CN223506452U - A photovoltaic cell processing platform - Google Patents
A photovoltaic cell processing platformInfo
- Publication number
- CN223506452U CN223506452U CN202423032885.1U CN202423032885U CN223506452U CN 223506452 U CN223506452 U CN 223506452U CN 202423032885 U CN202423032885 U CN 202423032885U CN 223506452 U CN223506452 U CN 223506452U
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- China
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- photovoltaic cell
- processing platform
- cutting
- adsorption
- cutting table
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本实用新型提出了一种光伏电池片加工平台，涉及光伏电池片切割加工平台领域，包括加工台，加工台上设置有限位框、竖直送料组件、转动辊、第一驱动组件、支撑辊以及第二驱动组件；本加工平台可自动完成光伏电池片往切割台上的上料，且上料完毕后不需要调整光伏电池片的方位，光伏电池片往切割台上的上料方位统一且准确，放置完毕后便可自动实现对光伏电池片的牢固吸附，随即该切割台先后运动至激光切割工位以及下料工位实现加工以及下料流程即可，同时该加工平台可实现光伏电池片的流水线加工，进而人工操作的劳动强度显著降低，两组上料吸附转移组件交替运作可显著提高工作效率。
This utility model proposes a photovoltaic cell processing platform, relating to the field of photovoltaic cell cutting and processing platforms. It includes a processing table with a limiting frame, a vertical feeding component, a rotating roller, a first driving component, a support roller, and a second driving component. This processing platform can automatically load photovoltaic cells onto the cutting table without adjusting their orientation after loading. The loading orientation of the photovoltaic cells onto the cutting table is uniform and accurate. After placement, the platform automatically and firmly adsorbs the photovoltaic cells. The cutting table then moves sequentially to the laser cutting station and the unloading station to complete the processing and unloading process. Simultaneously, this processing platform enables assembly line processing of photovoltaic cells, significantly reducing the labor intensity of manual operation. The alternating operation of the two sets of loading, adsorption, and transfer components significantly improves work efficiency.
Description
Technical Field
The utility model relates to the field of photovoltaic cell cutting processing platforms, in particular to a photovoltaic cell processing platform.
Background
Photovoltaic cells, also known as solar cells, are the basic unit in solar photovoltaic power generation systems, mainly responsible for converting solar energy into electrical energy. The photovoltaic power generation device is made of semiconductor materials, can directly convert light energy into electric energy, and realizes energy conversion through photovoltaic effect. Photovoltaic cells are typically made of silicon or other semiconductor materials, processed into sheet-like or sheet-like structures by special processes, and then connected to metal wires to form solar cells. The photovoltaic cell can directly convert solar energy into electric energy, but has lower output voltage, and the required voltage and power can be achieved by combination of serial connection or parallel connection and the like.
At present, the photovoltaic cell needs to carry out laser cutting procedure on a processing platform in the production process, the current feeding transfer and positioning of the photovoltaic cell to the laser cutting platform are manually completed, the placing direction of the photovoltaic cell needs to be kept consistent in the positioning process so as to ensure the subsequent cutting effect, the labor intensity is high, the photovoltaic cell is adsorbed on the cutting platform after positioning is finished and then is processed by a laser cutter, the manual feeding is required after cutting is completed, then the secondary transfer feeding flow is carried out, and the degree of automation of the processing of the photovoltaic cell on the processing platform needs to be improved.
Disclosure of utility model
The utility model aims to solve the problems in the background art, and further provides a photovoltaic cell processing platform.
The technical scheme adopted for solving the technical problems is as follows:
The photovoltaic cell processing platform comprises a processing platform, wherein a limiting frame, a vertical feeding component, a rotating roller, a first driving component, a supporting roller and a second driving component are arranged on the processing platform,
The vertical feeding component is positioned between two limiting frames which are distributed in a right opposite way so that a plurality of photovoltaic battery pieces which are stacked in order move upwards at equal distance under the limit of the limiting frames;
The rotating roller is rotationally connected to the processing table and is connected with a first driving assembly, one end of the rotating roller is connected with a mounting frame, and the mounting frame is symmetrically provided with feeding adsorption transfer assemblies;
The supporting roller is rotationally connected with a rotary table through a bearing, the rotary table is connected with a second driving assembly, and a plurality of cutting tables are arranged on the circumference of the rotary table;
The two groups of feeding adsorption transfer assemblies are respectively arranged right above the vertical feeding assembly and one of the cutting tables so as to automatically transfer the single photovoltaic cell from the vertical feeding assembly to the cutting table of the feeding station;
The cutting table is provided with a plurality of adsorption holes which are communicated with a positioning adsorption assembly arranged inside the cutting table;
The upper end of backing roll extends to the carousel upside and is provided with propelling movement unloading subassembly, and propelling movement unloading subassembly cooperatees with a plurality of cutting tables in proper order so that accomplish the automatic unloading of photovoltaic cell piece after the laser cutting.
