CN223493329U - Automatic cutting and coating production line - Google Patents

Abstract

This utility model relates to the field of building material production technology, and in particular to an automatic cutting and coating production line, including a base frame, wherein a transmission component is connected to the base frame, and a coating component, a mesh cloth covering component, and a cutting component are provided above the transmission component. The coating component allows mortar to be evenly applied to the processing plate, the mesh cloth covering component covers the processing plate with a mesh sheet, and the cutting component cuts the processing plate. The transmission component, coating component, mesh cloth covering component, and cutting component are electrically connected to a control module assembly. An adsorption component is provided at the transmission component, allowing the processing plate to be adsorbed and fixed onto the transmission component. This utility model realizes the automation of transforming the original processing plate into a finished product through coating, mesh cloth application, and cutting processes, fundamentally and thoroughly improving the problems of slow efficiency and insufficient precision of manual labor, and greatly improving product accuracy and production efficiency.

Description

Automatic cutting and coating production line

Technical Field

The utility model relates to the technical field of building material production, in particular to an automatic cutting and coating production line.

Background

The building material board needs to carry out multiple operation steps such as mortar coating, net cloth cover and cutting when producing, and traditional mode of operation is artifical mortar coating, net cloth cover and cutting operation respectively, has the inefficiency of manual work, the precision scheduling problem of not reaching standard, and artifical coating mortar also can have thickness inhomogeneous, the thick liquid is serious, extremely unaesthetic scheduling problem, therefore needs a device of solving above-mentioned problem.

Disclosure of utility model

The automatic cutting and coating production line is invented for solving the problems that the traditional working mode adopts manual work to carry out mortar coating, grid cloth covering and cutting operation respectively, the manual efficiency is slow, the precision is not up to standard and the like, and the manual mortar coating also has the problems of uneven thickness, serious slurry flow, extremely unattractive and the like.

The technical scheme includes that the automatic cutting and coating production line comprises a bottom frame, wherein a transmission assembly is connected to the bottom frame, a coating assembly, a grid cloth covering assembly and a cutting assembly are arranged above the transmission assembly, mortar can be uniformly smeared on a processing plate through the coating assembly, the grid plate is covered on the processing plate through the grid cloth covering assembly, the processing plate is cut through the cutting assembly, a control module assembly is electrically connected to the transmission assembly, an adsorption assembly is arranged at the transmission assembly, the processing plate can be adsorbed and fixed on the transmission assembly through the adsorption assembly, the transmission assembly is composed of a plurality of groups of transmission machines, the transmission machines comprise a driving motor, a driven roller, a driving roller and a transmission belt, the driving motor is connected to the bottom frame, an output shaft of the driving motor is connected with the driving roller, the driving roller and the driven roller are rotatably connected to the bottom frame, the transmission belt is sleeved on the driving roller and the driven roller, the driving motor is electrically connected with the control module assembly, the adsorption assembly comprises a vacuum pump and a belt, the transmission belt is provided with a plurality of adsorption holes, and the vacuum pump is correspondingly connected to one end face of the vacuum pump, and the vacuum belt is provided with a plurality of suction holes, and the suction holes are correspondingly formed in the bottom frame, and are electrically connected to one end face of the vacuum pump.

Preferably, the coating assembly comprises a supporting plate, a moving plate, a connecting plate, a scraping plate, an adjusting screw, a connecting screw and a rotating wheel, wherein the supporting plate is arranged in pairs and connected to the underframe, a moving hole is formed in the supporting plate, a limiting groove is formed in the moving hole, the moving plate is connected in the limiting groove in a sliding mode, the scraping plate is connected to the moving plate through the connecting plate, one end of the adjusting screw is rotationally connected to the top end of the moving plate, and the other end of the adjusting screw penetrates through the supporting plate and extends to the upper portion of the supporting plate.

Preferably, the top of backup pad is connected with first coupling shell, adjusting screw runs through first coupling shell, first coupling shell is connected perpendicularly and is linked together there is the second coupling shell, the second coupling shell in the backup pad of both sides is run through at coupling screw's both ends, and adjusting screw meshes with coupling screw, the one end at coupling screw is connected to the runner.

Preferably, the grid cloth covering assembly comprises a supporting frame connected by a plurality of vertical rods, cross rods and vertical rods, a fixed plate is connected to the supporting frame, and a plurality of rotating rollers are connected to the fixed plate in a rotating mode.

