Disclosure of utility model
The utility model aims to solve the problem of providing an adjustable sheet metal positioning and cutting device which is convenient for cleaning scraps.
In order to solve the technical problems, the technical scheme includes that the adjustable sheet metal positioning and cutting device comprises a workbench, a group of positioning mechanisms are arranged above the workbench, an adjusting mechanism is arranged above the workbench, an electric push rod I is arranged above the workbench, a motor I is fixedly arranged at the telescopic end of the electric push rod I, a cutting disc is fixedly arranged at the output end of the motor I, a cleaning mechanism is arranged above the workbench, and a collecting box is inserted into the workbench.
Preferably, the adjustable sheet metal positioning and cutting device comprises a second motor fixedly installed on the outer surface of the workbench, wherein the output end of the second motor is fixedly connected with a second screw rod, the second screw rod rotates with the workbench, the outer surface of the second screw rod is in threaded connection with a supporting frame, and the outer surface of the supporting frame slides with the inner wall of the workbench.
Preferably, in the above-mentioned sheet metal positioning and cutting device with adjustable, wherein the surface fixed mounting of support frame has motor three, motor three's output fixed mounting has lead screw three, and lead screw three rotates with the support frame mutually, the surface threaded connection of lead screw three has the slider, the surface of slider slides with the inner wall of support frame mutually, and the bottom surface of slider is fixed with electric putter's input mutually.
Preferably, the above-mentioned panel beating location cutting device with adjustable, wherein positioning mechanism includes work table inner wall threaded connection's lead screw one, the surface fixedly connected with handle of lead screw one, the surface rotation of lead screw one is connected with the rack, and the bottom surface of rack slides with the upper surface of work table mutually, the surface fixedly connected with two gag lever post one of rack, and gag lever post one slides with the work table mutually.
Preferably, the adjustable metal plate positioning and cutting device is characterized in that the top of the placing frame is fixedly provided with a second electric push rod, the outer surface of the telescopic end of the second electric push rod slides with the inner wall of the placing frame, the telescopic end of the second electric push rod is fixedly connected with a pressing plate, and the outer surface of the pressing plate slides with the inner wall of the placing frame.
Preferably, the adjustable metal plate positioning and cutting device comprises a cleaning mechanism, wherein the cleaning mechanism comprises a sliding rod which is connected with the inner wall of the support frame in a sliding mode, one end of the sliding rod is fixedly connected with a pushing plate, the other end of the sliding rod is fixedly connected with a brushing plate, the inner wall of the pushing plate is connected with a limiting rod II in a sliding mode, and one end, far away from the pushing plate, of the limiting rod II is fixedly connected with the outer surface of the support frame.
Preferably, in the above-mentioned adjustable sheet metal positioning and cutting device, an elastic member is sleeved on the outer surface of the sliding rod, one end of the elastic member is fixedly connected with the outer surface of the push plate, and the other end of the elastic member is fixedly connected with the outer surface of the support frame.
The cleaning mechanism has the advantages that a large amount of metal scraps left on the workbench can be cleaned by arranging the cleaning mechanism, the metal scraps cleaned by the cleaning mechanism can be collected in a concentrated mode by arranging the collecting box, and the cleaning mechanism and the collecting box are matched for use, so that the metal scraps piled on the workbench can be cleaned in a concentrated mode conveniently, the production efficiency of subsequent operation is improved, and potential safety hazards to operators are eliminated.
Detailed Description
In order to make the objects, technical solutions and advantages of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings and embodiments of the present utility model, and it is apparent that the described embodiments are only some embodiments of the present utility model, not all embodiments of the present utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
As shown in fig. 1 to 4, an adjustable sheet metal positioning and cutting device comprises a workbench 1, wherein the workbench 1 is used as a basic bearing part of the whole device, is made of high-strength steel, has enough rigidity and stability, can bear various acting forces in the sheet metal machining process, ensures that the device cannot shake or deform in the operation process, is in a cuboid shape, and has smooth and flat surfaces after fine polishing treatment, thereby being convenient for the placement and movement of sheet metal, being beneficial to the sliding collection of chips, being reasonable in size design of the workbench 1, being capable of meeting the machining requirements of common sheet metal sizes and providing a stable supporting platform for the installation of other components.
The top of workstation 1 is provided with electric putter one 4, and electric putter one 4 is responsible for promoting cutting dish 6 reciprocates, and it adopts high accuracy electric putter, has the characteristics of stroke accuracy, thrust stability.