Further, vertical feeding assembly includes electric putter and bearing board, has seted up the mounting groove on the processing platform, is provided with electric putter in the mounting groove, and electric putter is connected with and is in between two spacing frames and with spacing frame interval distribution's bearing board.
Further, the inner side of the limit frame is provided with a light flexible material, and a chamfer matched with the photovoltaic cell is formed in the light flexible material.
Further, the feeding adsorption transfer assembly comprises an electric cylinder and electric sucking discs, the electric cylinder is symmetrically arranged on the mounting frame and connected with the electric sucking discs, and the two electric sucking discs are respectively arranged right above the bearing plate and the feeding station cutting table.
Further, the location adsorption component includes adsorption box and air pump, and the installation cavity has been seted up to the cutting bench inside, and the installation cavity top has set firmly inside hollow adsorption box, has seted up on the adsorption box with a plurality of suction holes of adsorption hole one-to-one and adsorption box intercommunication set firmly the air pump in the installation cavity, and the input intercommunication of air pump is external.
Further, propelling movement unloading subassembly includes cylinder and push pedal, and the one end that the backing roll kept away from the processing platform is provided with the cylinder, and the cylinder is connected with the push pedal that is equal with the upper surface of cutting platform mutually.
Further, the bottom of the push plate is provided with a light flexible material.
Further, the first driving component and the second driving component are driven by a gear mode.
Further, one side of the processing table is provided with a conveying belt which is lower than the cutting table of the blanking station and is opposite to the cutting table at intervals.
Further, the cutting table is also provided with a light flexible material, and the light flexible material is provided with a through hole communicated with the adsorption hole.
Compared with the prior art, the utility model has the beneficial effects that:
Compared with the prior art, the processing platform can automatically finish the feeding of the photovoltaic cell on the cutting table, the azimuth of the photovoltaic cell does not need to be adjusted after the feeding is finished, the feeding azimuth of the photovoltaic cell on the cutting table is unified and accurate, the photovoltaic cell can be automatically firmly adsorbed after the placing is finished, the cutting table moves to the laser cutting station and the blanking station in sequence to realize the processing and blanking processes, meanwhile, the processing platform can realize the assembly line processing of the photovoltaic cell, the labor intensity of manual operation is obviously reduced, and the two groups of feeding adsorption transfer assemblies alternately operate to obviously improve the working efficiency.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a schematic diagram of the inside of a frame;
FIG. 3 is a schematic view of the interior of the cutting table;
FIG. 4 is a schematic view of a cylinder installation;
reference numerals:
1. the device comprises a processing table, an installation groove, 12, an electric push rod, 13, a bearing plate, 14, a limit frame, 15, a light flexible material, 16, a chamfer, 2, a rotating roller, 201, a first driving component, 21, an installation frame, 22, an electric cylinder, 23, an electric sucking disc, 3, a supporting roller, 301, a second driving component, 31, a turntable, 32, a cutting table, 33, an adsorption hole, 34, an adsorption box, 35, an air pump, 41, an air cylinder, 42 and a push plate.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model. The utility model will be further described with reference to the accompanying drawings and examples:
As shown in fig. 1 to 4, a photovoltaic cell processing platform comprises a processing platform 1, wherein a limiting frame 14, a vertical feeding component, a rotating roller 2, a first driving component 201, a supporting roller 3 and a second driving component 301 are arranged on the processing platform 1, (specifically, the first driving component 201 and the second driving component 301 are all driven by a gear mode, the gear transmission is shown in the figure but not specifically numbered, and the driving principle is not described in the prior art)
The vertical feeding component is positioned between the two limiting frames 14 which are distributed in a right opposite way so that a plurality of photovoltaic battery pieces which are stacked in order move upwards at equal distance under the limit of the limiting frames 14;
The rotating roller 2 is rotatably connected to the processing table 1 and is connected with a first driving assembly 201, one end of the rotating roller 2 is connected with a mounting frame 21, and the mounting frame 21 is symmetrically provided with feeding adsorption transfer assemblies;
The supporting roller 3 is rotatably connected with a rotary table 31 through a bearing, the rotary table 31 is connected with a second driving assembly 301, and a plurality of cutting tables 32 are arranged on the circumference of the rotary table 31;
The two groups of feeding adsorption transfer assemblies are respectively arranged right above the vertical feeding assembly and one of the cutting tables 32 so as to automatically transfer single photovoltaic cells from the vertical feeding assembly to the cutting table 32 of the feeding station;
The cutting table 32 is provided with a plurality of adsorption holes 33, and the adsorption holes 33 are communicated with a positioning adsorption component arranged inside the cutting table 32;
The upper end of the supporting roller 3 extends to the upper side of the turntable 31 and is provided with a pushing and blanking assembly, and the pushing and blanking assembly is matched with a plurality of cutting tables 32 in sequence so as to automatically blanking the photovoltaic cell after laser cutting is completed.
