CN223507364U

CN223507364U - A ceramic tile production glaze recycling and treatment device

Info

Publication number: CN223507364U
Application number: CN202423052744.6U
Authority: CN
Inventors: 陈国通
Original assignee: Shaanxi Huada Ceramics Co ltd
Current assignee: Shaanxi Huada Ceramics Co ltd
Priority date: 2024-12-11
Filing date: 2024-12-11
Publication date: 2025-11-04
Anticipated expiration: 2034-12-11

Abstract

This application relates to the field of ceramic tile production technology and discloses a ceramic tile production glaze recovery and treatment device, including a mixing tank. Two filter elements are inserted into the outer surface of the mixing tank. A rotating rod is rotatably connected to the inner top wall of the mixing tank. Multiple sets of stirring plates are fixedly connected to the outer surface of the rotating rod. Scrapers are installed at the ends of the stirring plates that are far apart from each other. A magnetic separation tank is located below the mixing tank. The magnetic separation tank has an internal cavity, and a first rotating column is rotatably connected to its inner wall. This ceramic tile production glaze recovery and treatment device can adjust the mixing state of the glaze by installing the mixing tank to ensure uniform distribution. The ultrasonic cleaning tank can disrupt the stability of tiny bubbles in the glaze and accelerate the sedimentation of impurities. The magnetic separation tank can adsorb metal particles such as iron filings mixed in the glaze. Finally, the filter tank can perform final filtration of the material, significantly improving the glaze recovery rate and reducing raw material loss.

Description

Ceramic tile production glaze liquid recovery processing device

Technical Field

The application relates to the technical field of tile production, in particular to a tile production glaze liquid recycling device.

Background

The ceramic tile production is a complex and fine process, and involves a plurality of links and steps, and the main raw materials for ceramic tile production comprise various mud, sand, stone powder and auxiliary materials, and the raw materials are precisely proportioned and mixed according to a process formula so as to ensure the quality and performance of ceramic tile finished products.

Currently, in order to ensure the quality of the ceramic tile, the glaze is often sprayed excessively, so that a large amount of residual glaze is discharged, and resource waste is caused, at present, two main methods for recovering the glaze are physical methods and chemical methods, the physical method mainly comprises two methods of filtering and centrifugal separation, and the two methods both require a large amount of water as a medium, consume water resources and can generate secondary pollution;

Although the method can realize the recycling of the glaze to a certain extent, the method still has obvious defects that firstly, the glaze is difficult to clean thoroughly by using a physical method and a chemical method independently, especially when the glaze slurry containing complex components is processed, secondly, the existing recycling system often occupies a large area and is not suitable for small enterprises with limited space, and finally, the quality of the glaze after each recycling is difficult to be ensured to be consistent due to the lack of an effective monitoring mechanism, so that the stability and the yield of subsequent production are directly influenced.

Disclosure of utility model

Aiming at the defects of the prior art, the application provides a ceramic tile production glaze liquid recycling device which has the advantages of improving the overall practicability and the like and solves the problems in the background art.

In order to achieve the above purpose, the technical scheme is that the tile production glaze liquid recycling device comprises a mixing tank, two filtering pieces are inserted into the outer surface of the mixing tank, a rotating rod is rotatably connected to the inner top wall of the mixing tank, a plurality of groups of stirring plates are fixedly connected to the outer surface of the rotating rod, scraping plates are arranged at the ends, away from each other, of the stirring plates, a magnetic separation tank is arranged below the mixing tank, a cavity is formed in the magnetic separation tank, a first rotating column is rotatably connected to the inner wall of the magnetic separation tank, a plurality of magnetic pieces are fixedly connected to the outer surface of the first rotating column, an ultrasonic cleaning tank is arranged on the right side of the mixing tank, an ultrasonic generating piece is arranged on the outer surface of the ultrasonic cleaning tank, a filtering tank is arranged below the ultrasonic cleaning tank, a filter screen is arranged on the outer surface of the filtering tank, a second rotating column is rotatably connected to the inner wall of the filtering tank, a packing auger is fixedly connected to the outer surface of the second rotating column, and the packing auger is in contact with the filter screen of the filtering tank.

Through above-mentioned scheme, the glaze mixing state can be adjusted to the installation blending tank, ensures evenly distributed, and the stability of tiny bubble in the glaze can be destroyed to the installation ultrasonic cleaning jar.

Further, the screw thread spare is installed to the inner wall of cavity, the breach has been seted up to the surface of magnetic separation jar, the magnetic separation jar is established to the plastics material.

