through the through-hole 18 with the even liquid of inside stirring of box 4, make liquid storage box 14 carry out the filling quality in face of the same type of equipment benefit of small batch trial production or in face of mass production, further high-efficient control of this equipment, and the high-efficient control of this filling policy like, and the intelligent control system is more has made the product more significantly improved.

The working principle of the embodiment is as follows:

When the equipment is used, the equipment is moved to a required working area through the universal wheel 3 according to actual condition requirements, then materials are placed in the hopper 9 until the materials slide into the liquid storage tank 7 from the hopper 9, then the first motor 8 is started through the main control unit 5, the first motor 8 drives the screw propeller 19 to rotate, the materials are spirally pushed into the flow controller 21 from the liquid storage tank 7, then the main control unit 5 sends signals to the flow controller 21 according to a pre-programmed instruction, the materials flow into the box 4 at a stable speed, then the second motor 11 is started through the main control unit 5, the second motor 11 drives the rotating shaft 22 to rotate, so that the rotating shaft 22 drives the stirring frame 23 to rotate, then liquid in the box 4 flows into the liquid storage box 14 through the through hole 18, then the liquid in the liquid storage box 14 enters the container to be filled through the filling nozzle 15, the sensor 13 continuously monitors the filling condition during filling, and the main control unit 5 is notified of corresponding adjustment once abnormality is detected, and the whole filling process is completed.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.

Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The quantitative filling equipment comprises a bottom plate (1), and is characterized in that two groups of supporting plates (2) are fixedly connected to the bottom surface of the bottom plate (1), a box body (4) is fixedly connected to the upper surface of the bottom plate (1), a main control unit (5) is fixedly connected to the front surface of the box body (4), a liquid storage tank (7) is fixedly connected to the upper surface of the box body (4), a first motor (8) is fixedly connected to the upper surface of the liquid storage tank (7), a screw propeller (19) is fixedly connected to the output end of the first motor (8), a hopper (9) is fixedly connected to the upper surface of the liquid storage tank (7), a second motor (11) is fixedly connected to the upper surface of the box body (4), a rotating shaft (22) is fixedly connected to the output end of the second motor (11), a stirring frame (23) is fixedly connected to the bottom end of the rotating shaft (22), a group of liquid storage boxes (14) are fixedly connected to the left side surface and the right side of the box body (4), a nozzle (15) is fixedly connected to the side surface of the two groups of liquid storage boxes (14), a water inlet (17) is fixedly connected to the upper surface of the box body (4), a water inlet (17) is formed in a penetrating way, the inner top wall of the box body (4) is fixedly connected with a flow controller (21).

2. The quantitative filling equipment according to claim 1, wherein two groups of universal wheels (3) are arranged below the bottom plate (1), and the upper surfaces of the two groups of universal wheels (3) are fixedly connected with the bottom surfaces of the two groups of support plates (2) respectively.

3. The quantitative filling equipment according to claim 1, wherein two fixing plates (6) are arranged below the bottom plate (1), and the left side surface and the right side surface of the two fixing plates (6) are respectively fixedly connected with one side surface of the two groups of support plates (2) close to each other.

4. The quantitative filling equipment according to claim 1, wherein the upper surface of the box body (4) is movably connected with a sealing cover (10), and the bottom surface of the sealing cover (10) is movably connected with the inner wall of the water injection port (17).

5. The quantitative filling equipment according to claim 1, wherein the upper surface of the box body (4) is fixedly connected with two groups of fixing blocks (12), and one side surface, which is close to each other, of the two groups of fixing blocks (12) is fixedly connected with the outer surface of the second motor (11).

6. The quantitative filling equipment according to claim 1, wherein a group of fixing frames (16) are fixedly connected to the left side surface and the right side surface of the box body (4), and the inner walls of the two groups of fixing frames (16) are fixedly connected with the bottom surfaces of the two groups of liquid storage boxes (14) respectively.

7. The quantitative filling equipment according to claim 1, wherein the inner top wall of the box body (4) is fixedly connected with a limiting ring (20), and the inner wall of the limiting ring (20) is fixedly connected with the outer surface of the flow controller (21).

8. The quantitative filling equipment according to claim 1, wherein two groups of supporting blocks (24) are fixedly connected to the left side surface and the right side surface of the box body (4), and the upper surfaces of the two groups of supporting blocks (24) are fixedly connected with the bottom surfaces of the two sensors (13) respectively.