CN223407184U - A rapid demoulding device for preparing autoclaved aerated concrete blocks - Google Patents

A rapid demoulding device for preparing autoclaved aerated concrete blocks

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Publication number
CN223407184U
CN223407184U CN202422587902.1U CN202422587902U CN223407184U CN 223407184 U CN223407184 U CN 223407184U CN 202422587902 U CN202422587902 U CN 202422587902U CN 223407184 U CN223407184 U CN 223407184U
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CN
China
Prior art keywords
water
annular spray
pipe
aerated concrete
guide rail
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Active
Application number
CN202422587902.1U
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Chinese (zh)
Inventor
黄榕灿
黄礼旺
黄磊
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Hainan Guangyiduo New Environmental Protection Wall Material Co ltd
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Hainan Guangyiduo New Environmental Protection Wall Material Co ltd
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Priority to CN202422587902.1U priority Critical patent/CN223407184U/en
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Publication of CN223407184U publication Critical patent/CN223407184U/en
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Abstract

本实用新型涉及一种蒸压加气混凝土砌块制备用胚体快速脱模装置,包括电动导轨和冲洗装置,所述电动导轨上设有滑块,所述滑块通过液压缸连接有机械爪,所述机械爪用于抓住侧模围板,所述冲洗装置包括设于电动导轨下方一侧的进水管,所述进水管一端连接有水泵,其另一端连接环形喷管,所述环形喷管被架高,所述环形喷管的外围侧上设有刷毛和多个喷水孔,所述刷毛和多个喷水孔沿环形喷管呈环形布置,利用所述机械爪能将侧模围板提起并移至套于环形喷管上进行上下移动,使所述刷毛对侧模围板内壁进行扫刷,且能通过所述喷水孔向侧模围板内壁进行喷水冲洗。本实用新型可方便于快速对胚体进行脱模的同时,还方便于对侧模围板进行清理。

The utility model relates to a rapid demoulding device for preparing autoclaved aerated concrete blocks, comprising an electric guide rail and a flushing device. The electric guide rail is provided with a slider connected to a mechanical claw via a hydraulic cylinder. The mechanical claw is used to grasp the side form panels. The flushing device comprises a water inlet pipe provided on one side below the electric guide rail, one end of the water inlet pipe being connected to a water pump, and the other end being connected to an annular nozzle. The annular nozzle is elevated, and bristles and a plurality of water spray holes are provided on the outer side of the annular nozzle. The bristles and the plurality of water spray holes are arranged in an annular shape along the annular nozzle. The mechanical claw can be used to lift the side form panels and move them onto the annular nozzle for up and down movement, so that the bristles sweep the inner wall of the side form panels and spray water onto the inner wall of the side form panels through the water spray holes. The utility model can facilitate rapid demoulding of the body while also facilitating cleaning of the side form panels.