Through above-mentioned scheme, installation screw spare can carry out spacingly to the material that enters into in the cavity, makes the material can follow the inner wall flow of screw spare, makes its inside metal material can be adsorbed and discharge through the breach by the magnetic part.

Further, the inner wall of the magnetic separation tank is provided with a double-shaft motor, and the first rotating column and the second rotating column are fixedly connected with the output end of the double-shaft motor.

Through above-mentioned scheme, biax motor can drive first pivoted post and second pivoted post rotatory, makes its first pivoted post can a plurality of magnetic parts swing and adsorb the metalwork in the cavity to discharge it through the breach the cavity.

Further, the bottom of blending tank and ultrasonic cleaning jar all fixed intercommunication has row material pipe, two the surface of row material pipe is all installed the valve.

Through above-mentioned scheme, the installation valve can seal the row material pipe, avoids mixing tank and ultrasonic cleaning jar material to take place to leak, makes mixing tank and ultrasonic cleaning jar's bottom can keep closed state.

Further, the below of filtering jar is equipped with the base, the magnetic separation jar is all installed on the base with filtering jar, the collecting box has been placed to the upper surface of base, the collecting box is located the below of filtering jar.

Through above-mentioned scheme, the installation base can support magnetic separation jar and filtration jar, makes magnetic separation jar and filtration jar can keep stable state, and the material after the completion of the installation collecting box can be collected to filtering, is convenient for carry out unified processing to it.

Further, the upper surface of base installs the pump of extracting, the input of pump of extracting passes through pipeline and cavity intercommunication, and the output fixed intercommunication of pump has the drain pipe, the drain pipe is located the upper end of ultrasonic cleaning jar.

Through above-mentioned scheme, installation pump can extract the material in the cavity and carry it to the ultrasonic cleaning jar in to can promote impurity precipitation in the ultrasonic cleaning jar through the ultrasonic wave piece.

Further, the upper end of the mixing tank is provided with a filling pipe, the upper surface of the mixing tank is provided with a driving motor, and the output end of the driving motor is fixedly connected with a rotating rod.

Through above-mentioned scheme, driving motor can drive the dwang and rotate, makes the dwang can drive a plurality of stirring boards and stir the material in the blending tank, makes it can adjust the glaze mixing state.

Further, the upper surface of base installs the support frame, mix jar and support frame fixed connection, ultrasonic cleaning jar and mix jar fixed connection.

Through above-mentioned scheme, the mounting support frame can support the blending tank, makes the blending tank can be in stable state.

Compared with the prior art, the technical scheme of the application has the following beneficial effects:

This processing apparatus is retrieved to ceramic tile production glaze liquid can adjust the glaze mixing state through the installation blending tank, ensures evenly distributed, and installation ultrasonic cleaning jar can destroy the stability of tiny bubble in the glaze, and the impurity subsides with higher speed, and the magnetic separation jar can adsorb metal particle such as iron fillings that mix in the glaze, can do final filtration through the filtration jar to the material at last, is showing the recycle rate that has promoted the glaze, has reduced raw and other materials loss.

Drawings

FIG. 1 is a cross-sectional view of the overall structure of the present application;

FIG. 2 is an enlarged schematic view of the structure A of FIG. 1 according to the present application;

FIG. 3 is a schematic diagram of the overall structure of the present application;

FIG. 4 is a schematic diagram of the magnetic separation tank structure of the application.

In the figure:

1. mixing tank, 2, filter element, 3, rotating rod, 4, stirring plate, 5, scraping plate, 6, magnetic separation tank, 7, cavity, 8, first rotating column, 9, magnetic element, 10, ultrasonic cleaning tank, 11, ultrasonic wave generating element, 12, filter tank, 13, filter screen, 14, second rotating column, 15, screw, 16, screw, 17, notch, 18, double-shaft motor, 19, discharge pipe, 20, valve, 21, base, 22, collecting box, 23, pump, 24, discharge pipe, 25, pouring pipe, 26, driving motor, 27, and support frame.

Detailed Description

The following description of the embodiments of the present application will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present application, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the application without making any inventive effort, are intended to be within the scope of the application.

