CN223493430U

CN223493430U - A coconut fiber cutting device

Info

Publication number: CN223493430U
Application number: CN202423015496.8U
Authority: CN
Inventors: 郑喜楷; 郑喜楚; 谢海梅; 陈润
Original assignee: Hainan Leye Food Co ltd
Current assignee: Hainan Leye Food Co ltd
Priority date: 2024-12-06
Filing date: 2024-12-06
Publication date: 2025-10-31
Anticipated expiration: 2034-12-06

Abstract

This utility model relates to the field of food processing technology, and in particular to a coconut fiber cutting device, comprising a first support frame, a disc, a storage box, a tray, a motor, a rotating rod, a cutting blade, and a support assembly. The disc is mounted on the top of the first support frame, and the storage box is connected to the disc. A tray is movably mounted at the bottom opening of the storage box. A support assembly for supporting the tray is vertically mounted on the first support frame. The motor is mounted on the bottom of the disc, and a rotating rod is rotatably mounted at the center point of the bottom of the disc. A cutting blade is mounted on the upper end of the rotating rod. The motor drives the rotating rod to rotate via a synchronous belt, causing the cutting blade to cut the coconut fiber laterally. The downward movement of the piston rod of the first cylinder pushes the first extrusion plate to slide downward along the second guide rod, causing the first extrusion plate to press down on the coconut fiber on the template, cutting the coconut fiber through the template into uniform small pieces, thereby significantly improving the cutting speed and efficiency.

Description

Coconut fiber fruit cutting device

Technical Field

The utility model relates to the technical field of food processing, in particular to a coconut fiber fruit dicing device.

Background

The coconut cutting device is a mechanical device specially designed for processing the coconut, and the coconut is a cellulose gel substance produced by fermenting coconut water or coconut juice by acetobacter xylinum, is widely used as ingredients in desserts, beverages and cooking due to unique taste and nutritional value, however, the coconut is usually required to be cut for being more conveniently applied to various food processing or selling.

The existing coconut cutting mode is mostly dependent on manual operation, the traditional manual cutting mode is highly dependent on the skill and physical strength of operators, the operators are easy to fatigue due to long-time repeated labor, the control force of the operators on cutting strength and accuracy is reduced in a fatigue state, the uniformity of cutting is weakened, the appearance consistency and the taste quality of a final product are more directly affected, and particularly when a large number of coconut fruits are faced, the delay of subsequent processing and distribution processes is further increased due to the slow processing speed of manual cutting, so that the overall production efficiency is remarkably reduced. Thus, there is a need for an efficient coconut cutting device.

Disclosure of utility model

The utility model provides a coconut cutting device with high efficiency, which aims to overcome the defects that the existing coconut cutting device adopts manual cutting and has low efficiency.

The technical scheme includes that the coconut cutting device comprises a first supporting frame, a disc, a storage box, a tray, a motor, a synchronous belt, a rotating rod, a cutting knife, a second supporting frame, a first air cylinder, a first extrusion plate, a second guide rod, a template, a tray and a supporting component, wherein the disc is jointly installed at the top of the first supporting frame, the storage box is communicated with the disc, the tray is movably arranged at an opening at the bottom of the storage box, the supporting component for supporting the tray is arranged on the first supporting frame in a lifting mode, the motor is installed at the bottom of the disc, the rotating rod is rotatably installed at the center point of the bottom of the disc, the cutting knife is installed at the upper end of the rotating rod, the synchronous belt is arranged between the lower end of the rotating rod and an output shaft of the motor, the cutting knife is located in an inner cavity of the disc and used for transversely cutting the coconut so that the coconut is consistent in thickness, the first air cylinder is jointly installed on the second supporting frame, the movable end of a piston rod of the first air cylinder is connected with the first extrusion plate, the template is arranged below the first extrusion plate, the second guide rod is arranged at one side of the top of the template, the second guide rod penetrates the first guide rod in a sliding mode.

Preferably, the storage box further comprises a third guide rod, a second spring, a second extrusion plate and a connecting plate, wherein the third guide rod is symmetrically arranged on one side of the first extrusion plate, which is close to the storage box, the connecting plate is arranged on the third guide rod in a sliding mode, the second spring is arranged between the top end of the third guide rod and the connecting plate, the second extrusion plate is jointly arranged at the bottoms of the two connecting plates, and the second extrusion plate is in sliding fit with the inner wall of the storage box.