According to the embodiment of the utility model, as shown in fig. 1, the vertical feeding assembly comprises an electric push rod 12 and a supporting plate 13, a mounting groove 11 is formed in the processing table 1, the electric push rod 12 is arranged in the mounting groove 11, and the supporting plate 13 which is arranged between two limiting frames 14 and is distributed with the limiting frames 14 at intervals is connected with the electric push rod 12.
According to the embodiment of the utility model, as shown in fig. 1, the feeding adsorption transfer assembly comprises an electric cylinder 22 and electric sucking discs 23, the electric cylinder 22 is symmetrically arranged on the mounting frame 21, the electric cylinder 22 is connected with the electric sucking discs 23, and the two electric sucking discs 23 are respectively positioned right above the bearing plate 13 and the feeding station cutting table 32.
According to the embodiment of the utility model, as shown in fig. 3, the positioning adsorption assembly comprises an adsorption box 34 and an air pump 35, a mounting cavity is formed in the cutting table 32, the adsorption box 34 with a hollow inside is fixedly arranged at the top of the mounting cavity, a plurality of suction holes which are in one-to-one correspondence with the adsorption holes 33 are formed in the adsorption box 34, the adsorption box 34 is communicated with the air pump 35 fixedly arranged in the mounting cavity, the input end of the air pump 35 is communicated with the outside, and the suction holes are not shown in the drawing.
Further refinement of the embodiment of the present utility model, as shown in fig. 1 and 4, the pushing and blanking assembly includes an air cylinder 41 and a push plate 42, where the air cylinder 41 is disposed at one end of the support roller 3 away from the processing table 1, and the air cylinder 41 is connected with the push plate 42 that is level with the upper surface of the cutting table 32.
Further optimizing the embodiment of the utility model, one side of the processing table 1 is provided with a conveyor belt which is lower than the blanking station cutting table 32 and is distributed in a spacing opposite to the cutting table, and the embodiment is not shown in the figure.
The electric push rod 12, the first driving assembly 201, the second driving assembly 301, the electric cylinder 22, the electric suction cup 23, the air pump 35, and the air cylinder 41 are all electrically connected to a controller, which is not shown in the drawing.