Please refer to fig. 1, fig. 2 and fig. 3, a ceramic tile production glaze liquid recovery processing device in this embodiment, including mixing tank 1, the surface grafting of mixing tank 1 has two filter elements 2, the interior roof rotation of mixing tank 1 is connected with dwang 3, the surface mounting of dwang 3 has multiunit stirring board 4, the scraper blade 5 is all installed to the one end that multiunit stirring board 4 kept away from each other, mixing tank 1's below is equipped with magnetic separation tank 6, cavity 7 has been seted up to magnetic separation tank 6's inside, magnetic separation tank 6's inner wall rotation is connected with first rotation post 8, first rotation post 8's surface mounting has a plurality of magnetic members 9, mixing tank 1's right side is equipped with ultrasonic cleaning jar 10, ultrasonic cleaning jar 10's surface mounting has ultrasonic wave generating element 11, ultrasonic cleaning jar 10's below is equipped with filter tank 12, filter screen 13 is installed to filter tank 12's inner wall rotation is connected with second rotation post 14, second rotation post 14's surface mounting has auger 15, auger 15 and filter tank 12's inner wall and contact, through installing mixing tank 1, can evenly distributed and the glaze can be guaranteed to the fine and the fine-particle size can be reduced, the fine-size filter material can be carried out to the fine-size, the fine-scale material can be washed through the fine-particle size, the glaze material is removed, the fine-size, the fine-scale material can be filtered and the fine-particle size can be reduced, the fine-particle size can be recycled.

Referring to fig. 1, fig. 2 and fig. 4, screw 16 is installed to the inner wall of cavity 7, breach 17 has been seted up to the surface of magnetic separation jar 6, magnetic separation jar 6 is established to plastics material, installation screw 16 can carry out spacingly to the material that enters into in the cavity 7, make the material can follow screw 16's inner wall flow, make its inside metal material can be adsorbed by magnetic part 9 and discharge through breach 17, the biax motor 18 is installed to the inner wall of magnetic separation jar 6, first rotation post 8 and second rotation post 14 all with the output fixed connection of biax motor 18, biax motor 18 can drive first rotation post 8 and second rotation post 14 rotatory, make its first rotation post 8 can a plurality of magnetic part 9 swing and adsorb the metal part in the cavity 7, and discharge the cavity 7 with it through breach 17, mixing tank 1 and ultrasonic cleaning tank 10's bottom all fixed communication have discharge pipe 19, the valve 20 is all installed to the surface of two discharge pipe 19, installation valve 20 can seal discharge pipe 19, avoid mixing tank 1 and cleaning tank 10 and ultrasonic cleaning tank 1's inside can keep the state of sealing up, mixing tank 1 and ultrasonic cleaning tank 10.

Referring to fig. 1, fig. 2 and fig. 3, the below of filtration jar 12 is equipped with base 21, collection box 22 has been placed to the upper surface of base 21, collection box 22 is located the below of filtration jar 12, installation base 21 can support magnetic separation jar 6 and filtration jar 12, make magnetic separation jar 6 and filtration jar 12 can keep stable state, installation collection box 22 can collect the material after accomplishing the filtration, be convenient for carry out unified processing to it, the last surface mounting of base 21 has pump 23, pump 23's input passes through pipeline and cavity 7 intercommunication, pump 23's output fixed communication has drain pipe 24, drain pipe 24 is located ultrasonic cleaning jar 10's upper end, install pump 23 can extract the material in the cavity 7 and carry it to ultrasonic cleaning jar 10 in, and promote impurity precipitation in the ultrasonic cleaning jar 10 through ultrasonic generator 11, mixing jar 1's upper end is installed and is poured into pipe 25, mixing jar 1's upper surface mounting has driving motor 26, motor 26's output end and 3 are connected with the fixed connection of cavity 7, mixing jar 1 can be connected with the fixed support frame 27, mixing jar 1 can be rotated, mixed material can be connected with mixed support frame 1, mixed carrier frame 1 can be rotated, mixed carrier frame 27 can be fixed, mixed carrier frame 1 can be connected with mixed carrier frame 1, and can be rotated, mixed carrier frame 1 is rotated, and mixed carrier frame 1 can be rotated, and can be rotated carrier frame is connected with carrier frame 27.

According to the ceramic tile production glaze liquid recovery processing device, the glaze mixing state can be adjusted through the installation mixing tank 1, uniform distribution is ensured, the installation ultrasonic cleaning tank 10 can damage the stability of tiny bubbles in the glaze, impurity sedimentation is accelerated, the magnetic separation tank 6 can adsorb metal particles such as scrap iron mixed in the glaze, and finally, the material can be filtered through the filtering tank 12, so that the recovery utilization rate of the glaze is remarkably improved, and the raw material loss is reduced.