Preferably, the support assembly comprises a T-shaped support plate, a first guide rod and a first spring, wherein the first guide rod is symmetrically arranged at the bottom of the disc, the T-shaped support plate is arranged on the first guide rod in a sliding mode, the T-shaped support plate is fixedly connected with the bottom of the tray, two ends of the T-shaped support plate penetrate through the first support frame in a sliding mode, and the first spring is arranged between the first guide rod and the bottom of the T-shaped support plate.

Preferably, the tray further comprises a second air cylinder and a pushing plate, the second air cylinder is arranged at the bottom of the disc, the movable end of a piston rod of the second air cylinder is connected with the pushing plate, and the pushing plate can be in sliding fit with the top of the tray.

Preferably, the device also comprises a collecting box, and the collecting box is communicated below the template.

Preferably, the radius of the disc cavity is greater than the length of the cutter.

Compared with the prior art, the utility model has the beneficial effects that:

1. According to the utility model, the first extruding plate is pushed to move downwards through the downward extending movement of the piston rod of the first cylinder, at the moment, the first extruding plate drives the third guide rod to move downwards, so that the connecting plate and the second extruding plate connected with the bottom of the connecting plate are tightly attached to the surface of the coconut, the coconut is pressed down and fixed, then, the motor is started, the rotating rod is driven to rotate through the synchronous belt, the cutting knife is driven to transversely cut the coconut, after the coconut is transversely cut, the first cylinder is started again, the piston rod of the first cylinder extends downwards, and therefore the first extruding plate is pushed to slide downwards along the second guide rod, the first extruding plate presses the coconut on the template, the coconut is cut into uniform small blocks through the template, and the cutting speed and the cutting efficiency are remarkably improved.

2. According to the utility model, the T-shaped supporting plate is downwards pressed, the T-shaped supporting plate downwards slides along the first guide rod, meanwhile, the first spring is compressed, when the tray downwards moves to be consistent with the height of the template, the piston rod of the second cylinder extends leftwards, so that the pushing plate is pushed to push out the coconut fiber fruit pieces which are transversely cut from the tray to the upper part of the template, further cutting is facilitated, automation of cutting is realized, and the working efficiency is effectively improved.

Drawings

Fig. 1 is a schematic perspective view of the present utility model.

Fig. 2 is a perspective sectional view of the storage case and the disk according to the present utility model.

Fig. 3 is an enlarged view of fig. 2 at a in accordance with the present utility model.

Fig. 4 is a perspective structural sectional view of the second cylinder, the T-shaped support plate and the first support frame of the present utility model.

Fig. 5 is a schematic perspective view of the storage case, the second pressing plate and the connection plate according to the present utility model.

The drawing comprises 1, a first supporting frame, 2, a second supporting frame, 3, a first air cylinder, 4, a disc, 5, a collecting box, 6, a template, 7, a motor, 701, a synchronous belt, 702, a rotating rod, 703, a cutting knife, 8, a second air cylinder, 801, a pushing plate, 9, a T-shaped supporting plate, 901, a first guide rod, 902, a first spring, 10, a first extrusion plate, 1001, a second guide rod, 1002, a third guide rod, 1003, a second spring, 11, a storage box, 1101, a tray, 12, a second extrusion plate, 13 and a connecting plate.

Detailed Description

For a better understanding of the technical content of the present utility model, specific examples are provided below and the present utility model is further described with reference to the accompanying drawings.

As shown in fig. 1, 3, 4 and 5, the coconut fruit dicing device comprises a first supporting frame 1, a disc 4, a storage box 11, a tray 1101, a motor 7, a synchronous belt 701, a rotating rod 702, a cutting knife 703, a second supporting frame 2, a first air cylinder 3, a first extruding plate 10, a second guiding rod 1001, a template 6, a tray 1101 and a supporting component, wherein the first supporting frame 1 provides structural support, the disc 4 is commonly arranged at the top of the first supporting frame 1, the disc 4 is communicated with the storage box 11 for storing the coconut fruit to be cut, the tray 1101 is movably arranged at the opening of the bottom of the storage box 11, the supporting component for providing support for the tray 1101 is arranged on the first supporting frame 1 in a lifting manner, the motor 7 is arranged at the bottom of the disc 4, the rotating rod 702 is rotatably arranged at the center point of the bottom of the disc 4, the cutting knife 703 is arranged at the upper end of the rotating rod 702, the motor 7 provides power to enable the cutting knife 703 to rotate rapidly to finish cutting the coconut, a synchronous belt 701 is arranged between the lower end of the rotating rod 702 and the output shaft of the motor 7, the synchronous belt 701 ensures that the rotation motion of the motor 7 is stably transmitted to the cutting knife 703, the radius of the inner cavity of the disc 4 is larger than the length of the cutting knife 703, the cutting knife 703 is used for transversely cutting the coconut so as to enable the thickness of the coconut to be consistent, a first air cylinder 3 is jointly installed on the second support frame 2, the movable end of a piston rod of the first air cylinder 3 is connected with a first extrusion plate 10, a template 6 is arranged below the first extrusion plate 10, a second guide rod 1001 is arranged on the left side of the top of the template 6, the second guide rod 1001 penetrates through the first extrusion plate 10 in a sliding mode, the first extrusion plate 10 continuously presses down after transverse cutting is carried out under the driving of the first air cylinder 3 to enable a coconut block to penetrate through a hole of the template 6 to form a uniform small block, the second guide bar 1001 guides the up-and-down movement of the first pressing plate 10 to prevent the deviation.