Preferably, the cutting assembly comprises a second support frame, a first guide rail, a second guide rail, a third guide rail, a first slide block, a second slide block, a third slide block and an electric cutting knife, wherein the first guide rail is arranged in pairs and connected to the underframe on two sides of the transmission assembly along the transmission direction of the transmission assembly, the first slide block is slidably connected to the first guide rail, two ends of the second guide rail are connected to the first slide blocks on two sides, the second slide block is slidably connected to the second guide rail, the third guide rail is connected to the second slide block, the third slide block is slidably connected to the third guide rail, the electric cutting knife is connected to the third slide block, and the electric cutting knife is electrically connected to the control module assembly.

The technical scheme of the utility model has the advantages that (1) the processing board is conveniently driven to move on a production line through the transmission component so as to realize continuous processing production of building material boards, (2) the processing board can be adsorbed and positioned on the transmission belt through the adsorption component by utilizing vacuum, the coating mortar and the grid cloth on the building material boards are prevented from being coated and the moving position of the building material boards in the cutting process is prevented, so that the coating mortar and the grid cloth are prevented from being coated and cut, the coating component is convenient for uniformly coating mortar on the processing board, the coating thickness can be accurately controlled to be 1mm-1.5mm through the control module assembly, the grid cloth is conveniently and uniformly coated on the processing board, the problems of reversing and tilting of the grid cloth and the like can be effectively prevented, the building board is conveniently cut into qualified finished products through the cutting component, and the PLC system on the control module assembly is conveniently used for intelligently controlling the automatic processing of the building board, and the building board production prospect is wide in the technical field of the building material production.

Drawings

Fig. 1 is a perspective view of an automatic cutting and coating line of the present utility model.

Fig. 2 is a partial enlarged view of a region a in fig. 1.

Fig. 3 is a partial enlarged view of a region B in fig. 1.

Wherein 1, chassis, 2, conveyor belt, 3, coating subassembly, 301, backup pad, 302, removal hole, 303, spacing groove, 304, the movable plate, 305, connecting plate, 306, scraper blade, 307, first coupling shell, 308, adjusting screw, 309, second coupling shell, 310, connecting screw, 311, runner, 4, net cloth cover subassembly, 401, montant, 402, vertical pole, 403, horizontal pole, 404, rotating roller, 5, cutting subassembly, 501, first guide rail, 502, first slider, 503, second guide rail, 504, second slider, 505, third guide rail, 506, third slider, 507, electric cutting knife.

Detailed Description

The following description of the embodiments of the present utility model will be made more apparent and fully hereinafter with reference to the accompanying drawings, in which some, but not all embodiments of the utility model are shown. All other embodiments, which may be made by those skilled in the art without the inventive faculty, are intended to be within the scope of the present utility model, and in the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are directions or positional relationships based on the drawings, which are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or elements referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present utility model.

Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying any particular importance in the description of the present utility model, but rather should be construed broadly as defining, unless expressly specified or limited otherwise, the terms "mounted," "connected," and "connected," for example, as a fixed connection, as a removable connection, or as an integral connection, as a mechanical connection, as an electrical connection, as a direct connection, as an indirect connection via an intermediary, as an internal connection between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

The embodiment of the application discloses an automatic cutting and coating production line. Referring to fig. 1, 2 and 3, the frame comprises a chassis 1 formed by a plurality of connecting rods which are vertically arranged and detachably and fixedly connected through bolts, so that the whole production line is conveniently supported through the chassis 1. The chassis 1 is connected with a transmission assembly, so that the transmission assembly is convenient to drive the processing plate to move, and the processing plate is convenient to operate to form a finished building board. The transmission assembly is composed of a plurality of groups of transmission machines, each transmission machine comprises a driving motor, a driven roller, a driving roller and a transmission belt 2, and the driving motors are detachably and fixedly connected to the underframe 1 through bolts, so that the driving motors are connected with the underframe 1, and then the driving motors are supported through the underframe 1. The output shaft of the driving motor is detachably and fixedly connected with the driving roller through a bolt, so that the driving motor is electrified to work, and the output shaft drives the driving roller to rotate. The driving roller and the driven roller are rotatably connected to the chassis 1 through bearings, so that the driving roller and the driven roller are connected with the chassis 1 through the bearings, and the driving roller and the driven roller do not need to rotate relative to the chassis 1. The transmission belt 2 is sleeved on the driving roller and the driven roller, so that the driving roller rotates to drive the driven roller to rotate through the transmission belt 2, and meanwhile, the transmission belt 2 rotates. The driving motor is electrically connected with the control module assembly, so that the driving motor is conveniently controlled to be electrified through the control module assembly. The control module assembly is a common single chip microcomputer control circuit board module carrying the PLC system in the market, and is convenient for controlling the rotating speed of the driving motor according to the PLC system.

