Steel wire rope machining straightener with cleaning function
Technical Field
The utility model relates to a wire rope processing straightener, in particular to a wire rope processing straightener with a cleaning function, and belongs to the technical field of wire rope processing.
Background
The wire rope processing straightener is a device for straightening a wire rope, and the wire rope is extruded or stretched through a straightening roller or other straightening tools to change the straightness of the wire rope so as to achieve a required straightening state. The working principle of the straightener is based on elastoplastic deformation of the metal material. When the wire rope passes through the straightening rolls of the straightener, the bent portion thereof is subjected to considerable reverse bending or stretching, thereby generating elastoplastic deformation. After the external force is removed, the wire rope is elastically restored, but a flatter state is achieved because plastic deformation has already occurred.
In the prior art, as disclosed in the publication number CN220837692U, a wire rope processing straightener comprises an equipment main body, one side end face of the equipment main body is provided with a processing table, one side end face of the processing table is provided with a heat dissipation port, the other side end face of the processing table is provided with an access port, the same side end face of the processing table is provided with a buzzer, one side end face of the upper end of the processing table is provided with a toughened glass cover, and the same side end face of the upper end of the processing table is provided with a straightening roller. The four groups of outline marker lamps are arranged on the upper end face of the processing table, so that the outline of the processing table can be observed by an operator at night, and the whole operation part of the equipment can be illuminated at night through the two groups of illuminating lamps arranged on the upper end of the equipment main body, thereby being convenient for the operation and inspection of the operator.
In the above technical scheme, though the four groups of marker lamps are arranged on the upper end face of the processing table, the whole operation part of the equipment is illuminated at night, so that the operation and inspection of an operator are facilitated, but the straightening roller extrudes the impurity particles on the surface of the equipment to straighten the equipment, so that the impurity particles on the surface of the equipment are extruded into the steel wire rope to influence the structural strength and the working and using effects of the equipment, and in view of the above, the steel wire rope processing straightener with the cleaning function is provided to overcome the defects.
Disclosure of utility model
The utility model provides a wire rope processing straightener with a cleaning function, which aims to solve the problems that impurity particles on the surface of a straightening roller are extruded into a wire rope to affect the structural strength and the working and using effects of the wire rope when the straightening roller is used for extruding and straightening the wire rope.
The steel wire rope processing straightener with the cleaning function comprises a device base, wherein a protective shell is fixed on the right side of the device base, a cleaning mechanism for cleaning a steel wire rope is arranged in the protective shell, and a straightening mechanism for straightening the steel wire rope is arranged on the outer wall of the device base;
The cleaning mechanism comprises two cleaning brushes, the two cleaning brushes are arranged in the protective shell, driven gears are fixed at the tail ends of the two cleaning brushes, driving gears are meshed with one sides of the driven gears, and a driving motor is fixed at one end of each driving gear.
As a still further proposal of the utility model, the lower surface of the protective shell is movably connected with a collecting shell, and the outer surface of the device base is fixed with a driving electric cylinder through bolts.
As a still further proposal of the utility model, a cutting knife is fixed at the telescopic end of the driving electric cylinder, and a fixing plate matched with the cutting knife is arranged below the cutting knife.
As a still further proposal of the utility model, one side of the device base is rotatably connected with two driven rollers through a bearing.
As a still further scheme of the utility model, the straightening mechanism comprises two straightening rollers, and the two straightening rollers are arranged on the outer wall of the device base.
As a still further scheme of the utility model, one ends of the two straightening rollers are respectively sleeved with a fixed bearing, and the outer wall of each fixed bearing is fixedly provided with a movable block.
As a still further scheme of the utility model, the inner surface of the movable block is connected with a guide rod in a plug-in manner, the upper end of the guide rod is sleeved with a spring which is in abutting connection with the movable block, and the upper surface of the guide rod is fixed with an adjusting screw rod;
the driving gear is driven to rotate by the driving motor, the two driven gears are meshed to rotate, the cleaning brush is driven to clean the steel wire rope, and impurities with clean surfaces of the steel wire rope fall into the collecting shell to be collected;
The straightening device has the beneficial effects that the steel wire rope can be straightened, the spring can be driven to compress by manually screwing the adjusting screw, so that the tension of the spring is changed, the pressure of the spring on the straightening roller is changed at the moment, and the steel wire ropes with different diameters can be straightened conveniently.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
Fig. 2 is a schematic perspective view of a straightening roller according to the present utility model;
FIG. 3 is a schematic cross-sectional view of a base of the device of the present utility model;
Fig. 4 is an enlarged view of the utility model at a in fig. 1.