Description

Quick blank demolding device for autoclaved aerated concrete block preparation
Technical Field
The utility model belongs to the technical field of demolding devices, and particularly relates to a blank rapid demolding device for autoclaved aerated concrete block preparation.
Background
In the autoclaved aerated concrete block production process, the stirred concrete is required to be poured into a mould to prepare a blank, the blank can be demolded after the blank is solidified to a proper degree, the blank is cut into a plurality of concrete blocks, and autoclaved aerated concrete blocks are prepared by autoclaved aerated concrete blocks. The blank casting mold in the prior art comprises a base and a side mold coaming, wherein the bottom of the base is provided with a roller wheel convenient to move, the base is of a square structure, the upper end and the lower end of the side mold coaming are of an opening structure, and the side mold coaming is detachably arranged on the upper surface of the base. When casting is needed, the well-stirred concrete is poured into the side form coaming from the upper end opening of the side form coaming to finish casting. Finally, after the side die coaming is lifted from the base, the demolding of the blank body can be completed. However, concrete remains on the inner wall of the side form panel after demolding, which is inconvenient to clean.
Disclosure of utility model
The utility model provides a blank rapid demoulding device for autoclaved aerated concrete block preparation, which can conveniently and rapidly demould concrete blocks and simultaneously can conveniently clean side mould coamings.
The utility model adopts the technical scheme that:
The utility model provides an evaporate quick shedder of blank for pressing aerated concrete block preparation, includes electric guide rail and washing unit, be equipped with the slider on the electric guide rail, the slider is connected with the gripper through the pneumatic cylinder, the gripper is used for grasping side form coaming, washing unit is including locating the inlet tube of electric guide rail below one side, inlet tube one end is connected with the water pump, and its other end is connected with annular spray tube, annular spray tube is raised, be equipped with brush hair and a plurality of hole for water spraying on the peripheral side of annular spray tube, brush hair and a plurality of hole for water spraying are the annular arrangement along annular spray tube, utilize the gripper can lift up side form coaming and move to cover and carry out the reciprocates on annular spray tube, make the brush hair is swept side form coaming inner wall, and can pass through the hole for water spraying washes to side form coaming inner wall.
Further, the mechanical claw comprises a gear box connected to the telescopic end of the hydraulic cylinder, an electric gear is arranged in the gear box, racks are meshed to two sides of the electric gear, the mutually-far ends of the two racks respectively slide out of opposite side walls of the gear box, the mutually-far ends of the two racks are respectively connected with a clamping arm I and a clamping arm II, and the two racks are respectively in sliding fit with opposite inner walls of the gear box.
Further, the flushing device further comprises a water collecting tank arranged on one side below the electric guide rail, a plurality of drain holes are formed in the top of the water collecting tank, the water inlet pipe is arranged at the top of the water collecting tank, and the annular spray pipe is arranged above the water collecting tank.
Further, a support tube is connected to one side of the annular spray tube, which is far away from the water inlet tube, and the support tube is connected to the water inlet tube.
Further, a drain pipe is arranged at the bottom of the water collecting tank.
Further, the water collection tank top is equipped with the breakwater, the breakwater is frame-shaped structure, the annular spray tube is located the inboard of breakwater top.
Compared with the prior art, the utility model has the beneficial effects that:
1. The mechanical claw is utilized to grasp the side die coaming, the hydraulic cylinder lifts the side die coaming through the mechanical claw, and the electric guide rail is utilized to move the side die coaming to one side, so that the quick demolding of the blank body can be facilitated, and the demolding efficiency is high.
2. The side die coaming is sleeved on the annular spray pipe to move up and down by utilizing the cooperation of the hydraulic cylinder, the mechanical claw and the electric guide rail, so that the brush hair sweeps the inner wall of the side die coaming, and the water spraying holes are matched to spray water to wash the inner wall of the side die coaming, so that the cleaning is convenient and the effect is good.
Drawings
FIG. 1 is a schematic view of the overall structure of the present utility model (length of the electric rail omitted);
Fig. 2 is an enlarged view at a in fig. 1;
FIG. 3 is a schematic view of the mating structure of the side die shroud and annular nozzle (in top view);
The drawing shows that the water spraying device comprises a bottom template, a side template plate, a gear box, a gear rack, a first clamping arm, a second clamping arm, a motor gear, a 7, a hydraulic cylinder, a 8, a sliding block, a 9, a motor guide rail, a 10, a second clamping arm, a 11, an annular spray pipe, a 12, a support pipe, a 13, a water baffle, a 14, a water inlet pipe, a 15, a water pump, a 16, a water collecting tank, a 17, a water draining hole, a 18, a water draining pipe, a 19, bristles and a 20, and a water spraying hole.
Detailed Description
For a better understanding of the technical content of the present utility model, specific examples are provided below and the present utility model is further described with reference to the accompanying drawings.