Referring to fig. 1 and 2, a coating assembly 3 is arranged above the transmission assembly, so that mortar can be uniformly coated on the processing plate through the coating assembly 3, the coating assembly 3 comprises a supporting plate 301, a moving plate 304, a connecting plate 305, a scraping plate 306, an adjusting screw 308, a connecting screw 310 and a rotating wheel 311, the supporting plate 301 is arranged in pairs and is detachably and fixedly connected to the underframe 1 through bolts, the supporting plate 301 is connected with the underframe 1, and the whole coating assembly 3 is connected with the underframe 1. The support plate 301 is provided with a moving hole 302, a limiting groove 303 is formed in the moving hole 302, and a moving plate 304 is connected in a sliding manner in the limiting groove 303, so that the moving plate 304 can move up and down in the moving block along the limiting groove 303. The moving plate 304 is detachably and fixedly connected with the connecting plate 305 through bolts, so that the connecting plate 305 is connected with the moving plate 304, and simultaneous movement is realized. The connecting plate 305 is detachably and fixedly connected with the scraping plate 306 through bolts, so that the scraping plate 306 is connected with the connecting plate 305 and then with the moving plate 304, and the scraping plate 306 moves along with the moving plate 304. One end of the adjusting screw 308 is rotatably connected to the top end of the moving plate 304, and the other end of the adjusting screw extends above the supporting plate 301 through the supporting plate 301, so that the moving plate 304 is driven to move up and down in the limiting groove 303 by the up and down movement of the adjusting screw 308. The top end of the support plate 301 is detachably and fixedly connected with the first connection housing 307 by bolts such that the first connection housing 307 is connected with the support plate 301. The adjusting screw 308 penetrates the first connection housing 307 such that the adjusting screw 308 is defined by the first connection housing 307 such that the adjusting screw 308 can move only in the vertical direction and does not affect the rotation of the adjusting screw 308. The first connection housing 307 is vertically connected and communicates with the second connection housing 309 such that the second connection housing 309 is connected with the first connection housing 307. The two ends of the connecting screw 310 penetrate through the second connecting shells 309 on the two side supporting plates 301, and the adjusting screw 308 is meshed with the connecting screw 310, so that the connecting screw 310 is limited by the second connecting shells 309, and the meshing part of the adjusting screw 308 and the connecting screw 310 is isolated and protected by the first connecting shells 307 and the second connecting shells 309. the runner 311 is connected at the one end of connecting screw 310 for runner 311 links together with connecting screw 310, drives connecting screw 310 through runner 311 rotation and rotates, and then realizes controlling adjusting screw 308 and reciprocate, and then drives movable plate 304 and scraper blade 306 through adjusting screw 308 and reciprocate, thereby adjusts the distance of scraper blade 306 from conveyor belt 2. The runner 311 can also be a rotating motor, an output shaft of the rotating motor is connected with one end of the connecting screw 310, and the rotating motor is electrically connected with the control module assembly, so that the rotating motor is controlled to be electrified and work through the control module assembly, and the rotating motor rotates in the forward and reverse directions, so that the distance between the scraping plate 306 and the transmission belt 2 is controlled, mortar is automatically coated, and the coating thickness can be accurately controlled to be 1mm-1.5mm through the control module assembly.

Referring to fig. 1, a mesh cloth cover assembly 4 is provided above the transfer assembly such that the mesh plate is covered on the processing plate by the mesh cloth cover assembly 4. The grid cloth cover assembly 4 comprises a supporting frame which is detachably and fixedly connected with a plurality of vertical rods 401, cross rods 403 and vertical rods 402 through bolts, so that the whole grid cloth cover assembly 4 is supported and limited through the supporting frame, and the grid cloth cover assembly 4 is positioned right above the transmission belt 2. The support frame is detachably and fixedly connected with a pair of fixing plates through bolts, so that the two fixing plates are connected with the support frame. The fixed plate is rotatably connected with a plurality of rotating rollers 404 through bolts, so that the rotating rollers 404 are rotatably connected to the fixed plate. The grid cloth winding drum is connected to the rotating roller 404, and the grid cloth bypasses the multiple rotating rollers 404, so that the grid cloth is conveniently erected right above the transmission belt 2, and meanwhile, the grid cloth can be effectively prevented from being inclined by utilizing the multiple rotating rollers 404. The rotating roller 404 for placing the grid cloth winding drum is connected with the shaft starting motor, and the starting motor is electrically connected with the control module assembly, so that the control module assembly controls the starting motor to work, and further controls the speed of the rotating roller 404 and the grid cloth winding drum for releasing the grid cloth, so that the grid cloth can be uniformly and flatly covered on the processing plate on the transmission belt 2, and the purpose of automatically placing the grid cloth can be achieved.