As shown in fig. 5, the device further comprises a third guide rod 1002, a second spring 1003, a second extrusion plate 12 and a connecting plate 13, wherein the third guide rod 1002 is symmetrically arranged on the right side of the first extrusion plate 10, the third guide rod 1002 provides guide for the connecting plate 13, the connecting plate 13 is ensured to move along a straight line, the connecting plate 13 is slidably arranged on the third guide rod 1002, when the first extrusion plate 10 drives the third guide rod 1002 to move downwards, the connecting plate 13 is also driven to move downwards, a second spring 1003 is arranged between the top end of the third guide rod 1002 and the connecting plate 13, when a piston rod of the first cylinder 3 is retracted upwards and reset, the connecting plate 13 is automatically reset by the elastic force of the second spring 1003, the second extrusion plate 12 is jointly arranged at the bottoms of the two connecting plates 13, the second extrusion plate 12 is slidably matched with the inner wall of the storage box 11, when the second extrusion plate 12 slides downwards along the inner wall of the storage box 11, the second extrusion plate 12 is tightly attached to the surface of a coconut fiber, and the coconut fiber is ensured not to move in the cutting process, so that the uniformity and the accuracy of cutting of the coconut fiber are ensured.

As shown in fig. 4, the supporting assembly includes a T-shaped supporting plate, a first guide rod 901 and a first spring 902, the bottom of the disc 4 is symmetrically provided with the first guide rod 901, the first guide rod 901 is provided with the T-shaped supporting plate in a sliding manner, the first guide rod 901 provides guiding, the stability of the T-shaped supporting plate in the lifting process is ensured, shaking or deviation is avoided, the T-shaped supporting plate is fixedly connected with the bottom of the tray 1101, the movement of the T-shaped supporting plate 9 can drive the tray 1101 to lift or descend, two ends of the T-shaped supporting plate slide to penetrate through the first supporting frame 1, the supporting assembly can be adjusted by manually pressing the T-shaped supporting plate, the first spring 902 is arranged between the first guide rod 901 and the bottom of the T-shaped supporting plate, when the tray 1101 descends to the bottommost end, the first spring 902 is compressed to store energy, and when the first air cylinder 3 contracts upwards to reset, the resilience of the first spring 902 drives the T-shaped supporting plate 9 and the tray 1101 connected with the T-shaped supporting plate to lift to return to the initial position, so as to prepare for the next cutting.

As shown in fig. 3 and 4, the device further comprises a second air cylinder 8 and a pushing plate 801, the bottom of the disc 4 is provided with the second air cylinder 8, the movable end of the piston rod of the second air cylinder 8 is connected with the pushing plate 801, the pushing plate 801 can be in sliding fit with the top of the tray 1101, when the piston rod of the second air cylinder 8 extends leftwards, the pushing plate 801 is pushed out of the tray 1101 to the upper side of the template 6, so that the coconut fiber nut blocks which are transversely cut are separated from the tray 1101 and enter the collecting box 5, and further processing is facilitated.

As shown in fig. 2, the collecting box 5 is connected below the template 6, and the cut coconut palm fruit pieces can accurately fall into the collecting box 5 below the template 6, so that scattering is avoided, and subsequent unified collection and treatment are facilitated.