Referring to fig. 1 to 3, the utility model provides a blank rapid demoulding device for preparing autoclaved aerated concrete blocks, which comprises an electric guide rail 9 and a flushing device, wherein a sliding block 8 is arranged on the electric guide rail 9, the electric guide rail 9 can drive the sliding block 8 to slide along the length direction of the sliding block, a hydraulic cylinder 7 is fixedly arranged on the lower surface of the sliding block 8, a mechanical claw is connected with the telescopic end of the hydraulic cylinder 7 and is used for grasping a side mould coaming 2, the flushing device comprises a water inlet pipe 14 fixedly arranged on one side below the electric guide rail 9, one end of the water inlet pipe 14 is connected with a water pump 15, the water pump 15 is connected with a water storage container, the other end of the water inlet pipe 14 is fixedly connected with an annular spray pipe 11, the annular spray pipe 11 and the water inlet pipe 14 are hard pipes, the annular spray pipe 11 and the side mould coaming 2 are in an annular structure which is matched in the overlooking direction, bristles 19 and a plurality of water spray holes 20 are arranged on the peripheral side mould coaming 2, water is pumped and conveyed to the water inlet pipe 14 by the water pump 15, the water is conveyed to the annular spray holes 20, the side coaming 11 is sprayed by the water spray holes 20, the bristles 19 and the side mould coaming 2 are arranged in an annular shape along the annular spray pipe 11, the annular spray hole 20 can be lifted by the mechanical claw and moved to the side coaming 2 to the upper inner wall of the annular coaming 2 through the water spray holes 20;
When demolding is needed, the hydraulic cylinder 7 is used for driving the mechanical claw to descend, the mechanical claw is used for gripping the side die coaming 2, the hydraulic cylinder 7 is used for lifting the side die coaming 2 through the mechanical claw, the electric guide rail 9 is used for moving the side die coaming 2 to one side, the side die coaming 2 is located above the annular spray pipe 11, the demolding of a blank body can be conveniently and rapidly carried out, the demolding efficiency is high, the hydraulic cylinder 7 is used for driving the mechanical claw to descend and cover the annular spray pipe 11, at the moment, the bristles 19 on four sides and the water spraying holes 20 on four sides are respectively aligned to the four inner walls of the side die coaming 2, the hydraulic cylinder 7 is used for stretching and driving the side die coaming 2 to slide up and down relative to the annular spray pipe 11, so that the bristles 19 and the water spraying holes 20 can be circularly brushed up and down and sprayed on the whole inner wall of the side die coaming 2, and cleaning is convenient and good in effect.
Preferably, the mechanical claw comprises a gear box 3 fixedly connected to the telescopic end of the hydraulic cylinder 7, an electric gear 6 is arranged in the gear box 3, racks 4 are meshed on the upper side and the lower side of the electric gear 6, the opposite far ends of the two racks 4 respectively slide out of the opposite side walls of the gear box 3, the opposite far ends of the two racks 4 are respectively fixedly connected with a clamping arm I5 and a clamping arm II 10, and the two racks 4 are respectively in sliding fit with the opposite inner walls of the gear box 3;
When the electric gear 6 is used for driving the two racks 4 to move relatively, the two racks 4 respectively drive the clamping arm I5 and the clamping arm II 10 to move relatively, so that the side die coaming 2 can be clamped, after cleaning is finished, the hydraulic cylinder 7 is used for driving the side die coaming 2 to lift and separate from the annular spray pipe 11 through the mechanical claw, then the electric guide rail 9 is used for driving the side die coaming 2 to move to the right side, the electric gear 6 is used for driving the two racks 4 to move relatively far away, and the two racks 4 respectively drive the clamping arm I5 and the clamping arm II 10 to move relatively far away, so that the side die coaming 2 can be released.
Preferably, the flushing device further comprises a water collecting tank 16 fixedly arranged on one side below the electric guide rail 9, the bottom template 1 and the water collecting tank 16 are respectively arranged on two sides of the electric guide rail 9, a plurality of drain holes 17 are formed in the top of the water collecting tank 16, the water inlet pipe 14 is fixedly arranged on the top of the water collecting tank 16, the annular spray pipe 11 is arranged above the water collecting tank 16, and water flowing down along the side template plate 2 flows into the water collecting tank 16 through the drain holes 17 to be collected in the flushing process, so that waste water can be recovered.
Preferably, the annular spray pipe 11 is far away from the support pipe 12 fixedly connected with one side of being connected with the water inlet pipe 14, and the support pipe 12 is fixedly connected with the water inlet pipe 14, so that the annular spray pipe 11 is supported by two sides, the strength of supporting the annular spray pipe 11 is improved, and water in the water inlet pipe 14 can be conveyed to the other side of the annular spray pipe 11 through the support pipe 12, so that water is uniformly supplied into the annular spray pipe 11.
Preferably, a drain pipe 18 is provided at the bottom of the water collection tank 16 for draining water in the water collection tank 16.
Preferably, the fixed breakwater 13 that is equipped with in header tank 16 top, water pump 15 locate on the breakwater 13 outer wall, and the breakwater 13 is connected in water pump 15 to inlet tube 14 wear out, and the projection is frame-shaped structure in the overlook of breakwater 13, and annular spray tube 11 is located the inboard above breakwater 13, in the flushing process, can block outside splashing of water by breakwater 13.
The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that it will be apparent to those skilled in the art that several modifications and variations can be made without departing from the technical principle of the present utility model, and these modifications and variations should also be regarded as the scope of the utility model.