1, A device base; 2, a protective shell, 3, a cleaning brush, 31, a driven gear, 32, a driving gear, 33, a driving motor, 34, a collecting shell, 4, a driving electric cylinder, 5, a cutting knife, 6, a fixed plate, 7, a driven roller, 8, a straightening roller, 81, a fixed bearing, 82, a movable block, 83, a guide rod, 84, a spring, 85 and an adjusting screw.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Example 1
As shown in fig. 1 to 4, a wire rope processing straightener with a cleaning function comprises a device base 1, wherein a protective shell 2 is fixed on the right side of the device base 1, a cleaning mechanism for cleaning a wire rope is arranged in the protective shell 2, and a straightening mechanism for straightening the wire rope is arranged on the outer wall of the device base 1;
The cleaning mechanism includes cleaning brush 3, cleaning brush 3 is equipped with two, two cleaning brushes 3 all settle in the inside of protecting crust 2, the end of two cleaning brushes 3 all is fixed with driven gear 31, one side meshing of driven gear 31 has driving gear 32, the one end of driving gear 32 is fixed with driving motor 33, the lower surface swing joint of protecting crust 2 has collecting shell 34, the surface of device base 1 is fixed with driving cylinder 4 through the bolt, driving cylinder 4's flexible end is fixed with cutting knife 5, cutting knife 5's below is equipped with and cuts knife 5 assorted fixed plate 6, one side of device base 1 is connected with two driven roller 7 through the bearing rotation, rolling equipment carries out the rolling to wire rope, driving motor 33 drives driving gear 32 rotation simultaneously, and then mesh two driven gear 31 rotations, drive cleaning brush 3 clean wire rope, and wire rope surface clean's impurity drops to collecting shell 34 in and collects, through taking off collecting shell 34, be convenient for carry out follow-up unified processing to the impurity of collecting.
Example two
In addition to all technical characteristics in the first embodiment, the straightening mechanism comprises straightening rollers 8, the straightening rollers 8 are provided with two straightening rollers 8, the two straightening rollers 8 are all arranged on the outer wall of the device base 1, one ends of the two straightening rollers 8 are sleeved with fixed bearings 81, movable blocks 82 are fixed on the outer wall of the fixed bearings 81, guide rods 83 are connected to the inner surfaces of the movable blocks 82 in a plug-in mode, springs 84 connected with the movable blocks 82 in a plug-in mode are sleeved on the upper ends of the guide rods 83 in a sleeved mode, adjusting screws 85 are fixed on the upper surfaces of the guide rods 83, a cleaned steel wire rope can be straightened under the cooperation of the driven rollers 7 and the straightening rollers 8, the springs 84 can be driven to compress through manual screwing of the adjusting screws 85, tension of the springs 84 changes, at the moment, the springs 84 change the pressure of the straightening rollers 8, the steel wire ropes with different diameters are conveniently straightened, the guide rods 83 can play a limiting role, the movable blocks 82 are prevented from shifting, the fixed bearings 81 can ensure normal rotation of the straightening rollers 8, and after rolling is completed, the steel wire rope can be driven to move vertically under the condition of being matched with a cutting plate 6 through driving the cutting plate 4.
Before the wire rope processing straightener with the cleaning function is used, the device base 1 is firstly arranged at a proper position, during use, a wire rope to be straightened passes through the protective shell 2, the wire rope is positioned between two cleaning brushes 3, the wire rope passes through a winding device between two groups of driven rollers 7 and the straightening rollers 8 and is connected with the outside, the winding device winds the wire rope, meanwhile, the driving motor 33 drives the driving gear 32 to rotate, the two driven gears 31 are meshed to rotate, the cleaning brushes 3 are driven to clean the wire rope, the impurities on the surface of the wire rope drop into the collecting shell 34 to be collected, the collected impurities are conveniently subjected to subsequent unified treatment, the cleaned wire rope is matched with the driven rollers 7 and the straightening rollers 8, the wire rope can be straightened by manually screwing the adjusting screw 85, the springs 84 can be compressed, the tension of the springs 84 is changed, the pressure of the straightening rollers 8 is changed, the arranged guide rods 83 can be meshed with the driving gears to rotate, the guide rods 83 can be used for fixing the guide rods 82, the movable bearings 82 can be prevented from being matched with the wire rope, and the cutter can be fixed under the condition that the cutter is required to rotate, and the cutter is matched with the cutter 6, and the cutter can be conveniently driven by the cutter 6 to move normally.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.