When the coconut is required to be cut, firstly, the coconut to be cut is placed in a storage box 11, a first air cylinder 3 is started to push a first extrusion plate 10 to move downwards, at the moment, the first extrusion plate 10 drives a third guide rod 1002 to move downwards, so that a connecting plate 13 and a second extrusion plate 12 connected with the bottom of the connecting plate are tightly attached to the surface of the coconut, and the coconut is pressed and fixed so as to be convenient for cutting; then, the motor 7 is started, the rotating rod 702 is driven to rotate through the synchronous belt 701, the cutting knife 703 is driven to transversely cut the coco, after the cutting is finished, the T-shaped supporting plate 9 is pressed downwards, the T-shaped supporting plate 9 slides downwards along the first guide rod 901, meanwhile, the first spring 902 is compressed, when the tray 1101 moves downwards to be consistent with the height of the template 6, the piston rod of the second cylinder 8 extends leftwards, the pushing plate 801 is pushed out of the tray 1101 to be above the template 6 by pushing the transversely cut coco blocks, then the piston rod of the second cylinder 8 contracts rightwards to reset, and after the downward pressing force of the T-shaped supporting plate 9 is released, the T-shaped supporting plate 9 and the tray 1101 move upwards to reset under the action of the elastic force of the first spring 902; the first cylinder 3 is started again, the piston rod of the first cylinder 3 extends downwards, so that the first extruding plate 10 is pushed to slide downwards along the second guide rod 1001, the first extruding plate 10 presses the coconut on the template 6, the coconut passes through the template 6 to be cut into uniform small blocks, the steps are repeated, namely, the cutting knife 703 is driven by the restarting motor 7 to transversely cut the coconut, the coconut on the template 6 is further cut by pressing the first cylinder 3, and the cycle is performed until all the coconut is accurately cut into the required size, the collecting box 5 below the template 6 seamlessly receives the uniform coconut palm fiber fruit pieces formed after being cut by the template 6, so that efficiency loss and injury risks possibly caused by manual intervention are avoided, and subsequent packaging or further processing is facilitated.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims

1. The utility model provides a coconut fiber fruit cutting device, including first support frame (1), disc (4), deposit case (11), motor (7), hold-in range (701), bull stick (702) and cutting knife (703), disc (4) are installed jointly at first support frame (1) top, the intercommunication has deposit case (11) on disc (4), motor (7) are installed to disc (4) bottom, bull stick (702) are installed to rotation on disc (4) bottom central point, cutting knife (703) are installed to bull stick (702) upper end, be provided with hold-in range (701) between bull stick (702) lower extreme and motor (7) output shaft, cutting knife (703) are located disc (4) inner chamber, be used for making coconut fiber fruit transverse cutting its thickness unanimous, a serial communication port, still includes second support frame (2), first cylinder (3), first stripper plate (10), second guide bar (1001), template (6), pallet (1101) and supporting component, install first cylinder (3) jointly on second support frame (2), the expansion end of first cylinder (3) is connected with first cylinder (10), first cylinder (6) stripper plate (1001) are equipped with template (1001) top one side, the second guide rod (1001) penetrates through the first extrusion plate (10) in a sliding mode, a tray (1101) is movably arranged at the opening of the bottom of the storage box (11), and a supporting component for supporting the tray (1101) is arranged on the first supporting frame (1) in a lifting mode.

2. The coconut fruit cutting device according to claim 1, further comprising a third guide rod (1002), a second spring (1003), a second extrusion plate (12) and a connecting plate (13), wherein the third guide rod (1002) is symmetrically arranged on one side of the first extrusion plate (10) close to the storage box (11), the connecting plate (13) is slidably arranged on the third guide rod (1002), the second spring (1003) is arranged between the top end of the third guide rod (1002) and the connecting plate (13), the bottoms of the two connecting plates (13) are jointly provided with the second extrusion plate (12), and the second extrusion plate (12) is slidably matched with the inner wall of the storage box (11).

3. The coconut fruit cutting device according to claim 2, wherein the supporting component comprises a T-shaped supporting plate, a first guide rod (901) and a first spring (902), the first guide rod (901) is symmetrically arranged at the bottom of the disc (4), the T-shaped supporting plate is arranged on the first guide rod (901) in a sliding mode, the T-shaped supporting plate is fixedly connected with the bottom of the tray (1101), two ends of the T-shaped supporting plate penetrate through the first supporting frame (1) in a sliding mode, and the first spring (902) is arranged between the first guide rod (901) and the bottom of the T-shaped supporting plate.

4. A coconut fruit cutting device as recited in claim 3, further comprising a second air cylinder (8) and a pushing plate (801), wherein the second air cylinder (8) is installed at the bottom of the disc (4), the pushing plate (801) is connected to the movable end of the piston rod of the second air cylinder (8), and the pushing plate (801) can be slidably matched with the top of the tray (1101).

5. The coconut fruit dicing device according to claim 4, further comprising a collecting box (5), wherein the collecting box (5) is communicated below the template (6).

6. The coconut fruit cutting device as recited in claim 4, wherein the radius of the inner cavity of the disk (4) is greater than the length of the cutter (703).