The working principle of the embodiment is as follows: firstly, materials are put into a mixing tank 1 through a pouring pipe 25, a driving motor 26 is started and drives a rotating rod 3 to rotate, the rotating rod 3 can stir the materials in the mixing tank 1 through a plurality of stirring plates 4 in the rotating process, so that the materials can be regulated to be uniformly distributed, the inner wall of the mixing tank 1 can be cleaned in the process of stirring the materials in the mixing tank 1 through installing a plurality of scraping plates 5, after the materials in the mixing tank 1 are mixed, a left valve 20 is opened, the materials can be discharged into a cavity 7 through a left discharging pipe 19, at the moment, a double-shaft motor 18 is started and drives a first rotating column 8 and a second rotating column 14 to rotate, the first rotating column 8 can drive a plurality of magnetic pieces 9 to swing in a magnetic separation tank 6 in the rotating process, and metal particles in the materials are adsorbed, and discharge the material through the gap 17, the installation screw 16 can limit the material entering the cavity 7, the material can flow along the inner wall of the screw 16, the metal material in the screw can be absorbed by the magnetic piece 9 and discharged through the gap 17, then the pump 23 is started and pumps the material in the cavity 7 and discharges the material into the ultrasonic cleaning tank 10 through the discharge pipe 24, at the moment, the ultrasonic generating piece 11 can emit ultrasonic waves into the ultrasonic cleaning tank 10, the precipitation of impurities is promoted by ultrasonic energy, then the right valve 20 is opened, the material can be discharged into the filtering frame through the right discharge tank, the second rotating column 14 can drive the auger 15 to swing in the filtering tank 12 in the rotating process, and push the material, the material filtered by the filter screen can be discharged into the collecting tank 22, and impurities can be discharged out of the filter tank 12 by the auger 15, so that the recycling rate of the glaze is remarkably improved, and the loss of raw materials is reduced.

It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.

Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the application, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a ceramic tile production glaze liquid recovery processing device, includes mixing tank (1), its characterized in that, the surface grafting of mixing tank (1) has two filter elements (2), the interior roof rotation of mixing tank (1) is connected with dwang (3), the surface fixedly connected with multiunit stirring board (4) of dwang (3), multiunit stirring board (4) one end that keeps away from each other all installs scraper blade (5), the below of mixing tank (1) is equipped with magnetic separation jar (6), cavity (7) have been seted up to the inside of magnetic separation jar (6), the inner wall rotation of magnetic separation jar (6) is connected with first rotation post (8), the surface fixedly connected with a plurality of magnetic elements (9) of first rotation post (8), the right side of mixing tank (1) is equipped with ultrasonic cleaning jar (10), the surface mounting of ultrasonic cleaning jar (10) has ultrasonic wave generator (11), the below of ultrasonic cleaning jar (10) is equipped with filter jar (12), the surface mounting of filter jar (12) has filter screen (14), the rotation of second auger (14) is connected with second rotation post (14), the auger (15) is in contact with the inner wall of the filter tank (12) and the filter screen.

2. The tile production glaze liquid recycling device according to claim 1, wherein a screw (16) is installed on the inner wall of the cavity (7), a notch (17) is formed in the outer surface of the magnetic separation tank (6), and the magnetic separation tank (6) is made of plastic materials.

3. The tile production glaze liquid recycling device according to claim 1, wherein the inner wall of the magnetic separation tank (6) is provided with a double-shaft motor (18), and the first rotating column (8) and the second rotating column (14) are fixedly connected with the output end of the double-shaft motor (18).

4. The ceramic tile production glaze liquid recycling device according to claim 1, wherein the bottom ends of the mixing tank (1) and the ultrasonic cleaning tank (10) are fixedly communicated with discharge pipes (19), and valves (20) are arranged on the outer surfaces of the two discharge pipes (19).

5. The ceramic tile production glaze liquid recycling device according to claim 1, wherein a base (21) is arranged below the filtering tank (12), the magnetic separation tank (6) and the filtering tank (12) are both arranged on the base (21), a collecting box (22) is arranged on the upper surface of the base (21), and the collecting box (22) is arranged below the filtering tank (12).

6. The device for recycling and treating the glaze liquid in ceramic tile production according to claim 5, wherein a suction pump (23) is arranged on the upper surface of the base (21), the input end of the suction pump (23) is communicated with the cavity (7) through a pipeline, the output end of the suction pump (23) is fixedly communicated with a discharge pipe (24), and the discharge pipe (24) is positioned at the upper end of the ultrasonic cleaning tank (10).

7. The tile production glaze liquid recycling device according to claim 1, wherein a pouring pipe (25) is arranged at the upper end of the mixing tank (1), a driving motor (26) is arranged on the upper surface of the mixing tank (1), and the output end of the driving motor (26) is fixedly connected with the rotating rod (3).

8. The tile production glaze liquid recycling device according to claim 5, wherein a supporting frame (27) is arranged on the upper surface of the base (21), the mixing tank (1) is fixedly connected with the supporting frame (27), and the ultrasonic cleaning tank (10) is fixedly connected with the mixing tank (1).