Claims (6)

1. The quick blank demolding device for autoclaved aerated concrete block preparation is characterized by comprising an electric guide rail and a flushing device, wherein a sliding block is arranged on the electric guide rail, the sliding block is connected with a mechanical claw through a hydraulic cylinder, the mechanical claw is used for grasping a side mold coaming, the flushing device comprises a water inlet pipe arranged on one side below the electric guide rail, one end of the water inlet pipe is connected with a water pump, the other end of the water inlet pipe is connected with an annular spray pipe, the annular spray pipe is elevated, bristles and a plurality of water spraying holes are arranged on the peripheral side of the annular spray pipe, the bristles and the plurality of water spraying holes are annularly arranged along the annular spray pipe, and the mechanical claw can lift the side mold coaming and move to be sleeved on the annular spray pipe to move up and down so that the bristles sweep the inner wall of the side mold coaming and can spray water to the inner wall of the side mold coaming through the water spraying holes.
2. The rapid blank demolding device for autoclaved aerated concrete block preparation, as claimed in claim 1, wherein the mechanical claw comprises a gear box connected to the telescopic end of the hydraulic cylinder, an electric gear is arranged in the gear box, racks are meshed on two sides of the electric gear, the distant ends of the two racks respectively slide out of opposite side walls of the gear box, the distant ends of the two racks are respectively connected with a first clamping arm and a second clamping arm, and the two racks are respectively in sliding fit with opposite inner walls of the gear box.
3. The rapid blank demolding device for autoclaved aerated concrete block preparation, as claimed in claim 1, characterized in that the flushing device further comprises a water collecting tank arranged on one side below the electric guide rail, a plurality of drain holes are formed in the top of the water collecting tank, the water inlet pipe is arranged at the top of the water collecting tank, and the annular spray pipe is arranged above the water collecting tank.
4. The rapid blank demolding device for autoclaved aerated concrete block preparation according to claim 3, wherein the annular spray pipe is connected with a support pipe on one side far away from the water inlet pipe, and the support pipe is connected with the water inlet pipe.
5. The rapid blank demolding device for autoclaved aerated concrete block preparation according to claim 3, wherein a drain pipe is arranged at the bottom of the water collecting tank.
6. The rapid blank demolding device for autoclaved aerated concrete block preparation according to claim 3, wherein a water baffle is arranged at the top of the water collecting tank, the water baffle is of a frame-shaped structure, and the annular spray pipe is positioned on the inner side above the water baffle.
CN202422587902.1U 2024-10-25 2024-10-25 A rapid demoulding device for preparing autoclaved aerated concrete blocks Active CN223407184U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202422587902.1U CN223407184U (en) 2024-10-25 2024-10-25 A rapid demoulding device for preparing autoclaved aerated concrete blocks

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202422587902.1U CN223407184U (en) 2024-10-25 2024-10-25 A rapid demoulding device for preparing autoclaved aerated concrete blocks

Publications (1)

Publication Number Publication Date
CN223407184U true CN223407184U (en) 2025-10-03

Family

ID=97211066

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202422587902.1U Active CN223407184U (en) 2024-10-25 2024-10-25 A rapid demoulding device for preparing autoclaved aerated concrete blocks

Country Status (1)

Country Link
CN (1) CN223407184U (en)

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