Sugarcane seed cutting machine based on binocular image visual recognition sugarcane section
Technical Field
The utility model relates to the technical field of agricultural machinery equipment, in particular to a sugarcane seed cutting machine based on binocular image vision recognition of sugarcane sections.
Background
The existing sugarcane planting generally adopts double-bud sugarcane planting, the required sugarcane seed cutting equipment can realize double-bud cutting, the existing sugarcane seed cutting equipment has the advantages of low working efficiency, high labor intensity, more labor force and high labor cost, and the existing sugarcane seed cutting equipment adopts a fixed saw blade to cut off at equal intervals transversely and simultaneously, namely popular blind cutting, so that partial cuts can fall on sugarcane sections or nearby sugarcane teeth, sugarcane seeds can not emerge, and the germination rate and the fine variety rate of sugarcane seeds can not be ensured.
Disclosure of utility model
The utility model aims to provide a sugarcane seed cutting machine based on binocular image visual recognition of sugarcane sections, which aims to improve the processing efficiency and the sugarcane seed cutting precision when sugarcane seed cutting processing is carried out.
In order to achieve the above purpose, the utility model provides a sugarcane seed cutting machine based on binocular image visual recognition sugarcane sections, which comprises a frame and a mounting frame, wherein the mounting frame is fixed on the frame, a conveyor is arranged on the frame, a V-shaped clamp is arranged on the conveyor, and camera modules are symmetrically arranged on the mounting frame, and the sugarcane seed cutting machine further comprises a displacement module;
The displacement module comprises a movable servo motor, racks, a guiding mechanism, a feeding sliding table, a compressing mechanism and a guiding mechanism, wherein the movable servo motor is arranged on a sliding seat at the top of the rear side of the frame, a gear is fixedly arranged on an output shaft of the movable servo motor, the racks are fixed on the frame and meshed with the gear on the output shaft of the movable servo motor, the guiding mechanism is arranged between the sliding seat and the frame, the feeding sliding table is respectively arranged on a plurality of sliding seats, a circular sawing machine is arranged on the feeding sliding table, the compressing mechanism is arranged on one side of the frame close to the circular sawing machine, and the guiding mechanism is arranged on the frame.
The camera module comprises an industrial camera and light sources, wherein the industrial camera is symmetrically arranged on two sides of the mounting frame, and the light sources are arranged on two sides of the industrial camera.
The compressing mechanism comprises a supporting block and an action device, wherein a plurality of supporting blocks are fixed on the frame, and the action device is arranged on one side of the supporting block.
The action device comprises a pressing plate and a tension spring, wherein the pressing plate is arranged on the supporting block through a rotating shaft, and the tension spring is respectively hung and buckled on the pressing plate and the supporting block.
The guiding mechanism comprises a side material guiding frame and a rear material guiding frame, wherein the side material guiding frame is fixed on the left side and the right side of the frame, and the rear material guiding frame is fixed on the rear side of the frame.
According to the sugarcane seed cutting machine based on binocular image visual recognition of sugarcane sections, sugarcane is placed in the V-shaped sheet metal clamp on the conveyor during processing, the sugarcane is conveyed to the lower portion of the camera module through the chain wheel and the chain for visual recognition of sugarcane section image acquisition, recognition results are sent to the PLC after the recognition is completed, the PLC receives an instruction of a cutting position, the servo motor is moved to drive the sliding seat to move through the cooperation of the gear and the rack, so that the circular sawing machine is moved to a position for recognizing and avoiding sugarcane sections, the feeding sliding table realizes vertical movement of the circular sawing machine, the recognized sugarcane is conveyed to the cutting position, the circular saw blade of the circular sawing machine which rotates always cuts when the sugarcane is conveyed, the sugarcane with double-bud sections is discharged from the rear side after the cutting is completed, and the sugarcane with the double-bud sections is discharged from the two sides.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below.
FIG. 1 is a right side view of the sugarcane seed cutter of the present utility model for visually identifying sugarcane knots based on binocular images.
Fig. 2 is a top view of the sugarcane seed cutter of the utility model based on binocular image visual recognition of sugarcane knots.
Fig. 3 is a schematic view of the installation position of the rack of the present utility model.
Fig. 4 is a schematic structural view of the feed slipway of the present utility model.
In the figure, the machine frame comprises a machine frame 101, a mounting frame 102, a conveyor 103, a movable servo motor 104, a rack 105, a guide mechanism 106, a feeding sliding table 107, an industrial camera 108, a light source 109, a support block 110, a pressing plate 111, a tension spring 112, a side material guide frame 113, a rear material guide frame 114 and a circular saw 115.
Detailed Description
The following detailed description of embodiments of the utility model, examples of which are illustrated in the accompanying drawings and, by way of example, are intended to be illustrative, and not to be construed as limiting, of the utility model.
As shown in fig. 1 to 4, in which fig. 1 is a right side view of a sugarcane cutter for visually recognizing sugarcane knots based on binocular images, fig. 2 is a top view of the sugarcane cutter for visually recognizing sugarcane knots based on binocular images, fig. 3 is a schematic view of an installation position of a rack 105, and fig. 4 is a schematic view of a structure of a feed slide table 107, the present utility model provides a sugarcane cutter for visually recognizing sugarcane knots based on binocular images, comprising a frame 101, a mounting frame 102, a conveyor 103, a camera module and a displacement module, the displacement module comprising a moving servo motor 104, a rack 105, a guide mechanism 106, a feed slide table 107, a circular saw 115, a pressing mechanism and a guide out mechanism, the camera module comprising an industrial camera 108 and a light source 109, the pressing mechanism comprising a supporting block 110 and an actuating device comprising a pressing plate 111 and a tension spring 112, the guide out mechanism comprising a side guide frame 113 and a rear guide frame 114. Through the scheme, when sugarcane seeds are cut, the processing efficiency can be improved, the sugarcane seed cutting precision can be improved, and it can be understood that the processing efficiency can be improved, and the sugarcane seed cutting precision can be improved.