The working flow of the utility model is as follows:
Firstly, orderly stacking photovoltaic cells in batches and placing the photovoltaic cells between two limiting frames 14 (the limiting frames 14 can limit the positions of the photovoltaic cells), and automatically carrying out the working procedures of feeding, laser cutting and discharging on a processing table 1 after stacking;
In the initial state, the two electric sucking discs 23 are respectively arranged right above the bearing plate 13 and the feeding station cutting table 32, then the controller controls the electric cylinder 22 arranged above the bearing plate 13 to work so as to drive the electric sucking disc 23 connected with the electric sucking disc to move downwards by a preset height, when the electric sucking disc 23 just contacts with the uppermost photovoltaic cell after descending, the photovoltaic cell can be adsorbed immediately, and the photovoltaic cell is driven to move upwards to the initial height after adsorption;
The controller controls the first driving assembly 201 to work so as to enable the two electric sucking discs 23 to exchange positions (namely, the mounting frame 21 rotates 180 degrees), meanwhile, the controller controls the electric push rod 12 to move upwards by a preset distance so as to enable the next photovoltaic cell to just move to the initial height of the previous photovoltaic cell, and then the process can be repeated again to absorb one photovoltaic cell through the other electric sucking disc 23;
In the process of adsorbing the second photovoltaic cell, the electric sucking disc 23 above the cutting table 32 is driven by the electric cylinder 22 to move downwards by a preset height (the descending height of the same electric sucking disc 23 before and after the replacement position is different and is preset in the controller), when the bottom surface of the first photovoltaic cell contacts with the cutting table 32, the controller can control the electric sucking disc 23 at the side to be powered off (the other electric sucking disc 23 keeps adsorption unaffected), and then the first photovoltaic cell is separated from the electric sucking disc 23 to realize automatic non-offset transfer to the cutting table 32;
After the first photovoltaic cell is transferred onto the cutting table 32 of the feeding station, the controller controls the air pump 35 in the cutting table 32 to independently work, so that the firm adsorption of the photovoltaic cell can be realized, then the controller controls the second driving component 301 to work, so that the next cutting table 32 without the photovoltaic cell is just moved to the position of the cutting table 32 (the turntable 31 rotates anticlockwise), at the moment, the cutting table 32 with the photovoltaic cell placed and adsorbed thereon is just moved to the position right below the laser cutter at the laser cutting station and is suspended, then the cutting processing of the photovoltaic cell can be realized by driving the laser cutter to move through the driving component (the driving component and the laser cutter are both shown in the figure, the driving component is particularly triaxial equipment and is particularly arranged on the processing table 1),
As the first photovoltaic cell starts to be cut by laser, the second photovoltaic cell can be transferred to the cutting table 32 of the feeding station through the process described above, and the automatic feeding and laser cutting processes of the photovoltaic cell to a plurality of cutting tables 32 can be realized through the process;
Because four cutting tables 32 are arranged on the turntable 31 in total, three of the cutting tables are sequentially provided with a feeding station, a laser cutting station and a discharging station, when the first photovoltaic cell is cut, the first photovoltaic cell automatically moves to the discharging station, at the moment, the controller firstly controls the air pump 35 in the cutting table 32 at the discharging station to stop working, then the air cylinder 41 works so as to drive the push plate 42 to push the photovoltaic cell away from the conveyor belt so as not to influence the feeding flow of the subsequent new photovoltaic cell, and in total, the accurate feeding, laser cutting and automatic discharging flow of the photovoltaic cell can be automatically completed on the processing platform;
compared with the prior art, the processing platform can automatically finish the feeding of the photovoltaic cell on the cutting table 32, the azimuth of the photovoltaic cell does not need to be adjusted after the feeding is finished, the placing azimuth of the photovoltaic cell on the cutting table 32 is uniform and accurate, the photovoltaic cell can be automatically firmly adsorbed after the placing is finished, the cutting table 32 moves to the laser cutting station and the blanking station in sequence to realize the processing and blanking processes, meanwhile, the processing platform can realize the assembly line processing of the photovoltaic cell, the labor intensity of manual operation is obviously reduced, and the two groups of feeding adsorption transfer assemblies alternately operate to obviously improve the working efficiency.
In some embodiments, as shown in fig. 2, the inner side of the limiting frame 14 is provided with a light flexible material 15, and the light flexible material 15 is provided with a chamfer 16 adapted to the photovoltaic cell;
further refinement of the above embodiment, the bottom of the push plate 42 is provided with a lightweight flexible material 15;
The light flexible material 15 is also arranged on the cutting table 32, and the through holes communicated with the adsorption holes 33 are formed in the light flexible material 15, so that abrasion to the surface of the photovoltaic cell in the feeding and discharging processes can be reduced by contacting the light flexible material 15, and the photovoltaic cell is well protected while feeding and discharging are automatically completed.