The flexible end of electric putter one 4 and 5 fixed connection of motor can promote or descend motor one 5 and cutting dish 6 steadily, and motor one 5 is high-power cutting motor, can provide sufficient moment of torsion drive cutting dish 6 high-speed rotation, and the output of motor one 5 is firmly connected with cutting dish 6, ensures the high-efficient transmission of power, and cutting dish 6 adopts high strength alloy material to make, and the surface inlays has sharp carbide cutting edge, has good wearability and cutting performance, can cut sheet metal material fast, accurately, guarantees the roughness and the quality of cutting face.
The inside grafting of workstation 1 has collection box 8, collection box 8 is used for collecting the piece that cleaning mechanism 7 cleaned down, it adopts detachable design, make things convenient for periodic cleaning and change, collection box 8 is made by the plastics material generally, have certain intensity and corrosion resistance, the shape is the cuboid, be convenient for install with the inside slot cooperation of workstation 1, adopt sealed design between collection box 8 and the slot of workstation 1, prevent that the piece from leaking, ensure working area's cleanness, when collection box 8 fills up the piece, the operating personnel can easily take it out from workstation 1, reinsert the slot after pouring out the piece, continue to carry out piece collection work, the continuity of piece cleaning work has been guaranteed.
An adjusting mechanism 3 is arranged above the workbench 1, and the adjusting mechanism 3 is used for realizing accurate adjustment of the cutting assembly in the horizontal and vertical directions so as to meet the requirements of different cutting positions.
The motor II 301 is fixedly arranged on the outer surface of the workbench 1, a high-performance servo motor is adopted, the high-precision rotating speed control and positioning function is achieved, the output end of the motor II is firmly connected with the screw rod II 302, the screw rod II 302 is made of high-strength alloy steel, the surface of the screw rod II is precisely threaded, the screw rod II is accurately matched with the screw threads of the support frame 303, the support frame 303 can be driven to stably and horizontally slide on the workbench 1 during rotation, the support frame 303 is of a frame structure made of aluminum alloy materials, the weight is light, the rigidity is good, the outer surface of the support frame is in sliding connection with the inner wall of the workbench 1, a sliding pair adopts a high-precision linear guide rail, the friction force is small, the movement precision is high, and the stability and the accuracy of the support frame 303 in the horizontal movement process are ensured.
The third motor 304 is arranged on the outer surface of the support 303 and is also a high-precision servo motor, the output end of the third motor is connected with the third screw 305, the third screw 305 and the support 303 are mutually rotated, the outer surface of the third screw is in threaded connection with the sliding block 306, the sliding block 306 is made of high-strength engineering plastics, the outer surface of the third screw is in sliding fit with the inner wall of the support 303, the weight of the sliding block 306 is reduced by the combination of the materials, the sliding block 306 can be smoothly and vertically slid in the support 303 under the driving of the third screw 305, the bottom surface of the sliding block 306 is fixedly connected with the input end of the first electric push rod 4, the first motor 5 and the cutting disc 6 are accurately positioned in the vertical direction through the accurate control of the third motor 304, so that the cutting requirements of metal plates with different thicknesses are met, and the cutting precision is improved.
A group of positioning mechanisms 2 are arranged above the workbench 1, and the positioning mechanisms 2 play a key positioning role in sheet metal machining, so that the accurate position of the sheet metal in the cutting process is ensured.
The first screw rod 201 is made of high-quality alloy steel, has good strength and wear resistance, is tightly connected with the inner wall of the workbench 1 through threads, can accurately control the horizontal position of the placing frame 203 during rotation, the outer surface of the first screw rod 201 is fixedly connected with the handle 202, the handle 202 is designed in an ergonomic mode, the shape is convenient for an operator to hold, the surface is provided with anti-slip lines, and the operator can conveniently apply force to rotate the first screw rod 201 to quickly adjust the position of the placing frame 203.
The rack 203 is made of aluminum alloy materials, is light in weight, convenient to move and adjust, has certain strength, can firmly support the metal plate, is in sliding connection with the upper surface of the workbench 1 at the bottom, slides smoothly, and ensures that the rack 203 can move left and right stably under the driving of the first screw 201.
The surface fixedly connected with two gag lever posts one 204 of rack 203, gag lever post one 204 adopts stainless steel, and the surface is smooth, and is closely cooperated with corresponding slide on the workstation 1, can effectively restrict rack 203's direction of movement, prevents that it from taking place the skew at the removal in-process, has further improved rack 203 position adjustment's precision.
The second electric push rod 205 is installed at the top of the placing rack 203, the telescopic end of the second electric push rod can stably slide on the inner wall of the placing rack 203, the pressing plate 206 is pushed to move up and down, the second electric push rod 205 has accurate thrust control capability, suitable clamping force can be provided according to metal plates with different thicknesses, the pressing plate 206 is made of rubber materials for wrapping metal plates, the rubber surfaces are soft and have certain friction force, the metal plates can be effectively prevented from sliding when being pressed, scratches on the surfaces of the metal plates can be avoided, and the stability and the integrity of the metal plates in the cutting process are ensured.