In this embodiment, the mounting frame 102 is fixed on the frame 101, a conveyor 103 is disposed on the frame 101, a V-shaped fixture is mounted on the conveyor 103, and camera modules are symmetrically disposed on the mounting frame 102. The mounting frame 102 is fixed on the frame 101 through bolts, a control cabinet is arranged at the bottom of the frame 101, a control PLC and corresponding electrical elements are arranged inside the control cabinet, a fixed frame of the conveyor 103 is connected with the frame 101 through bolts, and a V-shaped clamp is arranged on a transmission chain of the conveyor 103, so that sugarcane is placed conveniently.
The movable servo motor 104 is arranged on a sliding seat at the top of the rear side of the frame 101, a gear is fixedly arranged on an output shaft of the movable servo motor 104, the rack 105 is fixed on the frame 101 and meshed with the gear on the output shaft of the movable servo motor 104, the guide mechanism 106 is arranged between the sliding seat and the frame 101, a plurality of feed sliding tables 107 are respectively arranged on a plurality of sliding seats, a circular sawing machine 115 is arranged on each feed sliding table 107, the pressing mechanism is arranged on one side, close to the circular sawing machine 115, of the frame 101, and the guiding mechanism is arranged on the frame 101. The guiding mechanism 106 is composed of a linear guide rail and a linear slide block, the linear guide rail is fixed on the frame 101, the linear slide block can slide linearly and is connected with the slide seat through a bolt, the movable servo motor 104 is fixed on the top of the slide seat through a bolt, a gear is fixed on an output shaft of the movable servo motor 104 through a bolt and meshed with the rack 105, the rack 105 is fixed on the top of the frame 101 through a bolt, the feeding sliding table 107 is composed of a linear guide rail, a linear slide block, a fixing frame, a screw rod lifter and a guiding component, the linear guide rail is arranged on the slide seat, the linear slide block is connected with the fixing frame through a bolt, the screw rod lifter is fixed on the top of the slide seat through a bolt, an output end of the screw rod lifter is connected with the fixing frame, the circular sawing machine 115 is fixed on the fixing frame through a bolt, the circular sawing machine 115 drives a circular saw blade arranged below the circular sawing machine through a synchronous pulley and a synchronous belt transmission mechanism to rotate for cutting, the pressing mechanism is used for pressing, and the guiding mechanism is used for guiding out cut sugarcane in a classified mode.
Secondly, the industrial cameras 108 are symmetrically arranged on two sides of the mounting frame 102, and the light sources 109 are arranged on two sides of the industrial cameras 108. The industrial camera 108 is symmetrically arranged, can perform visual recognition sugarcane section image acquisition, the light source 109 is used for supplementing light during acquisition, an output signal of the industrial camera 108 is connected to a digital quantity input port of the PLC, and the PLC can read the output signal of the industrial camera 108 and take corresponding control actions according to requirements.
Then, a plurality of the supporting blocks 110 are fixed on the frame 101, and the actuating device is arranged on one side of the supporting blocks 110. The supporting blocks 110 are fixed on the frame 101 through bolts, a plurality of supporting blocks 110 are arranged in a line at intervals, and the actuating device is used for press fit.
Further, the compression plate 111 is mounted on the supporting block 110 through a rotation shaft, and the tension springs 112 are respectively hung and fastened on the compression plate 111 and the supporting block 110. The compressing plate 111 is fixed on the supporting block 110 through a rotating shaft, two sides of the rotating shaft are limited through clamp springs, and the tension springs 112 are respectively hung and buckled on the compressing plate 111 and the supporting block 110, so that the position of the compressing plate 111 can be automatically adjusted.
Finally, the side guide frames 113 are fixed on the left and right sides of the frame 101, and the rear guide frame 114 is fixed on the rear side of the frame 101. The side guide frames 113 are fixed on the left and right sides of the frame 101 through bolts, and the rear guide frame 114 is fixed on the frame 101 through bolts.
When the utility model is used for improving the cutting efficiency of the sugarcane and improving the cutting precision of sugarcane seeds, the sugarcane is placed into the V-shaped sheet metal clamp on the conveyor 103 during processing, the sugarcane is conveyed to the lower side of the industrial camera 108 through the chain wheel and chain for visual recognition sugarcane section image acquisition, the recognition result is sent to the PLC after the completion, after the PLC receives an instruction of a cutting position, the moving servo motor 104 drives the sliding seat to move through the cooperation of the gear and the rack 105, so that the circular saw 115 is moved to a position for recognizing the sugarcane section, the feeding sliding table 107 realizes the vertical movement of the circular saw 115, the circular saw blade of the circular saw 115 which is always rotated is continuously conveyed to the cutting position under the action of the pressing plate 111, the sugarcane with double-bud sections is guided and discharged from the rear guide frames 114 after the cutting is completed, and the sugarcane heads and tails are guided and discharged from the side guide frames 113.
The foregoing disclosure is only illustrative of one or more preferred embodiments of the present application, and it is not intended to limit the scope of the claims hereof, as persons of ordinary skill in the art will understand that all or part of the processes for practicing the embodiments described herein may be practiced with equivalent variations in the claims, which are within the scope of the application.