The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the foregoing examples, and that the foregoing description and description are merely illustrative of the principles of this utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (10)
1. The photovoltaic cell processing platform is characterized by comprising a processing platform (1), wherein a limiting frame (14), a vertical feeding component, a rotating roller (2), a first driving component (201), a supporting roller (3) and a second driving component (301) are arranged on the processing platform (1),
The vertical feeding component is positioned between two limiting frames (14) which are distributed in a right opposite way so that a plurality of photovoltaic battery pieces which are stacked in order move upwards at equal distance under the limit of the limiting frames (14);
The rotating roller (2) is rotationally connected to the processing table (1) and is connected with a first driving assembly (201), one end of the rotating roller (2) is connected with a mounting frame (21), and the mounting frame (21) is symmetrically provided with feeding adsorption transfer assemblies;
The supporting roller (3) is rotatably connected with a rotary table (31) through a bearing, the rotary table (31) is connected with a second driving assembly (301), and a plurality of cutting tables (32) are arranged on the circumference of the rotary table (31);
the two groups of feeding adsorption transfer assemblies are respectively arranged right above the vertical feeding assembly and one of the cutting tables (32) so as to automatically transfer single photovoltaic cells from the vertical feeding assembly to the cutting table (32) of the feeding station;
a plurality of adsorption holes (33) are formed in the cutting table (32), and the adsorption holes (33) are communicated with a positioning adsorption assembly arranged inside the cutting table (32);
The upper end of the supporting roller (3) extends to the upper side of the rotary table (31) and is provided with a pushing and blanking assembly, and the pushing and blanking assembly is matched with a plurality of cutting tables (32) in sequence so as to enable the photovoltaic cell after laser cutting to be completed to automatically blanking.
2. The photovoltaic cell processing platform according to claim 1, characterized in that the vertical feeding component comprises an electric push rod (12) and a supporting plate (13), a mounting groove (11) is formed in the processing platform (1), the electric push rod (12) is arranged in the mounting groove (11), and the electric push rod (12) is connected with the supporting plate (13) which is located between two limiting frames (14) and is distributed with the limiting frames (14) at intervals.
3. The photovoltaic cell processing platform according to claim 2, wherein the inner side of the limit frame (14) is provided with a light flexible material (15), and a chamfer (16) matched with the photovoltaic cell is formed on the light flexible material (15).
4. The photovoltaic cell processing platform according to claim 2, wherein the feeding adsorption transfer assembly comprises an electric cylinder (22) and an electric sucker (23), the electric cylinder (22) is symmetrically arranged on the mounting frame (21), the electric sucker (23) is connected with the electric cylinder (22), and the two electric suckers (23) are respectively positioned right above the bearing plate (13) and the feeding station cutting table (32).
5. The photovoltaic cell processing platform according to claim 1, wherein the positioning adsorption assembly comprises an adsorption box (34) and an air pump (35), an installation cavity is formed in the cutting table (32), the top of the installation cavity is fixedly provided with the adsorption box (34) with hollow inside, the adsorption box (34) is provided with a plurality of suction holes in one-to-one correspondence with the suction holes (33), the adsorption box (34) is communicated with the air pump (35) fixedly arranged in the installation cavity, and the input end of the air pump (35) is communicated with the outside.
6. The photovoltaic cell processing platform according to claim 1, wherein the pushing and blanking assembly comprises an air cylinder (41) and a pushing plate (42), the air cylinder (41) is arranged at one end, far away from the processing platform (1), of the supporting roller (3), and the pushing plate (42) which is level with the upper surface of the cutting platform (32) is connected with the air cylinder (41).
7. The photovoltaic cell processing platform of claim 6, wherein the push plate (42) is provided with a lightweight flexible material (15) at the bottom.
8. The photovoltaic cell processing platform according to claim 1, wherein the first drive assembly (201) and the second drive assembly (301) are both geared.
9. The photovoltaic cell processing platform according to claim 1, wherein a conveyor belt with a height lower than that of the blanking station cutting table (32) and distributed opposite to the blanking station cutting table at intervals is arranged on one side of the processing table (1).
10. The photovoltaic cell processing platform according to claim 1, wherein the cutting table (32) is also provided with a light flexible material and the light flexible material is provided with a through hole for communicating with the adsorption hole (33).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423032885.1U CN223506452U (en) | 2024-12-09 | 2024-12-09 | A photovoltaic cell processing platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202423032885.1U CN223506452U (en) | 2024-12-09 | 2024-12-09 | A photovoltaic cell processing platform |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN223506452U true CN223506452U (en) | 2025-11-04 |
Family
ID=97516534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202423032885.1U Active CN223506452U (en) | 2024-12-09 | 2024-12-09 | A photovoltaic cell processing platform |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN223506452U (en) |
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2024
- 2024-12-09 CN CN202423032885.1U patent/CN223506452U/en active Active
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