The cleaning mechanism 7 is arranged above the workbench 1, the cleaning mechanism 7 can solve the cleaning problem of chips after cutting, the workbench 1 is kept clean, and the working efficiency is improved.
The cleaning mechanism 7 comprises a sliding rod 701 which is slidably connected with the inner wall of the supporting frame 303, the sliding rod 701 is made of stainless steel, the surface is smooth, and the sliding rod is slidably connected with the inner wall of the supporting frame 303.
One end of the slide bar 701 is fixedly connected with the push plate 702, the push plate 702 is made of plastic, the weight is light, the slide bar 702 has certain rigidity, the inner wall of the slide bar is in sliding fit with the limit bar II 704, the limit bar II 704 is made of stainless steel and is fixed on the outer surface of the support frame 303, the moving direction of the push plate 702 can be limited, and the push plate 702 can only perform linear reciprocating motion along the limit bar II 704 under the action of the elastic piece 705.
The brush plate 703 is fixedly connected to the other end of the sliding rod 701, and the brush plate 703 consists of soft nylon bristles and a plastic plate substrate, wherein the nylon bristles are fine and have certain elasticity, so that scraps on the workbench 1 can be effectively cleaned, and meanwhile, the surface of the workbench 1 cannot be scratched.
The elastic piece 705 is sleeved on the outer surface of the slide bar 701, usually a spring, one end of the elastic piece is fixedly connected with the outer surface of the push plate 702, the other end of the elastic piece is fixedly connected with the outer surface of the support frame 303, the push plate 702 is pushed to the front side, the push plate 702 can drive the slide bar 701 and the brush plate 703 to move along, the limiting rod II 704 can limit the push plate 702, the slide bar 701 and the brush plate 703 to enable the slide bar 701 and the brush plate 703 to move along in a linear mode, meanwhile, the push plate 702 compresses the elastic piece 705, the brush plate 703 can clean residual metal scraps on the workbench 1 into the collecting box 8 in the moving process, rapid centralized cleaning of scraps is achieved, follow-up operation is facilitated, production efficiency is improved, potential safety hazards are eliminated, and after the push plate 702 is loosened, the compressed elastic piece 705 can push the push plate 702, the slide bar 701 and the brush plate 703 move backwards rapidly, so that a reset effect is achieved, and preparation is made for next cleaning of the metal scraps.
Working principle: during operation, firstly, place the panel beating on workstation 1, drive screw one 201 through rotating handle 202 and rotate, make rack 203 remove under the synergism of screw one 201 and gag lever post one 204, adjust to suitable position in order to place the panel beating, then start electric putter two 205, promote clamp plate 206 decline, firm centre gripping of panel beating is on rack 203, then according to the cutting demand, start motor two 301 and drive screw two 302 rotation, make support frame 303 realize the position adjustment of horizontal direction under the cooperation of screw two 302 and workstation 1, motor three 304 drives screw three 305 rotation, make slider 306 drive electric putter one 4, motor one 5 and cutting disc 6 remove in the vertical direction, thereby accurate location cutting position, start motor one 5 drives cutting disc 6 rotation, electric putter one 4 promotes cutting disc 6 decline and cuts the operation, take off the sheet metal component after the cutting, then push pedal 702 to the front side, at this moment push pedal 702 can drive slide bar 701 and brush 703 follow-up and remove, gag lever two 704 can carry out spacing to push pedal 702, push pedal 701 and brush 703, make it keep the linear motion forward, simultaneously realize the position adjustment of horizontal direction to realize the brush plate 703, make slider 306 drive electric putter one 4, motor one 5 and cutting disc 6 move in the vertical direction, thereby the realization is convenient for compressing and the high-speed, the high-speed cleaning effect is realized in the slide bar 702 is realized, the high-speed, the clean up work is realized in the piece is easy to clean up to the piece 702, and is convenient to clean up, and is moved down to the piece 702 is moved down, and is moved down to the piece down, and is convenient to clean up.
In the description of the present utility model, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.
It should be noted that, standard parts used in the utility model can be purchased from market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of the parts adopt conventional means such as mature bolts, rivets, welding and the like in the prior art, and machines, parts and equipment adopt conventional models in the prior art, so that the inventor does not detail the description here.
In the description of the present utility model, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected via an intermediate medium, or in communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present utility model in detail, but the description is only a preferred embodiment of the present utility model and should not be construed as limiting the scope of the utility model. All equivalent changes and modifications within the scope of the present utility model are intended to be covered by the present utility model.