Referring to fig. 1 and 3, a cutting assembly 5 is provided above the transfer assembly such that the finished building material sheet is formed by cutting the work plate with the cutting assembly 5. The cutting assembly 5 comprises a second supporting frame, a first guide rail 501, a second guide rail 503, a third guide rail 505, a first slide block 502, a second slide block 504, a third slide block 506 and an electric cutting knife 507, wherein the first guide rails 501 are arranged in pairs and are detachably and fixedly connected to the underframe 1 on two sides of the transmission assembly along the transmission direction of the transmission assembly through bolts, so that the first guide rails 501 are connected with the underframe 1. The first slider 502 is slidably connected to the first guide rail 501, specifically, a first sliding groove is formed in the first guide rail 501, a first limiting protrusion is extended on the first slider 502 and is slidably connected to the first sliding groove, so that the first slider 502 and the first guide rail 501 are slidably connected together through the first limiting protrusion and the first sliding groove, separation is avoided, and meanwhile the first slider 502 can slide along the first sliding groove. The two ends of the second guide rail 503 are detachably and fixedly connected to the first sliding blocks 502 on the two sides through bolts, so that the second guide rail 503 is connected with the first sliding blocks 502, and the second guide rail 503 can move on the first guide rail 501 along with the first sliding blocks 502. The second slider 504 is slidably connected to the second guide rail 503, specifically, a second sliding groove is formed in the second guide rail 503, a second limiting protrusion extends on the second slider 504, and the second limiting protrusion is slidably connected to the second sliding groove, so that the second slider 504 and the second guide rail 503 are slidably connected together through the second limiting protrusion and the second sliding groove, separation is avoided, and meanwhile the second slider 504 can slide along the second sliding groove. The third guide rail 505 is detachably and fixedly connected to the second slide block 504 through bolts, so that the third guide rail 505 is connected with the second slide block 504, and the third guide rail 505 can move along with the second slide block 504 on the second guide rail 503. The third slider 506 is slidably connected to the third guide rail 505, specifically, a third sliding groove is formed in the third guide rail 505, a third limiting protrusion extends on the third slider 506, and the third limiting protrusion is slidably connected in the third sliding groove, so that the third slider 506 and the third guide rail 505 are slidably connected together through the third limiting protrusion and the third sliding groove, separation is avoided, and meanwhile the third slider 506 can slide along the third sliding groove. The electric cutter 507 is detachably and fixedly connected to the third slider 506 through a bolt, so that the electric cutter 507 is connected with the third slider 506, and the electric cutter 507 can move on the third guide rail 505 along with the third slider 506. The electric cutting knife 507 is a common electric cutting machine in the market, and the electric cutting knife 507 is electrically connected with the control module assembly, so that the electric cutting knife 507 is conveniently controlled to work by the control module assembly. The first slide block 502, the second slide block 504 and the third slide block 506 are connected with a driving motor, an output shaft of the driving motor is connected with a moving gear, corresponding tooth grooves are formed in the first guide rail 501, the second guide rail 503 and the third guide rail 505, the moving gear is meshed with the tooth grooves, the driving motor is electrically connected with the control module assembly, the driving motor is controlled to work through the control module assembly, and the first slide block 502, the second slide block 504 and the third slide block 506 are controlled to move, so that the electric cutting knife 507 is driven to move, and automatic cutting is achieved.

Referring to fig. 1, the transmission assembly is provided with an adsorption assembly, and the adsorption assembly is located below the coating assembly 3, the grid cloth covering assembly 4 and the cutting assembly 5, so that the processing board can be adsorbed and fixed on the transmission belt 2 of the transmission assembly through the adsorption assembly, the positions of the building material boards in the processes of coating mortar, grid cloth covering and cutting are prevented from moving on the building material boards, the coating assembly 3, the grid cloth covering assembly 4 and the cutting assembly 5 are convenient to operate the processing board, the quality of coating mortar, grid cloth covering and cutting is guaranteed, and the finished building material boards with good quality are formed.

When using, place the processing board on the conveyor belt 2, under the effect of adsorption component, the firm fixing of processing board is on conveyor belt 2, avoid relative conveyor belt 3 removal position for the processing board removes along with conveyor belt 2, and through coating subassembly 3, net cloth cover subassembly 4 and cutting assembly 5 in proper order in the removal in-process, accomplish the mortar coating on the processing board evenly, evenly cover net cloth, automatic cutting processing board, thereby realize the automatic assembly line processing of building material panel.

The device elements in the above embodiments are conventional device elements unless otherwise specified, and the structural arrangement, operation or control modes in the embodiments are conventional arrangement, operation or control modes in the art unless otherwise specified.

The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.

Claims (5)

1. Automatic cutting and coating production line, including chassis (1), its characterized in that, be connected with transmission subassembly on chassis (1), transmission subassembly top is equipped with coating subassembly (3), net cloth cover subassembly (4) and cutting subassembly (5), make through coating subassembly (3) can evenly paint the mortar on the processing board, cover the net board on the processing board through net cloth cover subassembly (4), cut the processing board through cutting subassembly (5), transmission subassembly, coating subassembly (3), net cloth cover subassembly (4) and cutting subassembly (5) electric connection have control module assembly, transmission subassembly department is equipped with the absorption subassembly, make through the absorption subassembly can adsorb the processing board fixed on transmission subassembly;

The transmission assembly is composed of a plurality of groups of transmission machines, the transmission machines comprise a driving motor, driven rollers, driving rollers and a transmission belt (2), the driving motor is connected to the underframe (1), an output shaft of the driving motor is connected with the driving rollers, the driving rollers and the driven rollers are rotatably connected to the underframe (1), the transmission belt (2) is sleeved on the driving rollers and the driven rollers, and the driving motor is electrically connected with the control module assembly;

The adsorption component comprises a vacuum pump and a plurality of belt suction openings, a plurality of adsorption holes are formed in the conveying belt (2), one end of each belt suction opening is communicated with the vacuum pump, the other end of each belt suction opening extends to the lower end face of the conveying belt (2) located on the upper layer and corresponds to each adsorption hole, the vacuum pump is connected to the underframe (1), and the vacuum pump is electrically connected with the control module assembly.

2. The automatic cutting and coating production line according to claim 1, wherein the coating component (3) comprises a supporting plate (301), a moving plate (304), a connecting plate (305), a scraping plate (306), an adjusting screw (308), a connecting screw (310) and a rotating wheel (311), the supporting plate (301) is arranged in pairs and connected to the underframe (1), a moving hole (302) is formed in the supporting plate (301), a limiting groove (303) is formed in the moving hole (302), the moving plate (304) is connected to the sliding plate in the limiting groove (303), the scraping plate (306) is connected to the moving plate (304) through the connecting plate (305), one end of the adjusting screw (308) is connected to the top end of the moving plate (304) in a rotating mode, and the other end of the adjusting screw extends to the upper portion of the supporting plate (301) through the supporting plate (301).

3. The automatic cutting and coating line according to claim 2, characterized in that the top end of the supporting plate (301) is connected with a first connecting shell (307), the adjusting screw (308) penetrates through the first connecting shell (307), the first connecting shell (307) is vertically connected and communicated with a second connecting shell (309), two ends of the connecting screw (310) penetrate through the second connecting shells (309) on the supporting plates (301) on two sides, the adjusting screw (308) is meshed with the connecting screw (310), and the rotating wheel (311) is connected to one end of the connecting screw (310).

4. The automatic cutting and coating line according to claim 1, characterized in that the scrim covering assembly (4) comprises a supporting frame connected by a plurality of vertical bars (401), cross bars (403) and vertical bars (402), on which a fixed plate is connected, on which a plurality of rotating rollers (404) are connected in rotation.

5. The automatic cutting and coating line according to claim 1, characterized in that the cutting assembly (5) comprises a second support frame, a first guide rail (501), a second guide rail (503), a third guide rail (505), a first slider (502), a second slider (504), a third slider (506) and an electric cutter (507), wherein the first guide rails (501) are arranged in pairs and connected to the underframe (1) on both sides of the transmission assembly along the transmission direction of the transmission assembly, the first slider (502) is slidingly connected to the first guide rail (501), both ends of the second guide rail (503) are connected to the first slider (502) on both sides, the second slider (504) is slidingly connected to the second guide rail (503), the third guide rail (505) is connected to the second slider (504), the third slider (506) is slidingly connected to the third guide rail (505), the electric cutter (507) is connected to the third slider (506), and the electric cutter (507) is electrically connected to the control module.